CN206122878U - A double-gun horizontal automatic welding device - Google Patents
A double-gun horizontal automatic welding device Download PDFInfo
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- CN206122878U CN206122878U CN201620951240.4U CN201620951240U CN206122878U CN 206122878 U CN206122878 U CN 206122878U CN 201620951240 U CN201620951240 U CN 201620951240U CN 206122878 U CN206122878 U CN 206122878U
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- 238000003466 welding Methods 0.000 title claims abstract description 65
- 239000004594 Masterbatch (MB) Substances 0.000 abstract 2
- 239000000463 material Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种双枪横向自动焊接装置。The utility model relates to a double gun horizontal automatic welding device.
背景技术Background technique
针对金属体之间较大缝隙的焊接需求,横向焊接技术得到了迅速发展,现有的横向焊接方法主要有以下两种 :一种是单枪多层多道焊(焊接过程中焊枪不摆动),另一种是手工焊条电弧焊,这两种横向焊接技术的焊接成型效果与熔透性(焊接过程中电弧形成的溶池与基材融合程度)均不理想,背面成型效果(工件在焊接完成后,相对焊缝一侧背面的成型效果)较差,焊缝夹渣和咬边现象严重,另一方面,手工横焊常需要非常熟练的焊工来完成,而且焊接效率非常低。In response to the welding needs of large gaps between metal bodies, the transverse welding technology has been developed rapidly. The existing transverse welding methods mainly include the following two types: one is single-gun multi-layer multi-pass welding (the welding torch does not swing during the welding process) , and the other is manual electrode arc welding. The welding forming effect and penetration (the degree of fusion between the molten pool formed by the arc and the base material during the welding process) of these two transverse welding techniques are not ideal, and the back forming effect (the workpiece is welded After completion, the forming effect on the back side of the opposite side of the weld is poor, and the phenomenon of slag inclusion and undercut in the weld is serious. On the other hand, manual horizontal welding often requires very skilled welders to complete, and the welding efficiency is very low.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种结构简单,能大大的提高焊接效率的双枪横向自动焊接装置。The technical problem to be solved by the utility model is to provide a double gun horizontal automatic welding device with simple structure and can greatly improve welding efficiency.
本实用新型是通过以下技术方案来实现的:一种双枪横向自动焊接装置,包括伸缩杆和焊接装置,所述焊接装置由安装板、两个焊枪固定夹、两个焊枪和一定位块组成,伸缩杆上端固定安装一支撑杆,支撑杆中间设有一通孔,通孔左右贯穿支撑杆,通孔内设有一横杆,横杆下端面上设有一轮齿,支撑杆位于通孔内部下端处设有一凹槽,凹槽内设有一齿轮,齿轮的外圈面与横杆下端面的轮齿啮合连接,齿轮通过驱动装置驱动,驱动装置为一电机,横杆一端垂直安装一直杆,直杆下端与安装板固定连接,两个焊枪固定夹分别固定安装于安装板的两侧,两个焊枪固定夹均呈倾斜结构设置。The utility model is realized through the following technical solutions: a double-gun horizontal automatic welding device, including a telescopic rod and a welding device, the welding device is composed of a mounting plate, two welding torch fixing clips, two welding torches and a positioning block , a support rod is fixedly installed on the upper end of the telescopic rod, a through hole is provided in the middle of the support rod, the through hole runs through the support rod left and right, a cross bar is arranged in the through hole, a wheel tooth is arranged on the lower end of the cross rod, and the support rod is located at the lower end of the through hole There is a groove in the groove, and a gear is arranged in the groove. The outer ring surface of the gear meshes with the gear teeth on the lower end surface of the cross bar. The gear is driven by a driving device. The driving device is a motor. The lower end of the rod is fixedly connected with the mounting plate, and the two welding torch fixing clips are respectively fixedly installed on both sides of the mounting plate, and the two welding torch fixing clips are arranged in an inclined structure.
作为优选的技术方案,焊枪分别安装于焊枪固定夹内,定位块设置于两个焊枪之间,定位块呈“U”型结构设置,定位块内部两侧面上均设有一个以上的滚珠,定位块上端固定安装一螺杆,安装板位于螺杆正对处设有一螺丝孔,螺杆通过螺纹啮合固定安装于螺丝孔内。As a preferred technical solution, the welding torches are respectively installed in the welding torch fixing clips, and the positioning block is arranged between the two welding torches. A screw rod is fixedly installed on the upper end of the block, and a screw hole is arranged on the mounting plate at the place opposite to the screw rod, and the screw rod is fixedly installed in the screw hole through thread engagement.
