CN216157681U - Multifunctional rotary table for shield segment model selection - Google Patents
Multifunctional rotary table for shield segment model selection Download PDFInfo
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- CN216157681U CN216157681U CN202122270973.5U CN202122270973U CN216157681U CN 216157681 U CN216157681 U CN 216157681U CN 202122270973 U CN202122270973 U CN 202122270973U CN 216157681 U CN216157681 U CN 216157681U
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Abstract
The utility model discloses a multifunctional turntable for shield segment model selection, which comprises a left rotating ring turntable, a standard ring turntable and a right rotating ring turntable, wherein each turntable comprises a stator and a rotor, a circle is drawn on the surface of each stator, the rotors are of disc structures, the centers of the rotors are rotatably connected with the centers of the circles on the corresponding stators through rotating shafts, and the circles of the stators are uniformly provided with 16 point positions along the circumferential direction; the surface of every rotor is provided with a ring that uses the center of rotor as the centre of a circle, the ring is connected by six blocks of regions and is constituteed, and the connection order of these six blocks of regions is unanimous with the connection order of every section of jurisdiction after whole ring section of jurisdiction is assembled, and the surface of the ring of every rotor evenly is provided with 16 points along the circumferencial direction, and these 16 points correspond with the vertical bolt on every section of jurisdiction after whole ring section of jurisdiction is assembled respectively, and the mark has the section of jurisdiction wedge volume on every point of every rotor. The utility model can enable field constructors to quickly and accurately select and assemble the segments.
Description
Technical Field
The utility model relates to a multifunctional turntable for selecting shield segments, which is mainly used for selecting and accurately assembling subway shield segments.
Background
At present, the selection of the segment is an important construction step in the construction process of the subway shield. At present, in the shield construction process, most constructors complete segment selection and assembly by means of segment assembly design theory and space imagination. In the pipe piece type selection process, the position of the top sealing block cannot be selected quickly and correctly, so that pipe piece type selection errors and point position assembly errors are caused, and the tunnel construction quality is seriously influenced.
At present, the process of assembling the duct pieces is simulated by adopting a duct piece type selection turntable, for example: the utility model discloses a Chinese patent with publication number CN103291318B, which designs a turntable for segment selection of a shield machine, wherein the turntable comprises a stator, a rotor, a pointer and other parts, and can guide constructors to quickly and accurately simulate and position the splicing point position of a segment through the rotation of the pointer. However, the technical scheme has the following problems: although this carousel can see out every ring section of jurisdiction and assemble by 6 and form, constructor still can't carry out accurate chooseing for use to the section of jurisdiction, and constructor still can't be accurate understand which position department of section of jurisdiction is widest, which position department is narrowest, because section of jurisdiction wedge volume is very little, singly lean on the naked eye can't see out these characteristics, to the beginner, still can't have audio-visual understanding to the section of jurisdiction, and the practicality is poor.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model provides the multifunctional turntable for shield segment selection, which has a simple structure and can enable field constructors to quickly and accurately select segments and assemble segments.
The utility model is realized by the following technical scheme: the utility model provides a shield constructs multi-functional carousel of section of jurisdiction lectotype which characterized by: including the left-hand ring carousel, the standard ring carousel, the right-hand ring carousel, the left-hand ring carousel, the standard ring carousel, the right-hand ring carousel all includes stator and rotor, every stator surface is drawn there is a circle, the rotor is the disc structure, the center of rotor all rotationally is connected with the center of the circle on the stator that corresponds through the pivot, the diameter of rotor is less than the diameter of the circle on the stator, evenly be provided with 16 points along the circumferencial direction on the circle of stator, between two adjacent points, the center of rotor all is connected with the center of the circle on the stator that corresponds, the diameter of rotor is less than the diameter of the circle on the stator, evenly be provided with 16 points along the circumferencial direction, between two adjacent pointsIs 22.5 °; the surface of each rotor is provided with a circular ring taking the center of the rotor as the center of a circle, the circular ring is formed by connecting six areas, the connection sequence of the six areas is consistent with the connection sequence of each segment after the segments are assembled into a whole ring, and the six areas are respectively standard blocks B1Standard Block B2Standard Block B3Adjacent block L1Adjacent block L2The top sealing block F is characterized in that 16 point positions are uniformly arranged on the surface of the ring of each rotor in the circumferential direction, the 16 point positions correspond to longitudinal bolts on each segment after the whole-ring segment is assembled, segment wedge-shaped quantity is marked on each point position of each rotor, and the interval between every two adjacent point positions is 22.5 degrees.
