CN216105289U - Stable wire arranging and winding machine - Google Patents
Stable wire arranging and winding machine Download PDFInfo
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- CN216105289U CN216105289U CN202122693507.8U CN202122693507U CN216105289U CN 216105289 U CN216105289 U CN 216105289U CN 202122693507 U CN202122693507 U CN 202122693507U CN 216105289 U CN216105289 U CN 216105289U
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Abstract
The utility model belongs to the technical field of winding equipment, and particularly relates to a stable type wire arranging and winding machine which comprises a machine base, a rotating mechanism, a wire winding mechanism and a wire arranging mechanism; the rotating mechanism is arranged on the base; the winding mechanism comprises a first linear assembly and a wire conveying assembly, and the wire conveying assembly is arranged at the output end of the first linear assembly; the wire arranging mechanism comprises a pressing guide component and a wire pulling component, the wire pulling component is arranged on the base, and the pressing guide component is arranged on the base; the wire winding machine comprises a plurality of groups of rotating mechanisms, wherein the number of wire conveying assemblies is equal to that of the rotating mechanisms, the number of first linear assemblies is two, all the wire conveying assemblies are uniformly distributed at the output ends of the two groups of first linear assemblies, the moving directions of the output ends of the two groups of first linear assemblies can be opposite, the output ends of winding units are divided into two groups, the output ends of the two groups of winding units are in mutually opposite moving states when winding, the mechanical vibration of the winding units on the whole winding machine is effectively reduced, and the winding accuracy is improved.
Description
Technical Field
The utility model belongs to the technical field of winding equipment, and particularly relates to a stable type wire arranging and winding machine.
Background
A winding apparatus is used to wind a linear object on a specific workpiece, and is generally used for winding a copper wire, and a rotor of an electric motor generally includes a rotor core and a rotor winding formed by winding a copper wire on the rotor core by a winding machine.
Traditional spooling equipment generally includes rotatory tool, kinking unit and winding displacement unit, stator framework sets up in rotatory tool, the output straight line of kinking unit is flexible to cooperate rotatory tool reciprocating rotation with the winding end of copper line winding at stator framework, the winding displacement unit includes direction nip portion and acting as go-between portion, after the winding post wire winding of stator framework finishes, acting as go-between portion stimulates the copper line to the stator framework outside temporarily, direction nip portion extrudees the copper line down and cooperates rotatory tool rotation to arrange the copper line in stator framework's row's of predetermineeing wire casing, acting as go-between portion loosens the wire, accomplish the winding displacement wire winding operation of single winding post.
People set up a plurality of wire winding stations and set up solitary driving source in order to be used for the drive to act as go-between portion and carry out straight reciprocating motion in order to improve winding apparatus's wire winding efficiency on single winding apparatus, however, the coiling machine is at the wire winding in-process, all sources of all are derived from the effort that the removal of kinking unit output produced equipment and all are the syntropy setting, lead to equipment to receive all the sum of effort and produce great mechanical vibration, influence the accurate nature of wire winding, be unfavorable for the enterprise development.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a stable type wire arranging and winding machine, and aims to solve the technical problems that in the winding process of a winding machine in the prior art, all acting forces generated on equipment by movement of an output end of a wire winding unit are arranged in the same direction, so that the equipment is subjected to the sum of all the acting forces to generate larger mechanical vibration, the winding accuracy is influenced, and the enterprise development is not facilitated.
In order to achieve the above object, an embodiment of the present invention provides a stable winding displacement winding machine, which includes a machine base, a rotating mechanism, a winding mechanism and a winding displacement mechanism; the rotating mechanism is arranged on the base and used for loading the stator framework and driving the stator framework to rotate in a reciprocating manner; the winding mechanism comprises a first linear assembly and a wire conveying assembly, the first linear assembly is arranged in the base, the wire conveying assembly is arranged at the output end of the first linear assembly, the moving path of the output end of the first linear assembly passes through the inner ring of the stator framework loaded on the rotating mechanism, and the wire conveying assembly is used for conveying copper wires to a winding post of the stator framework; the wire arranging mechanism comprises a pressing guide assembly and a wire pulling assembly, the wire pulling assembly is arranged on the base and positioned on one side of the rotating mechanism, and the pressing guide assembly is arranged on the base and used for pressing a copper wire on a wire arranging groove of the T-shaped framework; the wire feeding mechanism comprises a base, a plurality of rotating mechanisms, a plurality of wire feeding assemblies, a plurality of first linear assemblies and a plurality of wire feeding assemblies, wherein the rotating mechanisms are arranged on the base in multiple groups in sequence, the wire feeding assemblies are equal to the rotating mechanisms in number, the first linear assemblies are two groups in number, all the wire feeding assemblies are uniformly distributed on the output ends of the two groups of first linear assemblies, and the moving directions of the output ends of the two groups of first linear assemblies can be opposite.