作为优选的技术方案,直杆两侧均固定安装一支杆,支杆一端上均固定安装一卡扣,卡扣呈半圆形结构设置,焊枪上的枪线卡入该卡扣内。As a preferred technical solution, a rod is fixedly installed on both sides of the straight rod, and a buckle is fixedly installed on one end of the pole. The buckle is arranged in a semicircular structure, and the torch wire on the welding torch is snapped into the buckle.
作为优选的技术方案,伸缩杆下端固定安装一底座,底座上安装一个以上的滚轮,滚轮均通过驱动装置驱动,驱动装置为一步进电机,底座位于伸缩杆左侧处设有一控制电机、步进电机和伸缩杆的控制器。As a preferred technical solution, a base is fixedly installed at the lower end of the telescopic rod, and more than one roller is installed on the base, and the rollers are all driven by a driving device. The controller of the feed motor and telescopic rod.
本实用新型的有益效果是:本实用新型结构简单,使用方便,通过定位轮能夹住需要焊接的母料,从而起到了定位的作用,通过伸缩杆能调整焊接装置与需要焊接母料之间的距离,通过横杆的移动能调整焊接装置与支撑杆之间的距离,防止焊接时产生的火花接触到支撑杆。The beneficial effects of the utility model are: the utility model is simple in structure, easy to use, the master material to be welded can be clamped by the positioning wheel, thereby playing the role of positioning, and the distance between the welding device and the master material to be welded can be adjusted by the telescopic rod The distance between the welding device and the support bar can be adjusted by moving the cross bar to prevent the sparks generated during welding from touching the support bar.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
具体实施方式detailed description
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要和附图)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless expressly stated otherwise, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
如图1所述,本实用新型的一种双枪横向自动焊接装置,包括伸缩杆3和焊接装置,所述焊接装置由安装板19、两个焊枪固定夹18、两个焊枪和一定位块16组成,伸缩杆3上端固定安装一支撑杆7,支撑杆7中间设有一通孔8,通孔8左右贯穿支撑杆7,通孔8内设有一横杆6,横杆6下端面上设有一轮齿5,支撑杆7位于通孔8内部下端处设有一凹槽4,凹槽4内设有一齿轮9,齿轮9的外圈面与横杆6下端面的轮齿5啮合连接,齿轮5通过驱动装置驱动,驱动装置为一电机,横杆6一端垂直安装一直杆13,直杆13下端与安装板19固定连接,两个焊枪固定夹18分别固定安装于安装板19的两侧,两个焊枪固定夹18均呈倾斜结构设置。As shown in Fig. 1, a kind of double torch horizontal automatic welding device of the present utility model comprises telescopic rod 3 and welding device, and described welding device is made up of mounting plate 19, two welding torch fixing clips 18, two welding torches and a positioning block 16 components, a support rod 7 is fixedly installed on the upper end of the telescopic rod 3, a through hole 8 is provided in the middle of the support rod 7, the through hole 8 runs through the support rod 7 left and right, a cross bar 6 is arranged in the through hole 8, and a cross bar 6 is arranged on the lower end surface There is a wheel tooth 5, and the support rod 7 is located at the inner lower end of the through hole 8 and is provided with a groove 4. In the groove 4, a gear 9 is arranged. 5. Driven by a driving device, the driving device is a motor, one end of the cross bar 6 is vertically installed with a straight rod 13, the lower end of the straight rod 13 is fixedly connected with the mounting plate 19, and two welding torch fixing clips 18 are respectively fixed and installed on both sides of the mounting plate 19, Both welding torch fixing clips 18 are arranged in an inclined structure.
焊枪分别安装于焊枪固定夹18内,定位块16设置于两个焊枪之间,定位块16呈“U”型结构设置,定位块16内部两侧面上均设有一个以上的滚珠17,定位块16上端固定安装一螺杆15,安装板19位于螺杆15正对处设有一螺丝孔14,螺杆15通过螺纹啮合固定安装于螺丝孔14内。Welding torches are respectively installed in welding torch fixing clips 18, and positioning block 16 is arranged between two welding torches. A screw rod 15 is fixedly installed on the upper end of 16, and a mounting plate 19 is provided with a screw hole 14 opposite to the screw rod 15, and the screw rod 15 is fixedly installed in the screw hole 14 through thread engagement.
直杆13两侧均固定安装一支杆12,支杆12一端上均固定安装一卡扣11,卡扣11呈半圆形结构设置,焊枪上的枪线卡入该卡扣11内。A bar 12 is all fixedly installed on both sides of the straight bar 13, and a buckle 11 is all fixedly installed on one end of the pole 12. The buckle 11 is arranged in a semicircular structure, and the gun line on the welding torch snaps in the buckle 11.
