CN216105098U - Automatic rubberizing system of many electric cores - Google Patents

Automatic rubberizing system of many electric cores Download PDF

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Publication number
CN216105098U
CN216105098U CN202122050876.5U CN202122050876U CN216105098U CN 216105098 U CN216105098 U CN 216105098U CN 202122050876 U CN202122050876 U CN 202122050876U CN 216105098 U CN216105098 U CN 216105098U
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CN
China
Prior art keywords
adhesive tape
fixedly connected
supporting seat
roller
control device
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Active
Application number
CN202122050876.5U
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Chinese (zh)
Inventor
赖秋凤
郭金鸿
杨向成
陈林
张飞
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Fujian Nebula Electronics Co Ltd
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Fujian Nebula Electronics Co Ltd
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Priority to CN202122050876.5U priority Critical patent/CN216105098U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model provides a multi-electric-core automatic adhesive tape sticking system which comprises a rack, a control device, an adhesive tape unreeling device, a pressing and cutting device, an adhesive tape adjusting device, an adhesive tape tensioning device, an angle adjusting device, an adhesive tape cutting device, a release paper stripping device, an adhesive tape spacing changing device, an adhesive tape sticking device and a release paper receiving device, wherein the rack is provided with a plurality of control devices; the adhesive tape is installed on the unwinding device, and after the unwinding device is pulled out, the adhesive tape sequentially passes through the pressing and cutting device, the adhesive tape adjusting device, the adhesive tape tensioning device, the angle adjusting device, the adhesive tape cutting device, the release paper peeling device, the adhesive tape spacing changing device, the adhesive tape pasting device and the release paper receiving device. When changing the coil stock, store a certain amount of sticky tape through sticky tape adjusting device to carry out the rubberizing when supplying to change the coil stock, guarantee production continuity, and cut off the sticky tape through compressing tightly cutting device, compress tightly, after changing new coil stock, paste the tip of new and old sticky tape together, realize changing the coil stock.

Description

Automatic rubberizing system of many electric cores
[ technical field ] A method for producing a semiconductor device
The utility model relates to the technical field of rubberizing equipment, in particular to a multi-electric-core automatic rubberizing system.
[ background of the utility model ]
The tape is also called gummed paper. The double-sided adhesive tape consists of three parts, namely a base material, an adhesive and release paper (film); wherein the release paper is also called release paper, and the base material and the adhesive are commonly called adhesive tape.
At present, during the power battery module electricity core piles up the equipment process, paste with the double faced adhesive tape usually: the process of rubberizing, peeling off from type paper on electric core surface is often adopted to accomplish the action of piling up of two and above quantity electric cores, because the double faced adhesive tape is softer, thin, the raw materials adopts whole roll-type, and the double faced adhesive tape does not cut by stage, and the automatic rubberizing degree of difficulty is big.
In the prior art, the first method is to adopt manual work to carry out rubberizing on the surface of the battery cell, the manual work efficiency is low, the quality cannot be controlled, and mass production cannot be met.
The other is to adopt rubberizing equipment to rubberize, but the prior art in the existing market has the following problems: firstly, because the distances between rubberizing of products of different models are not completely the same, the existing rubberizing equipment cannot meet the product requirements and cannot realize the width distance adjustment of rubber strips; secondly, when the existing equipment is used for replacing the coil stock, the coil stock can be replaced only by stopping the equipment, so that the production continuity is influenced, and the production efficiency is reduced; and thirdly, only single-module adhesive tape pasting can be realized, and simultaneous adhesive tape pasting of multiple electric cores cannot be realized. For example, the prior patent technologies disclosed in publications CN209467930U and CN106356553A have the above drawbacks.
[ Utility model ] content
The technical problem to be solved by the utility model is to provide a multi-cell automatic adhesive tape sticking system, which can realize the replacement of a coil stock without stopping the machine and improve the production efficiency.
The utility model is realized by the following steps: a multi-cell automatic adhesive tape pasting system comprises
A frame;
a control device;
the coil unwinding device is connected to the rack and is in communication connection with the control device;
the pressing and cutting device is connected to the rack and is in communication connection with the control device;
the adhesive tape adjusting device is connected to the rack and is in communication connection with the control device;
the adhesive tape tensioning device is connected to the rack and is in communication connection with the control device;
the angle adjusting device is connected to the rack and is in communication connection with the control device;
the adhesive tape cutting device is connected to the rack and is in communication connection with the control device;
the release paper stripping device is connected to the rack and is in communication connection with the control device;
the adhesive tape distance changing device is connected to the rack and is in communication connection with the control device;
the rubberizing device is connected to the rack and is in communication connection with the control device;
the release paper receiving device is connected to the rack and is in communication connection with the control device;
wherein, the use state is as follows: the adhesive tape is installed on the unwinding device, and after the unwinding device is pulled out, the adhesive tape sequentially passes through the pressing and cutting device, the adhesive tape adjusting device, the adhesive tape tensioning device, the angle adjusting device, the adhesive tape cutting device, the release paper peeling device, the adhesive tape spacing changing device, the adhesive tape pasting device and the release paper receiving device.