When the utility model is used, the process of assembling the duct pieces can be simulated by rotating the rotor. And rotating the rotor to enable the point position on the top sealing block F on the rotor to correspond to a certain point position on the stator, namely the point position assembled by the ring. And selecting corresponding pipe pieces according to the wedge-shaped amount of each point position of each pipe piece marked on the rotor. Along with the rotation of three rotors, the wedge-shaped quantity of each point position of the segment can be rapidly inquired, so that the required segment can be rapidly selected. Meanwhile, by rotating the rotor, the characteristics of the wedge-shaped quantity of the left-turn ring pipe piece and the right-turn ring pipe piece can be found out, and the maximum wedge-shaped quantity and the minimum wedge-shaped quantity of the left-turn ring pipe piece and the right-turn ring pipe piece can be found out and can be used for guiding construction.
Furthermore, the left rotating ring turntable, the standard turntable and the right rotating ring turntable are all arranged on a bottom plate, and circles on the stator are all drawn on the bottom plate.
Furthermore, a left rotating ring turntable, a standard turntable and a right rotating ring turntable are sequentially arranged on the bottom plate from left to right.
Furthermore, in order to facilitate the assembling of the staggered joints and realize the accurate assembling, a staggered joint assembling point position table is arranged on the bottom plate. Constructors can select assembling point positions according to the staggered joint assembling point position table, and errors are prevented.
The utility model has the beneficial effects that: the utility model has simple structure and convenient operation, can guide constructors to strengthen the space imagination by rotating the turntable by utilizing the turntable form, is convenient for the constructors to understand, has good effect on guiding the site shield construction, can quickly select required duct pieces according to the turntable, can accurately assemble the whole ring duct pieces, can guide the constructors to replace the duct pieces, and has high practicability.
Drawings
FIG. 1 is a schematic structural view of a multifunctional turntable in the present invention;
FIG. 2 is a schematic view of the stator of the multi-function turntable in the present invention;
FIG. 3 is a schematic view of the rotor of the left turn ring turntable of the multi-function turntable of the present invention;
FIG. 4 is a schematic view of the rotor of the standard ring turntable of the multi-function turntable of the present invention;
FIG. 5 is a schematic view of the rotor of the right turn ring turntable of the multi-function turntable of the present invention;
FIG. 6 is a schematic diagram of splice sites in an embodiment of the present invention;
FIG. 7 is a projection of the wedge-shaped amount of the left-turn loop segment, the standard loop segment and the right-turn loop segment at the 1-point position of the capping block in the embodiment of the present invention;
FIG. 8 illustrates the wedge-shaped amount corresponding to each point of the left-turn grommet plate in accordance with an embodiment of the present invention;
FIG. 9 illustrates the wedge-shaped amount corresponding to each point of a standard swivel segment in an exemplary embodiment of the present invention;
FIG. 10 shows the wedge-shaped amount corresponding to each point of the right-hand segment in the embodiment of the present invention;
FIG. 11 is a segment replacement view at case A in accordance with an embodiment of the present invention;
FIG. 12 is a segment replacement view at case B in an embodiment of the present invention;
FIG. 13 is a segment replacement view at condition C in accordance with an embodiment of the present invention;
FIG. 14 is a segment replacement view at case D in an embodiment of the present invention;
FIG. 15 is a segment replacement view at case E in an embodiment of the present invention;
in the figure, I is a left-turning ring turntable, I-1 is a stator of the left-turning ring turntable, and I-2 is a rotor of the left-turning ring turntable; II is a standard ring turntable, II-1 is a stator of the standard ring turntable, and II-2 is a rotor of the standard ring turntable; III is a right rotary ring turntable, III-1 is a stator of the right rotary ring turntable, and III-2 is a rotor of the right rotary ring turntable; IV is a bottom plate; v is a staggered joint splicing point position table; b is1、B2、B3Is a standard block; l is1、L2Is a contiguous block and F is a capping block.
