CN216162576U - Motor stator shaping device - Google Patents
Motor stator shaping device Download PDFInfo
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- CN216162576U CN216162576U CN202122096688.6U CN202122096688U CN216162576U CN 216162576 U CN216162576 U CN 216162576U CN 202122096688 U CN202122096688 U CN 202122096688U CN 216162576 U CN216162576 U CN 216162576U
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- motor stator
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- jig
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Abstract
The utility model relates to a motor stator shaping device which comprises a rack, wherein a shaping table is arranged on the rack and comprises an upper layer platform and a lower layer platform, the upper layer platform is arranged on the lower layer platform in a sliding mode, a magnetic fixture and a positioning mechanism for splicing a motor stator are arranged on the upper layer platform, a welding fixture for fixing the motor stator is arranged on the lower layer platform, a motor stator driving mechanism and a motor stator bearing mechanism are respectively arranged on the upper side and the lower side of the rack, and the motor stator driving mechanism and the motor stator bearing mechanism are matched to press the motor stator spliced in the magnetic fixture into the welding fixture. The utility model can shape the motor stator and send the shaped motor stator into the welding jig.
Description
Technical Field
The utility model relates to the technical field of motor stator manufacturing equipment, in particular to a motor stator shaping device.
Background
The motor stator is composed of an iron core and coils embedded on the inner teeth of the iron core, the shape of partial coils exposing the top end face and the bottom end face of the iron core is irregular, after a wire ring is inserted into the iron ring of the stator, the wire is a flexible fine wire harness, so that the stator must be pre-finished, two sections of exposed wire rings are tidy and neat, the wire rings cannot be loosened and interfere with assembly, and the situation that partial wires are exposed independently and broken carelessly is avoided.
The existing shaping equipment is provided with a shaping device, and shaping expansion blocks in the shaping device cannot form a seamless cylinder during shaping, so that the shaping precision is low, the shaping effect is poor, the operation is troublesome, the steps are complex, the labor consumption is high, and after shaping is finished, a shaped motor stator needs to be transferred to a welding jig by a manipulator or a worker, and secondary deformation is easily caused in the transferring process.
SUMMERY OF THE UTILITY MODEL
Therefore, the technical problem to be solved by the utility model is to overcome the problems that the precision of the shaping jig is low and the shaping jig is difficult to be accurately connected with the welding jig in the prior art, and provide the motor stator shaping device which is used for conveying the shaped motor stator into the welding jig while shaping the motor stator.
In order to solve the technical problem, the utility model provides a motor stator shaping device which comprises a rack, wherein a shaping table is arranged on the rack and comprises an upper layer platform and a lower layer platform, the upper layer platform is arranged on the lower layer platform in a sliding mode, a magnetic jig and a positioning mechanism for splicing a motor stator are arranged on the upper layer platform, a welding jig for fixing the motor stator is arranged on the lower layer platform, a motor stator driving mechanism and a motor stator bearing mechanism are respectively arranged on the upper side and the lower side of the rack, and the motor stator driving mechanism and the motor stator bearing mechanism are matched to press the motor stator spliced in the magnetic jig into the welding jig.
In one embodiment of the present invention, a platform driving source is disposed between the upper platform and the lower platform, the lower platform is provided with a plurality of guide posts, and the upper platform is provided with guide sleeves that are sleeved on the guide posts.
In an embodiment of the utility model, a shaping table driving assembly for driving the shaping table to move is arranged below the lower platform, the shaping table driving assembly comprises two groups of linear sliding rails arranged in parallel, the shaping table slides along the linear sliding rails through a sliding block, and a linear motor module for driving the sliding block is arranged on one side of the linear sliding rails.
In one embodiment of the utility model, shaping table limiting blocks are arranged on two sides of the linear slide rail along the extension direction of the linear slide rail, and the linear motor module drives the shaping table to slide between the two shaping table limiting blocks.
In an embodiment of the utility model, the rack is further provided with a detection assembly, the linear motor module drives the shaping table to move to the position below the detection assembly, and the detection assembly detects the position of a motor stator in a magnetic jig in an upper platform of the shaping table.
In an embodiment of the utility model, the detection assembly comprises a camera arranged above the magnetic jig and light sources arranged around the camera and covering the camera towards the magnetic jig.