Further, the unwinding device comprises
The first mounting plate is fixedly connected to the rack;
the second mounting plate is connected to the first mounting plate in a sliding mode along the longitudinal direction;
the first driving device is in communication connection with the control device, is connected to the second mounting plate and drives the second mounting plate to slide along the longitudinal direction;
the discharging shaft is rotationally connected to the second mounting plate, and the axis of the discharging shaft is perpendicular to the front end face of the rack;
the first limiting clamping piece is detachably connected to the front end of the discharging shaft;
the second driving device is in communication connection with the control device, is fixedly connected to the second mounting plate, and has an output end connected to the discharging shaft to drive the discharging shaft to rotate;
the first detection device is used for detecting the position of the adhesive tape and is in communication connection with the control device;
and the first turning roller is connected to the second mounting plate and arranged in parallel with the discharging shaft.
Further, the pressing and cutting device comprises
The first pressing plate is fixedly connected to the rack and horizontally arranged;
the second pressing plate and the first pressing plate are arranged in an up-down opposite mode;
the third driving device is in communication connection with the control device, and the output end of the third driving device is connected with the second pressing plate and drives the second pressing plate to move up and down;
the first cutter mounting seat is longitudinally connected to the rack in a sliding manner and is positioned behind the first pressing plate;
a first tool rotatably connected to the first tool mount with a rotation axis arranged in a lateral direction, a cutting edge of the first tool facing the first tool mount when the first tool is rotated to a horizontal position;
the third pressing plate is fixedly connected to the rack, is horizontally arranged and is positioned behind the first tool mounting seat;
the fourth pressing plate and the third pressing plate are arranged oppositely and horizontally;
and the fourth driving device is in communication connection with the control device, and the output end of the fourth driving device is fixedly connected with the fourth pressing plate and drives the fourth pressing plate to move up and down.
Further, the adhesive tape adjusting device comprises
The roller fixing seat is connected to the rack in a vertically sliding manner;
the fifth driving device is in communication connection with the control device, is fixedly connected with the rack, and has an output end connected with the roller fixing seat and drives the roller fixing seat to slide up and down;
at least one first roller is fixedly connected to the roller fixing seat, and the axis of the first roller is arranged along the longitudinal direction;
and at least two second rollers are fixedly connected to the rack.
Further, the adhesive tape tensioning device comprises
The sixth driving device is fixedly connected to the rack and is in communication connection with the control device;
the third roller is connected to the output end of the sixth driving device, and the axis of the third roller is arranged along the longitudinal direction;
a movable support;
at least one fourth roller is fixedly connected to the movable support, arranged in an up-and-down opposite manner with the third roller, and the axis of the fourth roller is parallel to the axis of the third roller;
the seventh driving device is fixedly connected to the rack, is in communication connection with the control device, and has an output end connected to the movable support to drive the movable support to move up and down;
when the seventh driving device drives the movable support to move to a preset position towards the third roller, each fourth roller is tangent to each third roller.
Further, the angle adjusting device comprises
The angle floating mechanism is connected to the rack and is in communication connection with the control device;
the second turning roller is fixedly connected to the rack and is positioned behind the angle floating mechanism;
the second detection device is in communication connection with the control device and is used for detecting whether the adhesive tape entering the second turning roller deviates from a preset position;
and the third detection device is in communication connection with the control device and is used for detecting the speed of the adhesive tape entering the second direction-changing roller.
Further, the adhesive tape cutting device comprises
The first supporting seat is fixedly connected to the rack;
the cutting support plate is fixedly connected to the first support seat;
the first movable plate is connected to the first supporting seat in a vertically sliding manner;
the second cutter floating mechanism comprises a second cutter and a floating assembly; the floating assembly is fixedly connected to the first movable plate; the second cutter is fixedly connected to the floating assembly, and the cutting edge of the second cutter is vertically arranged downwards along the longitudinal direction and is positioned above the cutting support plate;
the eighth driving device is fixedly connected to the first supporting seat, is in communication connection with the control device, and has an output end connected to the first movable plate to drive the first movable plate to move up and down;
and a rubber belt conveying channel is arranged between the cutting support plate and the second cutter floating mechanism and transversely penetrates through the first movable plate and the first support seat.
Further, the release paper stripping device comprises a glue stripping mechanism and a roller adjusting mechanism;
the glue stripping mechanism comprises a second supporting seat, a ninth driving device, a stripping plate, a first adjusting roller, a tenth driving device, a fifth roller and a sixth roller;
the second supporting seat is connected to the rack in a transverse sliding mode;
the ninth driving device is fixedly connected to the rack, is in communication connection with the control device, and drives the second supporting seat to slide along the transverse direction;
the stripping plate is horizontally and fixedly connected to the second supporting seat;
the first adjusting roller slides along the transverse direction and is vertically connected to the second supporting seat and positioned below the stripping plate;
the tenth driving device is fixedly connected to the second supporting seat, is in communication connection with the control device, and drives the first adjusting roller to slide along the transverse direction;
the fifth roller is vertically connected to the second supporting seat and is positioned below the first adjusting roller;
the sixth roller is vertically connected to the second supporting seat and is positioned right below the fifth roller;
the roller adjusting mechanism comprises a third supporting seat, a second adjusting roller and an eleventh driving device;
the third supporting seat is fixedly connected to the rack and is positioned below the glue stripping mechanism;
the second adjusting roller is connected to the third supporting seat in a transverse sliding mode and is parallel to the sixth roller;
and the eleventh driving device is fixedly connected to the third supporting seat, is in communication connection with the control device, and drives the second adjusting roller to slide along the transverse direction.