Optionally, the first linear assembly comprises a first mounting seat and a first linear module, the first mounting seat is fixedly arranged in the base, the first linear module is fixedly arranged on the first mounting seat, the wire feeding assembly is fixedly arranged at the output end of the first linear module, and the first linear module can drive the wire feeding assembly to move along the length direction of the first mounting seat and penetrate into an inner hole of the stator framework of the rotating mechanism.
Optionally, at least two sets of guide ribs are arranged on the side wall of the first mounting seat, the first linear assembly further comprises at least two sets of moving seats, the output end of the first linear module is connected to the moving seats, all the moving seats are respectively in sliding connection with the corresponding guide ribs, and all the wire conveying assemblies are respectively arranged on the corresponding moving seats.
Optionally, the winding mechanism further includes a second linear assembly, the second linear assembly is fixedly disposed in the base, the first linear assembly is disposed at an output end of the second linear assembly, and a moving direction of the output end of the second linear assembly is perpendicular to a moving direction of the output end of the first linear assembly.
Optionally, the second linear assembly comprises a second linear module and a second mounting seat, the second linear module is fixedly arranged in the base, the second mounting seat is fixedly arranged at the output end of the second linear module, the first linear assembly is at least one group, and all the first linear assemblies are arranged on the second mounting seat.
One or more technical solutions in the stable flat cable winding machine provided by the embodiment of the present invention at least have one of the following technical effects: when the two groups of first linear assemblies drive the wire conveying assemblies to move linearly to match with the rotating mechanism for a wire winding process, the moving directions of the output ends of the two groups of first linear assemblies are opposite to each other, for example, the winding starting time of the output ends of the two groups of first linear assemblies is 0.2S apart, because the output ends of the two groups of first linear assemblies move in a staggered manner, the pushing force generated by one group of output ends to the whole equipment is arranged upwards when the output ends move, the pushing force generated by the other group of output ends to the equipment is arranged downwards when the output ends move, and the two groups of pushing force have opposite directions and play a role in counteracting; compared with the traditional winding machine, all acting forces generated by the movement of the output ends of the winding units on the equipment are arranged in the same direction in the winding process of the traditional winding machine, so that the equipment is subjected to the sum of all the acting forces to generate large mechanical vibration, the winding accuracy is influenced, and the technical problem of being not beneficial to enterprise development is solved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural view of a stable type flat cable winding machine according to an embodiment of the present invention.
Fig. 2 is a structure view of the stable type wire arranging and winding machine shown in fig. 1 after the base is disassembled.
Fig. 3 is a schematic structural diagram of a winding mechanism according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a wire pulling assembly according to an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
10-machine base 20-rotary mechanism 30-winding mechanism
40-wire arranging mechanism 41-pressing guide component 42-wire pulling component
422-driving source 421-transmission component 423-wire clamping unit
424-linear guide pair 425-connecting plate 31-first linear assembly
32-transmission line assembly 311-first mounting seat 312-first linear module
33 — second linear assembly.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to fig. 1-4 are exemplary and intended to be used to illustrate embodiments of the utility model, and should not be construed as limiting the utility model.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In an embodiment of the present invention, as shown in fig. 1 to 4, a stable winding displacement winding machine is provided, including a machine base 10, a rotating mechanism 20, a winding mechanism 30 and a winding displacement mechanism 40, wherein the rotating mechanism 20 is disposed on the machine base 10 and is used for loading a stator frame and driving the stator frame to rotate reciprocally; the winding mechanism 30 is arranged in the machine base 10, and the output end of the winding mechanism 30 can move to the winding position of the stator framework loaded on the rotating mechanism 20; the wire arranging mechanism 40 comprises a pressing guide component 41 and a wire pulling component 42, the wire pulling component 42 is arranged on the base 10 and is positioned on one side of the rotating mechanism 20, and the pressing guide component 41 is arranged on the base 10 and is used for pressing copper wires on a wire arranging groove of the T-shaped framework; wherein, rotary mechanism 20's quantity is the multiunit and arranges in proper order on the frame 10, the quantity of kinking mechanism 30's output with rotary mechanism 20 equals, all kinking mechanism 30 aligns one by one respectively rotary mechanism 20, kinking mechanism 30 includes first straight line subassembly 31 and defeated line subassembly 32, first straight line subassembly 31 sets up in the frame 10, defeated line subassembly 32 sets up the output of first straight line subassembly 31, the output moving path of first straight line subassembly 31 through load in the inner circle of the stator skeleton on rotary mechanism 20, defeated line subassembly 32 is used for carrying copper line to the wrapping post of stator skeleton, in this embodiment, defeated line subassembly 32 is the copper wire guide arm.