In an embodiment of the utility model, the magnetic fixture is a cylindrical structure, a plurality of equally spaced strip-shaped grooves are formed in the side wall of the magnetic fixture, magnetic stripes for adsorbing motor stators are embedded in the strip-shaped grooves, a plurality of motor stator blocks are spliced and formed in the inner cavity of the magnetic fixture under the adsorption action of the magnetic stripes, positioning grooves matched with the positioning mechanism are further formed in the side wall of the magnetic fixture, the positioning mechanism comprises a positioning block and a positioning block driving source, and the positioning block driving source drives the positioning block to be inserted into the positioning grooves.
In an embodiment of the utility model, the welding jig is of a cylindrical structure, the inner cavity of the welding jig is used for receiving the motor stator spliced and formed in the inner cavity of the magnetic jig, the side wall of the welding jig is provided with a plurality of strip-shaped through holes arranged at equal intervals, and the welding gun penetrates through the strip-shaped through holes to weld the motor stator in the inner cavity of the welding jig.
In one embodiment of the utility model, the motor stator driving mechanism comprises a motor stator push block which can be inserted into an inner cavity of the jig with the magnet and a push block driving source which is arranged above the rack and drives the motor stator push block to move.
In one embodiment of the utility model, the motor stator bearing mechanism comprises a motor stator tray which can be inserted into an inner cavity of the welding jig and a tray driving source which is arranged below the rack and drives the motor stator tray to move.
Compared with the prior art, the technical scheme of the utility model has the following advantages:
the motor stator shaping device provided by the utility model adopts the magnetic jig to replace the existing shaping jig, realizes the shaping of the motor stator through the adsorption effect of the magnetic jig, has a simple shaping structure, is high in precision after shaping, is provided with the platforms at two sides, and presses the motor stator spliced and formed in the magnetic jig into the welding jig through the matching of the motor stator driving mechanism and the motor stator bearing mechanism after shaping is completed in the magnetic jig, so that the seamless switching of the electronic stator in the magnetic jig and the welding jig is realized, and the secondary deformation in the switching process is prevented.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the embodiments of the present disclosure taken in conjunction with the accompanying drawings, in which
Fig. 1 is a schematic view of the overall structure of a motor stator shaping device of the present invention;
FIG. 2 is a schematic diagram of the configuration of the reforming station of the present invention;
FIG. 3 is a schematic structural view of a magnetic jig;
FIG. 4 is a schematic structural diagram of a welding jig;
the specification reference numbers indicate: 1. a frame; 2. a shaping table; 21. an upper stage; 22. a lower stage; 23. a platform drive source; 24. a guide post; 25. a guide sleeve; 3. a jig with magnetism; 31. a strip-shaped groove; 32. a magnetic strip; 33. positioning a groove; 4. a positioning mechanism; 41. positioning blocks; 42. a positioning block driving source; 5. welding a jig; 51. a strip-shaped through hole; 6. a motor stator drive mechanism; 7. a motor stator bearing mechanism; 8. a shaping table drive group; 81. a linear slide rail; 82. a slider; 83. a linear motor module; 84. a shaping table limiting block; 9. and a detection component.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1, the motor stator shaping device of the utility model comprises a frame 1, wherein a shaping table 2 is arranged on the frame 1, the shaping table 2 comprises an upper platform 21 and a lower platform 22, the upper platform 21 is slidably arranged on the lower platform 22, a magnetic jig 3 and a positioning mechanism 4 for splicing a motor stator are arranged on the upper platform 21, a welding jig 5 for fixing the motor stator is arranged on the lower platform 22, a motor stator driving mechanism 6 and a motor stator bearing mechanism 7 are respectively arranged on the upper side and the lower side of the frame 1, and the motor stator driving mechanism 6 and the motor stator bearing mechanism 7 are matched to press the motor stator spliced in the magnetic jig into the welding jig 5;
the motor stator shaping device provided by the utility model adopts the magnetic jig 3 to replace the existing shaping jig, realizes the shaping of the motor stator through the adsorption effect of the magnetic jig 3, has a simple shaping structure, is high in precision after shaping, is provided with the platforms at two sides, presses the motor stator spliced and formed in the magnetic jig 3 into the welding jig 5 through the matching of the motor stator driving mechanism 6 and the motor stator bearing mechanism 7 after the shaping is finished in the magnetic jig 3, realizes the seamless switching of the electronic stator in the magnetic jig 3 and the welding jig 5, and prevents the secondary deformation in the switching process.
