CN216177448U - Semi-automatic welding device for carrier roller manufacturing - Google Patents
Semi-automatic welding device for carrier roller manufacturing Download PDFInfo
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- CN216177448U CN216177448U CN202122375453.0U CN202122375453U CN216177448U CN 216177448 U CN216177448 U CN 216177448U CN 202122375453 U CN202122375453 U CN 202122375453U CN 216177448 U CN216177448 U CN 216177448U
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Abstract
The utility model relates to the technical field of welding devices, in particular to a semi-automatic welding device for manufacturing a carrier roller. The utility model has the advantages that after welding is finished, welding seams are uniform, full and full, and welding requirements are completely met; the bearing seats at the two ends are welded simultaneously, so that the welding time is shortened, and the efficiency is greatly improved; the welding task is completed by one person by utilizing old equipment, so that the labor cost is reduced, and the working strength is reduced.
Description
Technical Field
The utility model relates to the technical field of welding devices, in particular to a semi-automatic welding device for manufacturing a carrier roller.
Background
In the prior art, the welding angle of the circular seam welding of the carrier roller bearing seat needs to be continuously adjusted, the welding seam can be interrupted and uneven during manual welding, the welding quality is not high, and the like.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model adopts semi-automatic welding technology by modifying equipment, utilizing the low-speed rotation of a lathe and the fixed position welding of a gas shielded welding machine to control a welding switch.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the semi-automatic welding device for manufacturing the carrier roller is characterized by comprising carrier roller rotating equipment, welding equipment and a welding part, wherein the carrier roller rotating equipment comprises a tip and a horizontal lathe, the tip is tightly propped against two ends of the welding part, and a welding gun in the welding equipment is fixed on the horizontal lathe through a support.
According to another embodiment of the utility model, the welding equipment comprises a welding gun, a bracket, a wire feeding mechanism, a gas-shielded welding machine and a gas cylinder, wherein the welding gun is connected with the wire feeding mechanism and a control switch, one end of the gas-shielded welding machine is connected with the wire feeding mechanism, and the other end of the gas-shielded welding machine is connected with the gas cylinder.
According to another embodiment of the utility model, the welding part further comprises a roll body and bearing seats arranged at two ends of the roll body, the bearing seats are tightly pressed through apexes, and an annular seam welding point is arranged between each bearing seat and the roll body.
According to another embodiment of the utility model, the welding device is provided with two sets, welding guns of the welding device are respectively fixed on the sliding rails and the tail seat on two sides of the horizontal machine tool through supports, and racks capable of being adjusted and moved through knobs are arranged on the supports.
The utility model has the advantages that after welding is finished, welding seams are uniform, full and full, and welding requirements are completely met; the bearing seats at the two ends are welded simultaneously, so that the welding time is shortened, and the efficiency is greatly improved; the welding task is completed by one person by utilizing old equipment, so that the labor cost is reduced, and the working strength is reduced.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of a weldment;
in the figure, 1, carrier roller rotating equipment, 1-1, a tip, 1-2, a horizontal lathe, 2, welding equipment, 2-1, a welding gun, 2-2, a support, 2-3, a control switch, 2-4, a wire feeding mechanism, 2-5, a gas shielded welding machine, 2-6, a gas cylinder, 3, a welding part, 3-1, a roller body, 3-2, a bearing seat, 3-3 and a circumferential seam welding point are arranged.
Detailed Description
Referring to fig. 1 to 2, which are schematic structural views of the present invention, a semiautomatic welding device for manufacturing a carrier roller is characterized by comprising a carrier roller rotating device 1, a welding device 2 and a welding part 3, wherein the roller rotating device 1 comprises a tip 1-1 and a horizontal lathe 1-2, the tip 1-1 is tightly pressed against two ends of the welding part 3, and a welding gun 2-1 in the welding device 2 is fixed on the horizontal lathe 1-1 through a bracket 2-2.
According to another embodiment of the utility model, the welding device 2 comprises a welding gun 2-1, a support 2-2, a wire feeder 2-4, a gas shielded welding machine 2-5 and a gas cylinder 2-6, wherein the welding gun 2-1 is connected with the wire feeder 2-4 and a control switch 2-3, one end of the gas shielded welding machine 2-5 is connected with the wire feeder 2-4, and the other end of the gas shielded welding machine is connected with the gas cylinder 2-6.