As shown in fig. 1 to 4, in another embodiment of the present invention, the number of the thread transferring assemblies 32 is at least one, for example, the number of the thread transferring assemblies 32 in this embodiment is four, the number of the thread transferring assemblies 32 is equal to the number of the rotating mechanisms 20, the number of the first linear assemblies 31 is two, all the thread transferring assemblies 32 are uniformly distributed on the output ends of the two groups of the first linear assemblies 31, wherein the output ends of the two groups of the first linear assemblies 31 can move back to back.
As shown in fig. 2, specifically, when the two sets of first linear assemblies 31 drive the wire feeding assemblies 32 to move linearly to cooperate with the rotating mechanism 20 to perform the winding process, the moving directions of the output ends of the two sets of first linear assemblies 31 are opposite to each other, for example, the winding start time of the output ends of the two sets of first linear assemblies 31 is 0.2S apart, because the output ends of the two sets of first linear assemblies 31 move in a staggered manner, the pushing force generated by one set of output ends to the whole device during moving is set upwards, the pushing force generated by the other set of output ends to the device during moving is set downwards, and the directions of the two sets of pushing forces are opposite to each other to perform a counteracting effect; compared with the traditional winding machine, all acting forces generated by the movement of the output ends of the winding units on the equipment are arranged in the same direction in the winding process of the traditional winding machine, so that the equipment is subjected to the sum of all the acting forces to generate large mechanical vibration, the winding accuracy is influenced, and the technical problem of being not beneficial to enterprise development is solved.
As shown in fig. 1 to 4, in another embodiment of the present invention, the wire pulling assembly 42 includes a driving source 422, a transmission member 421 and wire clamping units 423, the driving source 422 is disposed on the base 10, the transmission member 421 is disposed at an output end of the driving source 422, the number of the wire clamping units 423 is equal to that of the rotating mechanisms 20, and all the wire clamping units 423 are sequentially disposed on the transmission member 421 and respectively aligned with the corresponding rotating mechanisms 20 one by one.
As shown in fig. 1 to 4, in the present embodiment, the machine base 10 is provided with an installation cavity, and the rotating mechanism 20, the output end of the winding mechanism 30 and the wire clamping unit 423 are four groups; the rotating mechanism 20 comprises a transmission assembly and a rotating jig, the rotating jig is rotatably connected to the top wall of the installation cavity, the clamping end of the rotating jig extends to the outer side of the installation cavity, the rotating jig is provided with a clamping groove used for clamping a stator framework, the output end of the winding mechanism 30 can move into the clamping groove and penetrate through an inner hole of the stator framework, servo motors are arranged in the installation cavity, specifically, the number of the servo motors in the embodiment is two, one set of the servo motors drives the corresponding rotating jig to rotate through two sets of the transmission assemblies, the other set of the servo motors drives the corresponding rotating jig to rotate through the other two sets of the transmission assemblies, and the transmission assemblies are of a belt transmission structure.
As shown in fig. 1 to 4, in this embodiment, a positioning mechanism for limiting the rotating mechanism 20 and a cutting mechanism for cutting the copper wire so as to facilitate blanking are further disposed on the top wall of the installation cavity.
As shown in fig. 1 to 4, in the present embodiment, the thread clamping unit 423 is a pneumatic finger, and in other embodiments, the thread clamping unit 423 may have a hook structure.
As shown in fig. 1 to 4, in this embodiment, a gantry is arranged on the machine base 10, all the rotating mechanisms 20 are located below a cross beam of the gantry, the pressing guide assembly 41 includes a third linear assembly, a fourth linear assembly and a pressing seat, the third linear assembly is arranged between vertical plates of the gantry, the third linear assembly can drive the cross beam of the gantry to move to face the rotating mechanisms 20, the fourth linear assembly is fixedly arranged on the cross beam, the pressing seat is fixedly arranged at an output end of the fourth linear assembly, specifically, the third linear assembly and the fourth linear assembly are both cylinders or electric push rods, the pressing seat is provided with a convex ring structure capable of aligning with a wire arrangement groove of a stator framework, and the third linear assembly and the fourth linear assembly are both cylinders or electric push rods.