Further, the adhesive tape pitch changing device comprises
The upper transfer mechanism comprises an upper variable-pitch module, a twelfth driving device, a thirteenth driving device and a fourth supporting seat; the fourth supporting seat is connected to the rack in a vertically sliding mode and is positioned above the release paper stripping device; the twelfth driving device is fixedly connected to the rack, is in communication connection with the control device, and drives the fourth supporting seat to slide up and down; the upward distance changing module comprises a first distance adjusting component, an upper supporting seat and a plurality of first suckers; the plurality of first suction discs are connected to the first spacing adjusting assembly and are arranged downwards in parallel; the first spacing adjustment assembly is also connected to the upper support seat; the upper supporting seat is connected to the fourth supporting seat in a transverse sliding manner; the thirteenth driving device is fixedly connected to the fourth supporting seat, is in communication connection with the control device, and drives the upper supporting seat to slide along the transverse direction;
the downward moving and carrying mechanism comprises a downward distance changing module, a fourteenth driving device and a fifth supporting seat; the fifth supporting seat is connected to the rack; the lower variable-pitch module comprises a second pitch adjusting assembly, a lower supporting seat and a plurality of trays; the lower supporting seat is connected to the fifth supporting seat in a transverse sliding mode; the number of the trays is equal to that of the first suckers, and the trays are connected to the second distance adjusting assembly, arranged upward in parallel and parallel to the trays; the second distance adjusting assembly is also connected to the lower supporting seat; the fourteenth driving device is fixedly connected to the fifth supporting seat, is in communication connection with the control device, and drives the lower supporting seat to slide along the transverse direction;
and the fourth detection device is in communication connection with the control device, is fixedly connected with the upper supporting seat, is arranged downwards and is used for detecting the material changing and glue receiving port.
Further, also includes
The fifteenth driving device is in communication connection with the control device and is fixedly connected with the lower supporting seat;
the push plate is fixedly connected to the output end of the fifteenth driving device and faces the first distance adjusting assembly and the second distance adjusting assembly;
the first spacing adjustment assembly comprises
The first slide rail mounting seat is longitudinally provided with a first through hole and is fixedly connected to the bottom surface of the upper supporting seat;
the number of the first slide rails is equal to that of the first suckers, and the first slide rails are fixedly connected to the bottom surface of the first slide rail mounting seat in parallel and arranged along the transverse direction;
the second sliding rail mounting seat is fixedly connected to the bottom surface of the upper supporting seat and is arranged at an interval with the first sliding rail mounting seat;
the second slide rails are fixedly connected to the bottom surfaces of the second slide rail mounting seats in parallel and are parallel to the first slide rails, and the bottom surfaces of the second slide rails are flush with the bottom surfaces of the first slide rails;
the first distance adjusting plate is provided with a plurality of first adjusting grooves, and the number of the first adjusting grooves is equal to that of the first suckers;
the number of the first bolts is equal to that of the first suckers; each first bolt is externally embedded with at least one first bearing, after the first bolts correspondingly penetrate through the first adjusting grooves one by one, the first bolts are correspondingly connected with the first suction disc through threads, and the outer ring of each first bearing is embedded in the corresponding first adjusting groove;
the first push rod movably penetrates through the first through hole, the rear end of the first push rod is fixedly connected with the first spacing adjusting plate, and the front end of the first push rod protrudes out of the front end face of the first slide rail mounting seat;
the first guide rod is fixedly connected between the first slide rail mounting seat and the second slide rail mounting seat and is arranged along the longitudinal direction;
the inner ring of the first linear bearing is sleeved on the first guide rod, and the outer ring of the first linear bearing is nested in the first spacing adjusting plate;
the first return spring is sleeved on the first guide rod, the front end of the first return spring abuts against the first spacing adjusting plate, and the rear end of the first return spring abuts against the second slide rail mounting seat;
the second distance adjusting assembly comprises
The third slide rail mounting seat is longitudinally provided with a second through hole and is fixedly connected to the top surface of the lower supporting seat;
the third slide rails are equal to the trays in number, are fixedly connected to the top surfaces of the third slide rail mounting seats in parallel and are arranged along the transverse direction;
the fourth slide rail mounting seat is fixedly connected to the top surface of the lower supporting seat and is arranged at an interval with the third slide rail mounting seat;
the number of the fourth slide rails is equal to that of the trays, the fourth slide rails are fixedly connected to the top surfaces of the fourth slide rail mounting seats in parallel and are parallel to the third slide rails, and the top surfaces of the fourth slide rails and the third slide rails are flush;
the second distance adjusting plate is provided with a plurality of second adjusting grooves, and the number of the second adjusting grooves is equal to that of the trays;
the number of the second bolts is equal to that of the trays; each second bolt is externally embedded with at least one second bearing, after the second bolts correspondingly penetrate through the second adjusting grooves one by one, the second bolts are correspondingly connected with one tray through threads, and the outer ring of each second bearing is embedded in the second adjusting groove;
the second push rod movably penetrates through the second through hole, the rear end of the second push rod is fixedly connected to the second distance adjusting plate, and the front end of the second push rod protrudes out of the front end face of the third slide rail mounting seat;
the second guide rod is fixedly connected between the third slide rail mounting seat and the fourth slide rail mounting seat and is arranged along the longitudinal direction;
the inner ring of the second linear bearing is sleeved on the second guide rod, and the outer ring of the second linear bearing is nested in the second distance adjusting plate;
and the second return spring is sleeved on the second guide rod, the front end of the second return spring abuts against the second spacing adjusting plate, and the rear end of the second return spring abuts against the fourth slide rail mounting seat.