According to another embodiment of the utility model, the welding part 3 comprises a roll body 3-1 and bearing seats 3-2 arranged at two ends of the roll body 3-1, the bearing seats 3-2 are tightly pressed through apexes 1-1, and an annular seam welding point 3-3 is arranged between the bearing seats 3-2 and the roll body 3-1.
According to another embodiment of the utility model, the welding device 2 is provided with two sets, the welding guns 2-1 of the welding device 2 are respectively fixed on the sliding rails and the tail seat at two sides of the horizontal machine tool 1-2 through the supports 2-2, and the supports 2-2 are provided with racks which can be adjusted and moved through knobs.
Specifically, two ends of the center 1-1 are pressed on bearing seats 3-2 to fix welding parts 3; the horizontal lathe 1-2 has an automatic low-speed rotation function; the angle and the position of the welding gun 2-1 are adjusted by the support 2-2, and the welding gun 2-1 is fixed; the control switch 2-3; the wire feeder 2-4 is used for feeding welding wires in the welding equipment; the gas shielded welding machine 2-5 can provide required energy and motion equipment for completing the welding process; the gas cylinders 2-6 provide protective gas for the gas shielded welding machines 2-5; the bearing seat 3-2 is convenient to be matched with the tip 1-1 to fix the welding part.
In the specific operation process, after bearing seats 3-2 at two ends of a welding part 3 are manually matched and fixed with a tip 1-1, a horizontal lathe 1-2 automatically rotates at a low speed, a welding gun 2-1 is fixed at the position of a circumferential weld welding point 3-3 of the welding part 3, the two welding guns 2-1 are respectively controlled through a welding control switch 2-2, the welding is finished by manually starting to rotate at the low speed for one circle, the welding seam is continuous and uniform, and the welding quality is obviously improved. The welding process only needs one person for operation, only needs clamping and control starting, the workload is greatly reduced, and the working efficiency is greatly improved.
The foregoing description is intended to be illustrative rather than limiting, and it will be appreciated by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (4)
1. The semi-automatic welding device for manufacturing the carrier roller is characterized by comprising carrier roller rotating equipment (1), welding equipment (2) and a welding part (3), wherein the carrier roller rotating equipment (1) comprises a tip (1-1) and a horizontal lathe (1-2), the tip (1-1) is tightly propped against two ends of the welding part (3), and a welding gun (2-1) in the welding equipment (2) is fixed on the horizontal lathe (1-2) through a support (2-2).
2. The semi-automatic welding device for the carrier roller manufacturing according to the claim 1, characterized in that the welding equipment (2) comprises a welding gun (2-1), a bracket (2-2), a wire feeding mechanism (2-4), a gas shielded welding machine (2-5) and a gas cylinder (2-6), the welding gun (2-1) is connected with the wire feeding mechanism (2-4) and a control switch (2-3), one end of the gas shielded welding machine (2-5) is connected with the wire feeding mechanism (2-4), and the other end of the gas shielded welding machine is connected with the gas cylinder (2-6).
3. The semi-automatic welding device for the carrier roller manufacturing according to the claim 1, characterized in that the welding part (3) comprises a roller body (3-1) and bearing seats (3-2) arranged at two ends of the roller body (3-1), the bearing seats (3-2) are tightly pressed through a tip (1-1), and a circular seam welding point (3-3) is arranged between the bearing seats (3-2) and the roller body (3-1).
4. The semiautomatic welding device for the carrier roller manufacturing according to claim 1, characterized in that the welding device (2) is provided with two sets, the welding guns (2-1) of the welding device (2) are respectively fixed on the sliding rails and the tail base at two sides of the horizontal lathe (1-2) through supports (2-2), and the supports (2-2) are provided with racks capable of being adjusted and moved through knobs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122375453.0U CN216177448U (en) | 2021-09-29 | 2021-09-29 | Semi-automatic welding device for carrier roller manufacturing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122375453.0U CN216177448U (en) | 2021-09-29 | 2021-09-29 | Semi-automatic welding device for carrier roller manufacturing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216177448U true CN216177448U (en) | 2022-04-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122375453.0U Active CN216177448U (en) | 2021-09-29 | 2021-09-29 | Semi-automatic welding device for carrier roller manufacturing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216177448U (en) |
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2021
- 2021-09-29 CN CN202122375453.0U patent/CN216177448U/en active Active
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