Referring to fig. 2, be provided with platform driving source 23 between upper platform 21 and lower floor's platform 22, lower floor's platform 22 is last set up with many guide posts 24, and a plurality of guide posts 24 set up respectively four edges of lower floor's platform 22, it establishes to be provided with the cover on upper platform 21 guide pin bushing 25 on the guide post 24, platform driving source 23 promotes upper platform 21 and follows guide post 24's extending direction removes to change the interval between the upper and lower platform.
In the embodiment, before a motor stator which is spliced and formed in a magnetic jig is pressed into a welding jig 5 through the matching of a motor stator driving machine 6 and a motor stator bearing mechanism 7, loose motor stator blocks need to be spliced and formed in the magnetic jig 5, so that a shaping table driving assembly 8 which drives a shaping table 2 to move is arranged below a lower-layer platform 22, and the shaping table driving assembly 8 drives the shaping table 2 to move between an assembling station and a connecting station;
the shaping table driving assembly 8 comprises two groups of linear sliding rails 81 arranged in parallel, the shaping table 2 slides along the linear sliding rails 81 through a sliding block 82, a linear motor module 83 for driving the sliding block 82 is arranged on one side of the linear sliding rails 81, shaping table limiting blocks 84 are arranged on two sides of the linear sliding rails 81 along the extending direction of the linear sliding rails, the linear motor module 83 drives the shaping table 2 to slide between the two groups of shaping table limiting blocks 84, and when the shaping table 2 abuts against the shaping table limiting blocks 84, the shaping table 2 is represented to move in place.
Specifically, still be provided with detection module 9 in the frame 1, detection module 9 covers the light source of establishing to taking magnetism tool 3 direction including setting up the camera in taking magnetism tool 3 top and setting around the camera, linear electric motor module 83 drives plastic platform 2 and removes to detection module 9 below, accomplishes the concatenation shaping with loose motor stator chunk in taking magnetism tool 3 in detection module 9 below, passes through simultaneously detection module 9 detects the position of the motor stator in taking magnetism tool 3.
Referring to fig. 3, the magnetic jig 3 is a cylindrical structure, a plurality of strip-shaped grooves 31 are formed on the side wall of the magnetic jig 3 at equal intervals, a magnetic strip 32 for adsorbing the motor stator is embedded in the strip-shaped groove 31, a plurality of motor stator blocks are spliced and molded in the inner cavity of the magnetic jig 3 under the adsorption action of the magnetic strip 32, the side wall of the jig with magnetism 3 is further provided with a positioning groove 33 matched with the positioning mechanism 4, the positioning mechanism 4 comprises a positioning block 41 and a positioning block driving source 42, the positioning block driving source 42 drives the positioning block 41 to be inserted into the positioning groove 33, in the process that the motor stator driving mechanism 6 is matched with the motor stator bearing mechanism 7 to press the motor stator spliced and formed in the magnetized jig 3 into the welding jig 5, the positioning block 41 of the positioning mechanism 4 is inserted into the positioning groove 33, and the position of the magnetic jig 3 is kept fixed.
Referring to fig. 4, the welding jig 5 is a cylindrical structure, the inner cavity of the welding jig 5 is received the motor stator spliced and formed in the inner cavity of the magnetic jig 3, the side wall of the welding jig 5 is provided with a plurality of strip-shaped through holes 51 arranged at equal intervals, and the welding gun passes through the strip-shaped through holes 51 to weld the motor stator in the inner cavity of the welding jig 5.
Specifically, motor stator actuating mechanism 6 is in including the motor stator ejector pad that can insert in the 3 inner chambers of taking magnetism tool and setting 1 top of frame drives the ejector pad driving source that the motor stator ejector pad removed, motor stator bears mechanism 7 and is in including the motor stator tray that can insert in the 5 inner chambers of welding tool and setting the frame below drives the tray driving source that motor stator tray removed, motor stator ejector pad and motor stator tray press from both sides from motor stator's upper and lower both sides tightly fixed motor stator, then move motor stator from taking magnetism tool 3 in to welding tool 5 under the common drive of ejector pad driving source and tray driving source.
Specifically, the shaping process of the motor stator shaping device of the embodiment is as follows: firstly, the shaping table 2 is moved to the lower part of the detection component 9 under the driving of the shaping table driving component 8, the loose motor stator module is spliced and formed in the magnetic jig 3 under the detection component 9, meanwhile, the position of the motor stator in the magnetic jig 3 is detected through the detection component 9, then the shaping table 2 is driven to move to the position between the motor stator driving mechanism 6 and the motor stator bearing mechanism 7 through the shaping table driving component 8, the positioning mechanism 4 fixes the position of the magnetic jig 3, the platform driving source 23 drives the upper platform 21 to descend, so that the welding jig 5 is abutted to the upper platform 21, the motor stator tray of the motor stator bearing mechanism 6 is lifted to bear the motor stator, the motor stator push block of the motor stator driving mechanism 7 pushes the motor stator downwards to press the motor stator from the magnetic jig 3, and pressed into the welding jig 5, thereby finishing the shaping operation.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the utility model.