The sixteenth driving device is fixedly connected to the rack and is in communication connection with the control device;
the fifth supporting seat is connected to the rack in a vertically sliding manner;
the output end of the sixteenth driving device is also connected to the fifth supporting seat and drives the fifth supporting seat to slide up and down;
the rubberizing device comprises
The X-axis moving module is in communication connection with the control device, is fixedly connected with the rack and is arranged along the transverse direction;
the Y-axis moving module is in communication connection with the control device, is connected with the X-axis moving module and is arranged along the longitudinal direction;
the Z-axis moving module is in communication connection with the control device, is connected with the Y-axis moving module and is vertically arranged;
the adhesive sticking mechanism comprises a sixth supporting seat, a third spacing adjusting assembly and a plurality of second suckers; the number of the second suckers is equal to that of the first suckers; the sixth supporting seat is fixedly connected to the Z-axis moving module; the third distance adjusting assembly is connected to the sixth supporting seat; the plurality of second suckers are connected to the third distance adjusting assembly and are arranged downwards;
the third distance adjusting assembly comprises
The driving motor is fixedly connected to the sixth supporting seat and is in communication connection with the control device;
two synchronous belt wheels are provided, wherein one synchronous belt wheel is fixedly sleeved on an output shaft of the driving motor; the other synchronous belt wheel is rotationally connected to the sixth supporting seat;
the synchronous belt is sleeved on the two synchronous belt wheels;
two first fixed seats are provided; one of the first fixed seats is fixedly connected with one side of the synchronous belt, the other fixed seat is fixedly connected with the other side of the synchronous belt, and the two first fixed seats are symmetrically and slidably connected to the sixth supporting seat;
two second fixed seats are provided, wherein one second fixed seat is fixedly connected with one side of the synchronous belt, the other second fixed seat is fixedly connected with the other side of the synchronous belt, and the two second fixed seats are symmetrically arranged; the two second fixed seats are connected with the sixth supporting seat in a sliding way,
the number of the second suckers is four, the four second suckers correspond to the two second fixed seats one by one and are fixedly connected with the two first fixed seats, and the four second suckers are arranged in parallel and symmetrically;
the third distance adjusting assembly further comprises
The seventeenth driving devices are four and are fixedly connected to the two first fixing seats and the two second fixing seats in a one-to-one correspondence manner; each seventeenth driving device is also in communication connection with the control device;
four third fixing seats are arranged, are connected with the two first fixing seats and the two second fixing seats in a one-to-one correspondence up-down sliding mode, are symmetrically arranged, and are connected with the two first fixing seats;
the output ends of the seventeenth driving device are fixedly connected to the third fixing seat in a one-to-one correspondence manner;
from type paper material collecting device includes
The eighteenth driving device is in communication connection with the control device and is fixedly connected with the rack;
the outer surface of the shaft sleeve is provided with two grooves along the axial direction, and the two grooves are symmetrically arranged along the radial direction; the shaft sleeve is connected to the output end of the eighteenth driving device, the axis of the shaft sleeve is longitudinally arranged, and the shaft sleeve is driven by the eighteenth driving device to rotate;
the clamping piece is provided with two elastic clamping edges, and the two elastic clamping edges are clamped in the grooves in a one-to-one correspondence mode.
The utility model has the advantages that: the utility model discloses a multi-electric-core automatic rubberizing system which comprises a rack, a control device, a material unreeling device, a pressing and cutting device, a rubber belt adjusting device, a rubber belt tensioning device, an angle adjusting device, a rubber belt cutting device, a release paper stripping device, a rubber belt spacing changing device, a rubberizing device and a release paper receiving device, wherein the rack is provided with a plurality of control devices; the adhesive tape is installed on the unwinding device, and after the unwinding device is pulled out, the adhesive tape sequentially passes through the pressing and cutting device, the adhesive tape adjusting device, the adhesive tape tensioning device, the angle adjusting device, the adhesive tape cutting device, the release paper peeling device, the adhesive tape spacing changing device, the adhesive tape pasting device and the release paper receiving device. When changing the coil stock, store a certain amount of sticky tape through sticky tape adjusting device to carry out the rubberizing when supplying to change the coil stock, guarantee production continuity, and cut off the sticky tape through compressing tightly cutting device, compress tightly, after changing new coil stock, paste the tip of new and old sticky tape together, realize changing the coil stock.
[ description of the drawings ]
The utility model will be further described with reference to the following examples with reference to the accompanying drawings.
Fig. 1 is a front view of a multi-cell automatic taping system with a hidden housing according to the present invention.
Fig. 2 is a schematic structural diagram of the unwinding device according to the present invention.
Fig. 3 is a schematic structural diagram of the pressing and cutting device of the present invention.
Fig. 4 is a schematic structural view of the tape adjusting apparatus according to the present invention.
Fig. 5 is a schematic structural view of the adhesive tape tensioner according to the present invention.
Fig. 6 is a schematic structural view of the angle adjusting apparatus according to the present invention.
FIG. 7 is a schematic view of the adhesive tape cutting apparatus according to the present invention.
Fig. 8 is an exploded view of a second tool floating mechanism according to the present invention.
Fig. 9 is a schematic structural view of a release paper peeling apparatus according to the present invention.
FIG. 10 is a schematic structural view of the device for changing the pitch of the rubber strip according to the present invention.
Fig. 11 is a schematic structural diagram of an up-pitch module according to the present invention.