As shown in fig. 2 and 4, specifically, all the stator frames are mounted on the corresponding rotating mechanism 20, the output ends of all the winding mechanisms 30 clamp the copper wires and move to the inner holes of the corresponding stator frames, the output ends of the winding mechanisms 30 reciprocate along the linear direction, and the rotating mechanism 20 drives the stator frames to reciprocate and rotate in a smaller angle, so that the copper wires are coated on the winding posts of the stator frames in a square shape; after a preset coil is wound, the winding mechanism 30 and the rotating mechanism 20 stop moving, the driving source 422 drives all the wire clamping units 423 to move to the corresponding rotating mechanism 20 through the transmission part 421, the wire clamping units 423 clamp part of the copper wires to move back to the rotating mechanism 20, the stitching guide assembly 41 stitches the wire ends of the section of the copper wires at the end parts of the winding slots of the stator framework, the rotating mechanism 20 rotates to enable the subsequent copper wires to correspondingly move into the winding slots, and the wire clamping units 423 loosen the copper wires to complete the winding work of a single winding post of the stator framework; compared with the technical problems that the stay wire part in the winding equipment in the prior art adopts a driving structure consisting of a plurality of driving sources 422 as the driving sources 422 to cause resource waste, and the stay wire part does not accord with the energy-saving concept of enterprises, the independent operation of each driving source 422 easily causes operation stroke errors, the winding efficiency is reduced, the manufacturing cost of the equipment is improved, the integral structure of the equipment is increased, and the development of the enterprises is not facilitated.
As shown in fig. 1 to 4, in another embodiment of the present invention, the transmission member 421 includes a linear guide pair 424 and a connecting plate 425, the linear guide pair 424 is laid on the machine base 10, a guide extending direction of the linear guide pair 424 is disposed toward the rotating mechanism 20, the connecting plate 425 is fixedly disposed at an output end of the driving source 422, an end of the connecting plate 425 is fixedly connected to a slider of the linear guide pair 424, the thread clamping unit 423 is disposed on the connecting plate 425, specifically, a cross section of the connecting plate 425 in a plan view is rectangular, and all the thread clamping units 423 are sequentially disposed at intervals along a length direction of the connecting plate 425.
As shown in fig. 1 to 4, in another embodiment of the present invention, the number of the linear guide pairs 424 is two, the two linear guide pairs 424 are arranged at intervals, the driving source 422 is arranged between the two linear guide pairs 424, the middle position of the connecting plate 425 is fixedly connected to the driving source 422, two ends of the connecting plate 425 are respectively fixedly connected to the slider ends of the two linear guide pairs 424, and the double-guide structure is adopted to facilitate improving the movement stability of the connecting plate 425 and improving the wire clamping effect, in this embodiment, the driving source 422 is an air cylinder.
As shown in fig. 1 to 4, in another embodiment of the present invention, the first linear assembly 31 includes a first mounting seat 311 and a first linear module 312, the first mounting seat 311 is fixedly disposed in the machine base 10, the first linear module 312 is fixedly disposed on the first mounting seat 311, the wire feeding assembly 32 is fixedly disposed at an output end of the first linear module 312, the first linear module 312 can drive the wire feeding assembly 32 to move along a length direction of the first mounting seat 311 and penetrate into an inner hole of a stator frame of the rotating mechanism 20, in this embodiment, the first linear module 312 is a screw pair-motor driving device, and the wire feeding assembly 32 is disposed on a nut of the first linear module 312.
As shown in fig. 1 to 4, in another embodiment of the present invention, at least two sets of guide ribs are disposed on a side wall of the first mounting seat 311, the first linear assembly 31 further includes at least two sets of moving seats, an output end of the first linear assembly 312 is connected to the moving seats, all the moving seats are respectively slidably connected to the corresponding guide ribs, all the wire feeding assemblies 32 are respectively disposed on the corresponding moving seats, specifically, in this embodiment, the number of the guide ribs and the moving seats is two, and the two sets of the moving seats are respectively fixedly connected to two ends of the nut of the first linear assembly 312.