Detailed Description
The utility model will now be further illustrated by way of non-limiting examples in conjunction with the accompanying drawings:
as shown in the attached drawing, the multifunctional turntable for shield segment selection comprises a left rotating ring turntable I, a standard ring turntable II and a right rotating ring turntable III. The left rotating ring turntable I, the standard ring turntable II and the right rotating ring turntable III respectively comprise stators and rotors, a circle is drawn on the surface of each stator, the rotors are of disc structures, the centers of the rotors are rotatably connected with the centers of the circles on the corresponding stators through rotating shafts, the diameter of each rotor is smaller than that of the circle on the corresponding stator, 16 point positions are uniformly arranged on the circles of the stators along the circumferential direction, and the interval between every two adjacent point positions is 22.5 degrees; the surface of each rotor is provided with a circular ring taking the center of the rotor as the center of a circle, the circular ring is formed by connecting six areas, the connection sequence of the six areas is consistent with the connection sequence of each segment after the segments are assembled into a whole ring, and the six areas are respectively standard blocks B1Standard Block B2Standard Block B3Adjacent block L1Adjacent block L2The top sealing block F is characterized in that 16 point positions are uniformly arranged on the surface of the ring of each rotor in the circumferential direction, the 16 point positions correspond to longitudinal bolts on each segment after the whole-ring segment is assembled, segment wedge-shaped quantity is marked on each point position of each rotor, and the interval between every two adjacent point positions is 22.5 degrees.
The segment wedge-shaped quantity marked on the rotor is that the whole-ring segment is subjected to overlook projection at the 1-point position according to the top sealing block F to obtain an outer diameter top view of the whole-ring segment, segment widths corresponding to 16 circumferential bolts on the whole-ring segment are measured on the outer diameter top view of the whole-ring segment, and the difference value of each segment width and the standard segment width is the segment wedge-shaped quantity of the point position.
The following description will be given taking a segment splicing structure adopted in a shield tunnel of a subway line as an example.
1. The basic structure size of the shield segment is as follows: the outer diameter is 6200mm, the inner diameter is 5500mm, the width is 1200mm, and the thickness is 350 mm. Each ring of pipe piece is divided into 6 blocks: 3 standard blocks (standard block B)1Standard Block B2Standard Block B3) 2 adjacent blocks (adjacent block L)1Adjacent block L2) And 1 capping block (capping block F). The connection sequence of the six splicing blocks is as follows according to the clockwise direction: capping block F, adjacent block L1Standard Block B1Standard Block B3Standard Block B2Adjacent block L2。
In order to meet the requirements of curve simulation and construction deviation correction, a left rotating ring and a right rotating ring are specially designed, and different curves are fitted through various combinations of the left rotating ring and the right rotating ring and standard rings. The wedge ring is a double-faced wedge, the wedge amount is equal to 49.60mm, the wedge angle beta is equal to 0.458 degrees (0.008rad), the wedge amount is divided into two parts in average, and the two parts are symmetrically arranged on the ring surfaces on the two sides of the wedge ring.
2. Calculating the wedge-shaped amount of the turning ring pipe piece;
1) and (3) naming the assembly point positions: looking along the tunneling direction, the vertical tunneling direction is assumed to be a circle, the circle is evenly divided into 16 equal parts, point locations are arranged at intervals of 22.5 degrees, the point location right above is determined to be the 16 point locations, and the point locations are 16, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 and 15 point locations in sequence clockwise, as shown in fig. 6.
2) Each ring pipe sheet has 16 ring bolts which just correspond to 16 splicing point positions. The splicing point of the capping block F depends on the position of the capping block F in space.
The left swivel is designed according to the assembly point 1 of the capping block F, and when the tunnel is overlooked from the upper part, the duct piece is an isosceles symmetric trapezoid, the left side width is 1175.2mm (can be marked as-24.8 mm relative to 1200 mm), and the right side width is 1224.8mm (can be marked as +24.8mm relative to 1200 mm). Right side width-left side width 1224.8mm-1175.2mm 49.6 mm.