Fig. 12 is a schematic structural view of the adhesive applying device according to the present invention.
Fig. 13 is a schematic structural view of the taping mechanism of the present invention.
Fig. 14 is a schematic structural view of the release paper receiving device of the present invention.
Fig. 15 is a schematic structural diagram of an embodiment of the coil discharging tool of the present invention.
Figure 16 is a cross-sectional view of the coil discharge tooling of the present invention.
FIG. 17 is a schematic view of the variable spacing of the first suction pad according to the present invention.
Fig. 18 is a perspective view of a multi-cell automatic taping system according to the present invention.
Fig. 19 is a first perspective view of the multi-cell automatic adhesive system according to the present invention with the housing hidden.
Fig. 20 is a second perspective view of the multiple-die automatic adhesive system according to the present invention with the housing hidden.
Fig. 21 is a perspective view three of the multi-cell automatic adhesive tape system of the present invention with the housing hidden.
Description of reference numerals:
the automatic feeding device comprises a unwinding device 1, a first mounting plate 11, a second mounting plate 12, a first driving device 13, a unwinding shaft 14, a coupler 141, a bearing seat 142, a belt transmission mechanism 143, a first limiting clamping piece 15, a screw 151, a second driving device 16, a first detection device 17, an adjusting slide block 171, a fixed block 172, a strip-shaped through hole 1721, a mounting block 173, a first turning roller 18, a guide rail 19 and a slide block 110;
the cutting device comprises a pressing cutting device 2, a first pressing plate 21, a first button 211, a second button 212, a second pressing plate 22, a third driving device 23, a T-shaped plate 231, a first cutter mounting seat 24, a sliding rail 241, a sliding block 242, a first support 243, a ball plunger 2431, a positioning strip 244, a cutter avoiding opening 245, a first cutter 25, a stepped bolt 251, a second support 252, a third pressing plate 26, a fourth pressing plate 27, a fourth driving device 28, a first connecting plate 281, a guide connecting rod 282 and a handle 29;
the adhesive tape adjusting device 3, the roller fixing seat 31, the fifth driving device 32, the first roller 33, the second roller 34, the third direction changing roller 35, the photoelectric sensor 36 and the sheet metal piece 37;
the tape tensioning device 4, a sixth driving device 41, a third roller 42, a movable support 43, a fourth roller 44, a seventh driving device 45, a third support 46, a fourth support 47, a guide shaft 48 and a linear bearing 49;
the angle adjusting device 5, the angle floating mechanism 51, the second direction-changing roller 52, the second detecting device 53, the third detecting device 54, the sliding plate 55, the fifth support 56 and the spring 57;
the adhesive tape cutting device 6, the first support seat 61, the cutting support plate 62, the first movable plate 63, the accommodating groove 631, the second cutter floating mechanism 64, the second cutter 641, the seventh through hole 6411, the floating assembly 642, the first clamping plate 6421, the second screw hole 64211, the third screw hole 64212, the first cutter accommodating groove 64213, the second clamping plate 6422, the third through hole 64221, the second groove 64222, the fourth through hole 64223, the fifth through hole 64224, the bolt a6423, the bolt B6424, the spring a6425, the floating pressing plate 6426, the bump 64261, the spring accommodating groove 64262, the sixth through hole 64263, the fixing plate a6427, the first L-shaped groove 64271, the first through hole 64272, the bolt C6428, the bolt D6429, the eighth driving device 65, the eighth motor 651, the cam 652, the cam follower 653, the adhesive tape conveying channel 66, the spring B67, and the fifth detecting device 68;
a release paper stripping device 7, a stripping mechanism 71, a second supporting seat 711, a ninth driving device 712, a ninth motor 7121, a belt wheel 7122, a synchronous belt 7123, a ball screw nut pair 7124, a stripping plate 713, a first adjusting roller 714, a tenth driving device 715, a fifth roller 716, a sixth roller 717, a roller adjusting mechanism 72, a third supporting seat 721, a second adjusting roller 722 and an eleventh driving device 723,
the adhesive tape variable-spacing device 8, the upper loading mechanism 81, the upper variable-spacing module 811, the first spacing adjustment assembly 8111, the first slide rail mounting seat 81111, the first through hole 811111, the first slide rail 81112, the second slide rail mounting seat 81113, the second slide rail 81114, the first spacing adjustment plate 81115, the first adjustment groove 811151, the first bolt 81116, the first bearing 811161, the first push rod 81117, the first guide rod 81118, the first linear bearing 81119, the first return spring 811110, the upper support seat 8112, the first suction cup 8113, the side baffle 8114, the twelfth driving device 812, the thirteenth driving device 813, the thirteenth motor 8131, the ball screw nut pair 8132, the fourth 814, the lower loading mechanism 82, the lower variable-spacing module 821, the third spacing adjustment assembly 8211, the lower support seat 8212, the tray 8213, the fourteenth driving device 822, the fifth support seat 823, the fourth detection device 83, the fifteenth driving device 84, the push plate 85, and the sixteenth driving device 86;
the gluing device 9, the X-axis moving module 91, the Y-axis moving module 92, the Z-axis moving module 93, the gluing mechanism 94, a sixth supporting seat 941, a third distance adjusting assembly 942, a driving motor 9421, a synchronous pulley 9422, a synchronous belt 9423, a first fixed seat 9424, a second fixed seat 9425, a seventeenth driving device 9426, a third fixed seat 9427 and a second suction cup 943;
a release paper receiving device 10, an eighteenth driving device 101, a shaft sleeve 102, a groove 1021, a clamping piece 103, an elastic clamping edge 1031,
a frame 20 avoiding a window 201;
a control device 30;
a production line 40;
a battery cell 50;
an adhesive tape 60;
a coil material tooling 200;
a forklift 300;
tape 400.