Claims (10)
1. The utility model provides a motor stator shaping device which characterized in that: the motor stator shaping device comprises a frame, be provided with the plastic platform in the frame, the plastic platform includes upper platform and lower floor's platform, the upper platform slides and sets up on lower floor's platform, be provided with the area magnetism tool and the positioning mechanism of concatenation motor stator on the upper platform, be provided with the welding tool of fixed motor stator on the lower floor's platform, the upper and lower both sides of frame are provided with motor stator actuating mechanism and motor stator respectively and bear the mechanism, motor stator actuating mechanism and motor stator bear the mechanism cooperation and will take the magnetism tool in the fashioned motor stator of concatenation impress welding tool.
2. The motor stator shaping device of claim 1, wherein: the platform driving source is arranged between the upper platform and the lower platform, the lower platform is provided with a plurality of guide posts, and the upper platform is provided with a guide sleeve sleeved on the guide posts.
3. The motor stator shaping device of claim 1, wherein: the shaping platform comprises a lower layer platform and is characterized in that a shaping platform driving assembly for driving the shaping platform to move is arranged below the lower layer platform, the shaping platform driving assembly comprises two groups of linear slide rails which are arranged in parallel, the shaping platform slides along the linear slide rails through a sliding block, and a linear motor module for driving the sliding block is arranged on one side of each linear slide rail.
4. The motor stator shaping device of claim 3, wherein: shaping table limiting blocks are arranged on two sides of the linear slide rail along the extending direction of the linear slide rail, and the linear motor module drives the shaping table to slide between the two groups of shaping table limiting blocks.
5. The motor stator shaping device of claim 3, wherein: still be provided with the determine module in the frame, the linear electric motor module drives the plastic platform and removes to determine module below, determine module detects the position of the motor stator in the area magnetism tool in the plastic bench upper platform.
6. The motor stator reshaping device according to claim 5, wherein: the detection assembly comprises a camera arranged above the magnetic jig and light sources arranged around the camera and covering the camera towards the direction of the magnetic jig.
7. The motor stator shaping device of claim 1, wherein: take magnetism tool to be cylindric structure set up the rectangular form recess that a plurality of equidistant settings on the lateral wall of taking magnetism tool the embedded magnetic stripe that is used for adsorbing motor stator that is equipped with of rectangular form recess, a plurality of motor stator module pieces splice the shaping in taking magnetism tool inner chamber under the adsorption of magnetic stripe, still be provided with on the side wall of taking magnetism tool with positioning mechanism complex constant head tank, positioning mechanism includes locating piece and locating piece driving source, the locating piece driving source drives the locating piece and inserts in the constant head tank.
8. The motor stator shaping device of claim 1, wherein: the welding jig is of a cylindrical structure, the inner cavity of the welding jig is connected with the motor stator formed by splicing in the inner cavity of the magnetic jig, a plurality of strip-shaped through holes which are arranged at equal intervals are formed in the side wall of the welding jig, and the welding gun passes through the strip-shaped through holes to weld the motor stator in the inner cavity of the welding jig.
9. The motor stator shaping device of claim 1, wherein: the motor stator driving mechanism comprises a motor stator push block capable of being inserted into the inner cavity of the jig with the magnet and a push block driving source arranged above the rack and used for driving the motor stator push block to move.
10. The motor stator shaping device of claim 1, wherein: the motor stator bearing mechanism comprises a motor stator tray capable of being inserted into the inner cavity of the welding jig and a tray driving source arranged below the rack and used for driving the motor stator tray to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122096688.6U CN216162576U (en) | 2021-09-01 | 2021-09-01 | Motor stator shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122096688.6U CN216162576U (en) | 2021-09-01 | 2021-09-01 | Motor stator shaping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216162576U true CN216162576U (en) | 2022-04-01 |
Family
ID=80841148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122096688.6U Active CN216162576U (en) | 2021-09-01 | 2021-09-01 | Motor stator shaping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216162576U (en) |
-
2021
- 2021-09-01 CN CN202122096688.6U patent/CN216162576U/en active Active
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