The standard ring is designed according to the assembling of the capping block F at the 1-point position, and when the tunnel is overlooked from the upper part, the duct piece is rectangular, the left width is 1200mm (can be marked as 0mm relative to 1200 mm), and the right width is 1200mm (can be marked as 0mm relative to 1200 mm). Right side width-left side width 1200mm-1200mm 0 mm.
The right swivel is designed according to the assembly point 1 of the capping block F, and when the tunnel is overlooked from the upper part, the duct piece is an isosceles symmetric trapezoid, the left width is 1224.8mm (can be marked as +24.8mm relative to 1200 mm), and the right width is 1175.2mm (can be marked as-24.8 mm relative to 1200 mm). Left side width-right side width 1224.8mm-1175.2mm 49.6 mm.
Through the information, a projection relation can be made, and the corresponding segment width of each annular bolt hole of the left rotating ring, the standard ring and the right rotating ring is obtained, as shown in fig. 7.
According to the projection relation, the wedge-shaped quantities of the left rotating ring, the standard ring and the right rotating ring are summarized. As shown in fig. 8 to 10, the corresponding wedge amounts are shown in table 1, table 2, and table 3.
TABLE 1 left-hand rotary wedge amount summary table
| Upper (mm) | Lower (mm) | Left (mm) | Right (mm) | |
| When the top sealing block F is at 12 points | +22.9 | -22.9 | +9.5 | -9.5 |
| When the capping block F is at 13 point | +24.8 | -24.8 | 0 | 0 |
| When the top sealing block F is at 14 points | +22.9 | -22.9 | -9.5 | +9.5 |
| When the top sealing block F is at the |
+17.5 | -17.5 | -17.5 | +17.5 |
| When the capping block F is at 16 points | +9.5 | -9.5 | -22.9 | +22.9 |
| When the top sealing block F is at the 1 |
0 | 0 | -24.8 | +24.8 |
| When the top sealing block F is at the 2-point position | -9.5 | +9.5 | -22.9 | +22.9 |
| When the top sealing block F is at the 3-point position | -17.5 | +17.5 | -17.5 | +17.5 |
| When the top sealing block F is at 4 points | -22.9 | +22.9 | -9.5 | +9.5 |
TABLE 2 Standard Ring wedge summary Table
TABLE 3 Right swivel wedge amount summary table
| Upper (mm) | Lower (mm) | Left (mm) | Right (mm) | |
| When the top sealing block F is at 12 points | -22.9 | +22.9 | -9.5 | +9.5 |
| When the capping block F is at 13 point | -24.8 | +24.8 | 0 | 0 |
| When the top sealing block F is at 14 points | -22.9 | +22.9 | +9.5 | -9.5 |
| When the top sealing block F is at the point 15 | -17.5 | +17.5 | +17.5 | -17.5 |
| When the capping block F is at 16 points | -9.5 | +9.5 | +22.9 | -22.9 |
| When the top sealing block F is at the 1 |
0 | 0 | +24.8 | -24.8 |
| When the top sealing block F is at the 2-point position | +9.5 | -9.5 | +22.9 | -22.9 |
| When the top sealing block F is at the 3-point position | +17.5 | -17.5 | +17.5 | -17.5 |
| When the top sealing block F is at 4 points | +22.9 | -22.9 | +9.5 | -9.5 |
3) The staggered joint assembly principle is as follows:
in order to ensure good waterproof effect of the tunnel, staggered joint assembly is generally adopted; to ensure safety, the capping block F is often assembled in the upper half circle of the tunnel (i.e., the capping block is generally assembled at 12, 13, 14, 15, 16, 1, 2, 3, 4 o' clock); in summary, when the mth ring is spliced at 12, 13, 14, 15, 16, 1, 2, 3, 4 points, the M +1 th ring can be selected as a splicing point, as shown in table 4.
TABLE 4 stagger-joint assembling dot position table
3. Manufacturing a multifunctional turntable:
the multifunctional rotary table comprises a left rotary ring rotary table I, a standard ring rotary table II and a right rotary ring rotary table III, and each rotary table comprises a stator and a rotor. A circle is drawn on the surface of each stator, each rotor is of a disc structure, the centers of the rotors are rotatably connected with the centers of the circles on the corresponding stators through rotating shafts, the rotors can rotate 360 degrees around the respective rotating shafts, and the diameters of the rotors are smaller than the diameters of the circles on the stators. The stators of the three turntables can be arranged respectively or on the same bottom plate IV. For comparison, the left rotating ring turntable, the standard ring turntable and the right rotating ring turntable can be sequentially arranged on the bottom plate from left to right.