[ detailed description ] embodiments
In the description of the present invention, it is to be understood that the description indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The general concept of the utility model is as follows:
(1) when changing the coil stock, store a certain amount of sticky tape through sticky tape adjusting device 3 to carry out the rubberizing when supplying to change the coil stock, guarantee the production continuity, and cut off the sticky tape through compressing tightly cutting device 2 and compress tightly, change new coil stock after, paste the tip of new and old sticky tape together, realize changing the coil stock.
(2) Adhesive tape becomes interval device 8 and is provided with the first sucking disc 8113 of a plurality of, and rubberizing device 9 is provided with a plurality of second sucking disc 943 to make and to carry out the rubberizing to a plurality of electric core products simultaneously, further improve production efficiency.
(3) The third distance adjusting assembly 942 on the rubberizing device 9 is used for adjusting the distance between the second suckers 943, so that the distance between the adhesive tapes on the second suckers 943 can be adjusted to meet the requirements of different rubberizing distances, and the application range is wider.
Please refer to fig. 1 to 21.
The multi-cell automatic adhesive tape pasting system 100 of the present invention comprises
A frame 20;
the control device 30 is configured to control each electrical component to operate according to a predetermined program to achieve automatic tape pasting, and in a specific embodiment, a PLC may be adopted, for example, the types of the PLC are: 6ES7515-2AM01-0AB 0;
the unwinding device 1 is connected to the rack 20 and is in communication connection with the control device 30; the coil unwinding device 1 is used for placing adhesive tape raw materials and driving the adhesive tape coil to rotate so as to feed materials in subsequent processes;
the pressing and cutting device 2 is connected to the rack 20 and is in communication connection with the control device 30; the pressing and cutting device 2 is used for pressing and cutting the adhesive tape when changing the coil stock, so that the used reel can be taken out from the coil unwinding device 1. Mesh of the compression tape: firstly, the adhesive tape is convenient to cut; secondly, the tail end of the working adhesive tape is pressed, so that the working adhesive tape can be conveniently stuck to the adhesive tape of a new coil after the coil is replaced; pressing the tail end of the working adhesive tape to prevent the tail end from loosening, so that the working adhesive tape is loosened and the adhesive tape sticking process is affected;
the adhesive tape adjusting device 3 is connected to the rack 20 and is in communication connection with the control device 30; the automatic adhesive tape feeding device is used for storing a certain amount of adhesive tapes and adjusting the adhesive tapes stored on the adhesive tapes to supply materials for the following adhesive tape sticking process so as to be used for continuously sticking adhesive tapes when roll materials are changed, so that the machine does not need to be stopped for changing materials, and the production continuity is ensured; the length of the stored adhesive tape is only required to ensure that the time for adhering the adhesive tape to the adhesive tape is longer than the time for changing the coil stock, and the length can be preset in advance. For example, trial production, that is, debugging before mass production, can be performed, a storage length is estimated, trial production is performed, and roll change is performed, if the storage length is not enough, the length of the adhesive tape stored on the adhesive tape adjusting device can be increased, and the storage length of the adhesive tape is adjusted to a sufficient length, so that the production continuity can be ensured in the period of roll change without stopping the production. And the storage length of the adhesive tape can be adjusted to a better value according to the production speed. In other embodiments, the roll changing operation can be directly performed, the time is measured, the length of the adhesive tape to be stored is calculated according to the production speed, and finally trial production is performed, fine adjustment is performed, and the length of the adhesive tape to be stored is adjusted to a proper amount.
A tape tensioning device 4 connected to the frame 20 and communicatively connected to the control device 30; the rubber belt tension device is used for tensioning a rubber belt, so that the rubber paper can be kept in a tension state between the cutting process and the rubber stripping process, and the rubber belt is prevented from being loosened and collapsed to cause the position of the rubber belt to deviate.
The angle adjusting device 5 is connected to the frame 20 and is in communication connection with the control device 30; the adhesive tape cutting device is used for adjusting the angle of the adhesive tape and righting the adhesive tape entering the adhesive tape cutting device 6 at the rear, so that the edge cutting of the adhesive tape is a longitudinal straight line instead of a bevel edge when the subsequent adhesive tape is cut.
The adhesive tape cutting device 6 is connected to the rack 20 and is in communication connection with the control device 30; the cutting device is used for cutting the adhesive tape on the adhesive tape into a preset width, and meanwhile, the release paper of the adhesive tape is not cut off; the width of the adhesive tape of the coil stock is equal to the preset length of the adhesive tape attached to the battery core, and the preset length can be preset.
The release paper stripping device 7 is connected to the rack 20 and is in communication connection with the control device 30; the adhesive tape and the release paper are peeled off, namely the release paper is torn from the adhesive tape, and the adhesive tape and the release paper are automatically separated.
The rubber strip distance changing device 8 is connected to the rack 20 and is in communication connection with the control device 30; used for sucking the cut adhesive tape away from the release paper and separating the adjacent adhesive tapes. This is because the adhesive tape has viscidity, though adjacent adhesive tape has been cut off on the adhesive tape cutting device, but because the viscidity of adhesive tape, can lead to adjacent adhesive tape still have the place of adhesion, consequently set up the adhesive tape becomes the interval device, opens each adhesive tape, avoids gluing.