其中,伸缩杆3下端固定安装一底座2,底座2上安装一个以上的滚轮1,滚轮1均通过驱动装置驱动,驱动装置为一步进电机,底座2位于伸缩杆3左侧处设有一控制电机、步进电机和伸缩杆3的控制器10。Wherein, a base 2 is fixedly installed on the lower end of the telescopic rod 3, and more than one roller 1 is installed on the base 2, and the rollers 1 are all driven by a driving device, and the driving device is a stepping motor, and the base 2 is provided with a control at the left side of the telescopic rod 3. The controller 10 of motor, stepping motor and telescopic rod 3.
根据不同的母料需选择不同的定位块,选择好后,通过螺杆将定位块固定于安装板上,并通过伸缩杆将定位块向下移动,直至使定位块插在母料上,使定位块上的滚轮与母料的表面相抵,再通过控制器启动电机,使横杆向左移动,增加了焊接装置与伸缩杆之间的距离,接着通过控制器启动步进电机,使滚轮旋转,通过滚轮能带动伸缩杆的移动,从而带动了焊接装置的移动,移动的过程中,通过焊枪能快速的焊接两块母料之间的缝隙。According to different master materials, different positioning blocks need to be selected. After selection, the positioning block is fixed on the mounting plate through the screw rod, and the positioning block is moved downward through the telescopic rod until the positioning block is inserted on the master material, so that the positioning The roller on the block is against the surface of the master material, and then the motor is started by the controller to move the cross bar to the left, increasing the distance between the welding device and the telescopic rod, and then the stepping motor is started by the controller to make the roller rotate, The movement of the telescopic rod can be driven by the roller, thereby driving the movement of the welding device. During the movement, the gap between the two master materials can be quickly welded by the welding torch.
本实用新型的有益效果是:本实用新型结构简单,使用方便,通过定位轮能夹住需要焊接的母料,从而起到了定位的作用,通过伸缩杆能调整焊接装置与需要焊接母料之间的距离,通过横杆的移动能调整焊接装置与支撑杆之间的距离,防止焊接时产生的火花接触到支撑杆。The beneficial effects of the utility model are: the utility model is simple in structure, easy to use, the master material to be welded can be clamped by the positioning wheel, thereby playing the role of positioning, and the distance between the welding device and the master material to be welded can be adjusted by the telescopic rod The distance between the welding device and the support bar can be adjusted by moving the cross bar to prevent the sparks generated during welding from touching the support bar.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any change or replacement that is not thought of through creative work should be covered within the scope of protection of the utility model . Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620951240.4U CN206122878U (en) | 2016-08-27 | 2016-08-27 | A double-gun horizontal automatic welding device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620951240.4U CN206122878U (en) | 2016-08-27 | 2016-08-27 | A double-gun horizontal automatic welding device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283094A (en) * | 2017-08-09 | 2017-10-24 | 苏州阿甘机器人有限公司 | One kind is automatically positioned and welding robot and its method of work |
| CN107350670A (en) * | 2017-08-09 | 2017-11-17 | 苏州阿甘机器人有限公司 | A kind of robot automatic preheating and welder |
| CN107470801A (en) * | 2017-08-09 | 2017-12-15 | 苏州阿甘机器人有限公司 | A kind of robot is symmetrically welded device and its method of work |
| CN108688169A (en) * | 2018-05-17 | 2018-10-23 | 郭明月 | A kind of circling point station ultrasonic wave welding structure |
| CN108819260A (en) * | 2018-05-17 | 2018-11-16 | 刘雪 | A kind of bottom edge welding structure of plastics interior trim cartridge type part |
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2016
- 2016-08-27 CN CN201620951240.4U patent/CN206122878U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283094A (en) * | 2017-08-09 | 2017-10-24 | 苏州阿甘机器人有限公司 | One kind is automatically positioned and welding robot and its method of work |
| CN107350670A (en) * | 2017-08-09 | 2017-11-17 | 苏州阿甘机器人有限公司 | A kind of robot automatic preheating and welder |
| CN107470801A (en) * | 2017-08-09 | 2017-12-15 | 苏州阿甘机器人有限公司 | A kind of robot is symmetrically welded device and its method of work |
| CN107283094B (en) * | 2017-08-09 | 2019-03-22 | 苏州阿甘机器人有限公司 | It is a kind of to be automatically positioned and welding robot and its working method |
| CN108688169A (en) * | 2018-05-17 | 2018-10-23 | 郭明月 | A kind of circling point station ultrasonic wave welding structure |
| CN108819260A (en) * | 2018-05-17 | 2018-11-16 | 刘雪 | A kind of bottom edge welding structure of plastics interior trim cartridge type part |
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