16 point locations are uniformly arranged on a circle of each stator along the circumferential direction, the interval between every two adjacent point locations is 22.5 degrees, and the point locations sequentially represent a left-turn ring pipe piece assembling point location, a standard ring pipe piece assembling point location and a right-turn ring pipe piece assembling point location from left to right.
The surface of each rotor is provided with a circular ring which takes the center of the rotor as the center of a circle, the circular ring represents the schematic diagram of the assembled whole-ring duct pieces, the circular ring is formed by connecting six areas, and the connection sequence of the six areas is consistent with the connection sequence of each duct piece after the assembled whole-ring duct pieces. The six regions are respectively standard blocks B1Adjacent block L1Adjacent block L2And the top sealing block F is a standard block B which is arranged in turn anticlockwise along the shield tunneling direction2Standard Block B3Standard Block B1Adjacent block L1A capping block F, an abutment block L2. The surface of the circular ring of each rotor is uniformly provided with 16 point positions along the circumferential direction, and the interval between two adjacent point positionsThe angle is 22.5 degrees, the 16 point positions respectively correspond to the longitudinal bolts on each segment after the whole ring segments are assembled, and the segment wedge-shaped amount is marked on each point position of each rotor. The top sealing block F is positioned at which point, namely the segments are spliced at several points.
In order to facilitate the assembling of the staggered joints and realize the accurate assembling, a staggered joint assembling point position table is arranged on the bottom plate. Constructors can select assembling point positions according to the staggered joint assembling point position table, and errors are prevented.
4. The process of segment splicing is simulated by rotating the rotor.
By rotating the three rotors, the wedge amount of each point position of the duct piece can be quickly inquired. The stroke difference and the shield tail clearance of the propulsion oil cylinder are mainly considered in segment selection, theoretically, the maximum value MAX of the wedge-shaped quantity of the segments should be rotated to the longest position of the propulsion oil cylinder or the minimum position of the shield tail clearance, and meanwhile, the principles of staggered joint assembly, top sealing block semicircular upper portion and the like are considered, the segment assembly position is finally determined, and segment assembly quality is guaranteed.
The utility model can guide constructors to construct the following construction information:
1. the basic structure of the shield segment, every ring segment is divided into 6 blocks: three standard blocks B1、B2B3, two adjacent blocks L1、L2A capping block F, while the order of connection of 6 segments per ring of segments can be seen.
2. A circle is evenly divided into 16 equal parts which just correspond to 16 splicing point positions in a space, the 16 splicing point positions are fixed in the space, each ring of pipe piece comprises 16 longitudinal bolts, and the spatial positions of the longitudinal bolts on the top sealing block F are spliced at the point positions of the ring.
3. The segment type comprises a left-turning segment, a standard ring segment and a right-turning segment.
4. By rotating the rotor, the characteristics of the wedge-shaped amount of the left-turn ring pipe piece and the right-turn ring pipe piece can be found out, and the conclusion can be obtained: the maximum wedge-shaped amount of the left-turning ring pipe sheet is at the adjacent block L1Upper, the smallest wedge amount is in the standard block B2The above step (1); the maximum wedge-shaped amount of the right rotating ring pipe piece is in a standard block B2Upper, minimum wedge amountAt the adjacent block L1The above.
5. In order to ensure that the splicing seams between every 2 rings of adjacent pipe pieces are staggered, the principle of +/-2, +/-5, +/-8 and the principle of upper semicircle are followed. On the basis of the assembly point position of the Nth ring pipe piece, the assembly point position which can be selected by the (N + 1) th ring pipe piece can be obtained by +/-2, +/-5 and +/-8, and as the assembly sequence of the pipe pieces is from bottom to top, the top sealing block F is often assembled at last, and in order to ensure the assembly safety, the top sealing block F is generally assembled on the upper semicircle, and the appropriate assembly point position is selected comprehensively.