The rubberizing device 9 is connected to the rack 20 and is in communication connection with the control device 30; the adhesive tape suction device is used for sucking away the adhesive tape on the adhesive tape distance changing device and pasting the adhesive tape.
The release paper receiving device 10 is connected to the rack 20 and is in communication connection with the control device 30; the method is used for rolling up and recycling the release paper after the adhesive tape is stripped.
Wherein, the use state is as follows: the adhesive tape is installed on the unwinding device 1, and is pulled out of the unwinding device 1, and then sequentially passes through the pressing and cutting device 2, the adhesive tape adjusting device 3, the adhesive tape tensioning device 4, the angle adjusting device 5, the adhesive tape cutting device 6, the release paper peeling device 7, the adhesive tape spacing changing device 8, the rubberizing device 9 and the release paper receiving device 10.
The coil discharging device 1 is adopted to drive coil discharging, the adhesive tape passes through the pressing and cutting device 2, and the pressing and cutting device 2 works only when the coil is changed; the adhesive tape passes through the adhesive tape adjusting device 3, and then the adhesive tape is tensioned through the adhesive tape tensioning device 4, so that the adhesive paper is kept in a tensioned state from cutting to adhesive stripping; then the adhesive tape is subjected to angle adjustment by an angle adjusting device 5, so that the angle of the adhesive tape entering a rear adhesive tape cutting device 6 is adjusted, then the adhesive tape is cut by the adhesive tape cutting device 6, at the moment, the adhesive tape is cut off, the release paper is kept continuously, the width of each adhesive tape is ensured to be consistent, the adhesive tape is changed into the adhesive tape from a coil stock, a release paper stripping device 7 is matched with an adhesive tape spacing-changing device 8 to strip the adhesive tape from the coil stock, and then the adhesive tape spacing-changing device 8 separates the adjacent adhesive tapes from each other through spacing change; on one hand, the distance between the rubber strips is adjusted to the rubber sticking distance required by a preset product through the rubber sticking device 9, a plurality of groups of rubber strips are carried by the rubber sticking chamber device once, so that a plurality of groups of products are simultaneously glued, and finally the products are transferred to a line body to finish the rubber sticking action; on the other hand, through rolling up the recovery from type paper that type paper material collecting device 10 peeled off the adhesive tape, also avoid these to twine on spare part from type paper, cause the interference to the operation of spare part, influence the quality of rubberizing.
When changing the coil stock, adopting a coil stock feeding device to manually convey a new coil stock, stopping the coil stock releasing device 1, and adjusting the adhesive tape stored on the adhesive tape adjusting device 3 by the adhesive tape adjusting device to feed the adhesive tape for subsequent rubberizing; and compress tightly cutting device 2 and open work this moment, will be not enough coil stock adhesive tape and decide to push down the end of work sticky tape, the artifical not enough coil stock that takes off, pack into new coil stock in unwinding device 1, then draw the tip of new coil stock adhesive tape to compressing tightly cutting device 2 department, bond with the terminal incision of work sticky tape with the transparent adhesive tape, accomplish the action of changing stock not shutting down. Finally, the unwinding device 1 is restarted to reset the tape adjusting device 3.
The coil unwinding device 1 comprises
The first mounting plate 11 is fixedly connected to the frame 20, and in an embodiment, the first mounting plate may be fixedly connected by welding or bolts.
The second mounting plate 12 is connected to the first mounting plate 11 in a sliding mode along the longitudinal direction; in a specific embodiment, a guide rail 19 is laid on the first mounting plate 11 along the longitudinal direction, a sliding block 110 is fixed on the bottom surface of the second mounting plate 12, and the sliding block 110 is slidably connected with the guide rail 19, so that the sliding connection is realized; of course, in other embodiments, other sliding structures may be used for the connection, such as a slider and runner structure, and a rail wheel and rail structure.
A first driving device 13, communicatively connected to the control device 30 and connected to the second mounting plate 12, in a specific embodiment, the first driving device 13 may be an existing deviation rectifying electric cylinder, and drives the second mounting plate 13 to slide along the longitudinal direction, and cooperate with the first detecting device 17, so as to adjust the longitudinal position of the coil on the discharging shaft 14;
a discharge shaft 14 rotatably connected to the second mounting plate 12 and having an axis perpendicular to a front end surface of the frame 20; in a specific embodiment, the discharging shaft 14 is connected to a coupling 141 at the rear, the coupling 141 is sleeved with a bearing, and the bearing seat 142 is mounted at the rear; the second driving device 16 includes a motor, and the motor is connected to the coupling 141 through a belt transmission mechanism 143, so that an output shaft of the motor rotates to drive the coupling 141 to rotate through the belt transmission mechanism 143, and further drive the discharging shaft 14 to rotate. In a specific embodiment, the surface of the discharging shaft 14 is uniformly distributed with raised lines, so that the friction between the winding drum of the winding material and the discharging shaft 14 is larger, and the slipping is less likely to occur.