As shown in fig. 1 to 4, in another embodiment of the present invention, the winding mechanism 30 further includes a second linear assembly 33, the second linear assembly 33 is fixedly disposed in the machine base 10, the first linear assembly 31 is disposed at an output end of the second linear assembly 33, a moving direction of the output end of the second linear assembly 33 is perpendicular to a moving direction of the output end of the first linear assembly 31, in this embodiment, a driving direction of the second linear assembly 33 is disposed along a horizontal direction, a driving direction of the first linear assembly 31 is disposed along a vertical direction, the first linear assembly 31 and the second linear assembly 33 cooperate with each other to drive the thread transferring assembly 32 to move in a square path, in other embodiments, the first linear assembly 31 and the rotating mechanism 20 cooperate with each other to drive the thread transferring assembly 32 to move in a square path, the second linear assembly 33 in this case serves to position the first linear assembly 31.
As shown in fig. 1 to 4, in another embodiment of the present invention, the second linear assembly 33 includes a second linear module and a second mounting seat, the second linear module is fixedly disposed in the machine base 10, the second mounting seat is fixedly disposed at an output end of the second linear module, and all the first linear assemblies 31 are disposed on the second mounting seat.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. A stable form winding displacement coiling machine which characterized in that includes:
a machine base;
the rotating mechanism is arranged on the base and used for loading the stator framework and driving the stator framework to rotate in a reciprocating manner;
the winding mechanism comprises a first linear assembly and a wire conveying assembly, the first linear assembly is arranged in the base, the wire conveying assembly is arranged at the output end of the first linear assembly, the moving path of the output end of the first linear assembly passes through the inner ring of the stator framework loaded on the rotating mechanism, and the wire conveying assembly is used for conveying copper wires to the winding posts of the stator framework;
the wire arranging mechanism comprises a pressing guide assembly and a wire pulling assembly, the wire pulling assembly is arranged on the base and positioned on one side of the rotating mechanism, and the pressing guide assembly is arranged on the base and used for pressing a copper wire on a wire arranging groove of the T-shaped framework;
the wire feeding mechanism comprises a base, a plurality of rotating mechanisms, a plurality of wire feeding assemblies, a plurality of first linear assemblies and a plurality of wire feeding assemblies, wherein the rotating mechanisms are arranged on the base in multiple groups in sequence, the wire feeding assemblies are equal to the rotating mechanisms in number, the first linear assemblies are two groups in number, all the wire feeding assemblies are uniformly distributed on the output ends of the two groups of first linear assemblies, and the moving directions of the output ends of the two groups of first linear assemblies can be opposite.
2. The stable form wire winder of claim 1, wherein: the first linear assembly comprises a first mounting seat and a first linear module, the first mounting seat is fixedly arranged in the machine base, the first linear module is fixedly arranged on the first mounting seat, the wire conveying assembly is fixedly arranged at the output end of the first linear module, and the first linear module can drive the wire conveying assembly to move along the length direction of the first mounting seat and penetrate into an inner hole of a stator framework of the rotating mechanism.
3. The stable form wire winder of claim 2, wherein: the side wall of the first mounting seat is provided with at least two groups of guide ribs, the first linear assembly further comprises at least two groups of moving seats, the output end of the first linear module is connected to the moving seats, all the moving seats are respectively connected to the corresponding guide ribs in a sliding mode, and all the wire conveying assemblies are respectively arranged on the corresponding moving seats.
4. A stable form wire winding machine according to any one of claims 1 to 3, wherein: the winding mechanism further comprises a second linear assembly, the second linear assembly is fixedly arranged in the base, the first linear assembly is arranged at the output end of the second linear assembly, and the output end moving direction of the second linear assembly is perpendicular to the output end moving direction of the first linear assembly.
5. The stable form wire winder of claim 4, wherein: the second straight line subassembly includes second sharp module and second mount pad, the fixed setting of second sharp module is in the frame, the fixed setting of second mount pad is in the output of second sharp module, first straight line subassembly is at least a set of, all first straight line subassembly all sets up on the second mount pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122693507.8U CN216105289U (en) | 2021-11-04 | 2021-11-04 | Stable wire arranging and winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122693507.8U CN216105289U (en) | 2021-11-04 | 2021-11-04 | Stable wire arranging and winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216105289U true CN216105289U (en) | 2022-03-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122693507.8U Active CN216105289U (en) | 2021-11-04 | 2021-11-04 | Stable wire arranging and winding machine |
Country Status (1)
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|---|---|
| CN (1) | CN216105289U (en) |
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2021
- 2021-11-04 CN CN202122693507.8U patent/CN216105289U/en active Active
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