6. The selection of the segment assembling point position is usually determined according to the stroke difference of the propulsion oil cylinder, the shield tail clearance, the shield attitude, the segment attitude, the line elements and other comprehensive factors. The wedge-shaped quantity of the upper part, the lower part, the left part and the right part can be found out by rotating the duct piece, the part with large wedge-shaped quantity is assembled at the part with the largest stroke of the propulsion oil cylinder or the part with the smallest gap of the shield tail, and then the stroke difference of the propulsion oil cylinder or the gap of the shield tail is adjusted, and the assembling quality of the duct piece is ensured.
7. If the left swivel, the right swivel and the standard ring pipe piece left on the construction site are not enough, the replacement can be carried out according to the actual situation, and only the wedge amount needs to be observed whether the replacement requirement is met.
For example:
case a: the left rotary ring and the right rotary ring have more residues.
Alternative ways: the left rotating ring 1 point location + the standard ring 15 point location + the right rotating ring 1 point location are used as the standard ring. As shown in fig. 11.
Case B: more left-hand loops remain.
Alternative ways: the 12 point position of the left rotating ring, the 1 point position of the standard ring, the 12 point position of the standard ring and the 4 point position of the left rotating ring are used as standard rings. As shown in fig. 12.
Case C: more right-hand loops remain.
Alternative ways: the 12 point position of the right rotating ring, the 1 point position of the standard ring, the 12 point position of the standard ring and the 4 point position of the right rotating ring are used as standard rings. As shown in fig. 13.
Case D: more left-turning rings and insufficient right-turning rings.
Alternative ways: using the 12 point position of the left rotating ring as the 4 point position of the right rotating ring; or the left rotating ring 4 point is used as the right rotating ring 12 point. As shown in fig. 14.
Case E: more right rotary rings and insufficient left rotary rings.
Alternative ways: using the 12 point position of the right rotating ring as the 4 point position of the left rotating ring; or the right rotating ring 4 point is used as the left rotating ring 12 point. As shown in fig. 15.
The method can be used for one-to-three purposes, and can be realized by only replacing corresponding design drawings according to the different shapes and sizes of the shield segments of the urban subway shield, the specific manufacturing steps are similar to the using method, and the method has a good effect of guiding the on-site shield construction.
Other parts in this embodiment are the prior art, and are not described herein again.
Claims (4)
1. The utility model provides a shield constructs multi-functional carousel of section of jurisdiction lectotype which characterized by: the rotor comprises a left rotating ring turntable, a standard ring turntable and a right rotating ring turntable, wherein the left rotating ring turntable, the standard ring turntable and the right rotating ring turntable respectively comprise a stator and a rotor, a circle is drawn on the surface of each stator, the rotors are of disc structures, the centers of the rotors are rotatably connected with the centers of the circles on the corresponding stators through rotating shafts, the diameter of each rotor is smaller than that of the circle on the corresponding stator, 16 point positions are uniformly arranged on the circle of each stator in the circumferential direction, and the interval between every two adjacent point positions is 22.5 degrees; the surface of each rotor is provided with a circular ring taking the center of the rotor as the center of a circle, the circular ring is formed by connecting six areas, the connection sequence of the six areas is consistent with the connection sequence of each segment after the segments are assembled into a whole ring, and the six areas are respectively standard blocks B1Standard Block B2Standard Block B3Adjacent block L1Adjacent block L2The top sealing block F is characterized in that 16 point positions are uniformly arranged on the surface of the ring of each rotor in the circumferential direction, the 16 point positions correspond to longitudinal bolts on each segment after the whole-ring segment is assembled, segment wedge-shaped quantity is marked on each point position of each rotor, and the interval between every two adjacent point positions is 22.5 degrees.
2. The multifunctional rotary table for shield segment selection according to claim 1, which is characterized in that: the left rotating ring turntable, the standard ring turntable and the right rotating ring turntable are all arranged on a bottom plate, and circles on the stator are all drawn on the bottom plate.
3. The multifunctional rotary table for shield segment selection according to claim 2, wherein: the left rotating ring turntable, the standard ring turntable and the right rotating ring turntable are sequentially arranged on the bottom plate from left to right.
4. The multifunctional rotary table for shield segment model selection according to claim 2 or 3, characterized in that: and the bottom plate is provided with a staggered joint splicing point position meter.
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