The first limit clamping piece 15 is detachably connected to the front end of the discharging shaft 14; in a specific embodiment, the first limiting fastener 15 is a limiting ring and is locked by a screw 151. In a specific embodiment, the first limiting clamping piece 15 is also arranged at the rear end of the discharging shaft 14 and is locked by a bolt 151, and the coiled material is limited by the first limiting clamping pieces 15 at the front end and the rear end. When a coil stock is installed, a screw 151 at the front end is firstly loosened, then a first limiting clamping piece 15 at the front end is detached from a feeding shaft, then the coil stock is sleeved on the discharging shaft 14, finally the first limiting clamping piece 15 is sleeved on the front end of the discharging shaft 14 again, the screw 151 is locked, the outer diameter of the first limiting clamping piece 15 is larger than the inner diameter of a winding drum of the coil stock, therefore, the winding drum is limited by the front end face and the rear end face, the coil stock is limited, the coil stock is prevented from falling off from the discharging shaft 14, and meanwhile, the coil stock is prevented from slipping on the discharging shaft 14.
The second driving device 16 is in communication connection with the control device 30, is fixedly connected to the second mounting plate 12, and has an output end connected to the discharging shaft 14 to drive the discharging shaft 14 to rotate; in a specific embodiment, the second driving device 16 is a motor, which drives the discharging shaft 14 to rotate through a belt transmission.
The first detection device 17 is used for detecting the position of the adhesive tape and is in communication connection with the control device 30; in a specific embodiment, the first detecting device 17 employs a groove-shaped photoelectric sensor, and the adhesive tape passes through the groove of the groove-shaped photoelectric sensor, so that the position of the adhesive tape can be detected, the position of the adhesive tape entering the rear pressing and cutting device 2 is horizontal, and the adhesive tape is arranged in a straight line along the transverse direction, thereby avoiding the inclination of the adhesive tape cut caused by the inclination. In a specific embodiment, the device further includes an adjusting slider 171, a fixing block 172 and a mounting block 173, the first detecting device 17 is fixed on the adjusting slider 171, and the mounting block 173 is fixed on the frame 20; the fixed block 172 is provided with a sliding groove 1721 along the longitudinal direction, and the adjusting slider 171 is slidably connected to the sliding groove 1721, so that the longitudinal position of the first detecting device 17 is adjusted by the adjusting slider 171; the side of the fixing block 172 is further provided with a bar-shaped through hole 1721, the side of the mounting block 173 is provided with a screw hole (not shown), a bolt (not shown) passes through the bar-shaped through hole 1721 and then is locked into the screw hole (not shown), and the bar-shaped through hole 1721 enables the longitudinal position of the fixing block 172 to be adjusted, so that the longitudinal position of the first detection device 17 can be adjusted, and the position adjustment of the first detection device 17 in the front, back, left and right directions can be realized.
And a first direction-changing roller 18 connected to the second mounting plate 12 and arranged in parallel with the discharge shaft 14. The first direction-changing roller 18 is used for changing the direction of the coil stock, so that the adhesive tape drawn out by the discharging shaft 14 horizontally enters the pressing and cutting device 2, and the cutting opening of the adhesive tape is not prone to inclination when the coil stock is changed subsequently.
The pressing and cutting device 2 comprises
The first pressing plate 21 is fixedly connected to the frame 20, can be fixed by bolts or welding and the like, and is horizontally arranged;
the second pressing plate 22 and the first pressing plate 21 are arranged in an up-down opposite mode; in a specific implementation, as shown in the embodiment shown in fig. 3, the first pressing plate 21 may be located below the second pressing plate 22, but may also be located above the second pressing plate 22 in other embodiments, where the piston rod of the third driving device 23 is arranged vertically upward, and the third driving device 23 is located below the second pressing plate 22; the adhesive tape passes between the first pressing plate 21 and the second pressing plate 22;
the third driving device 23 is communicatively connected to the control device 30, and an output end of the third driving device is connected to the second pressing plate 22 and drives the second pressing plate 22 to move up and down; in a specific embodiment, the third driving device 23 employs an air cylinder; the number of the third driving devices 23 is two, the number of the second pressing plates 22 is also two, the second pressing plates 22 are fixedly connected to piston rods of the third driving devices 23 in a one-to-one correspondence manner, and the piston rods are arranged vertically downwards; the two third driving devices 23 are symmetrically and fixedly connected to a T-shaped plate 231, and the T-shaped plate 231 is fixedly connected to the frame 20; of course, in other embodiments, other numbers of the first driving device 23 and the second pressing plate 22 can be used.
A first knife mounting seat 24, which is connected to the frame 20 in a longitudinally sliding manner and is located behind the first pressing plate 21, in a preferred embodiment, the first knife mounting seat 24 and the first pressing plate 21 are equal in height, so that the adhesive tape can be ensured to be horizontal on the first pressing plate and the first knife mounting seat 24; in a specific embodiment, a slide rail 241 is longitudinally fixed at the bottom of the first tool mounting seat 24, the slide rail 241 is slidably connected to a slide block 242, the slide block 242 is fixed to a first support 243, the frame 20 is longitudinally provided with an avoidance window 201 for avoiding the first tool mounting seat 24, and the first support 243 is fixedly connected to the frame 20, is located in the avoidance window 201, and is located between the first pressing plate 21 and the third pressing plate 26, so as to achieve the sliding connection of the first tool mounting seat 24.
A first cutter 25 rotatably connected to the first cutter mount 24 with a rotation axis arranged in a lateral direction, and having a blade facing the first cutter mount 24, i.e., facing downward, when the first cutter 25 is rotated to be horizontal; in an embodiment, the first cutter 25 is provided with a transverse through hole (not shown), a step bolt 251 is used to pass through the transverse through hole (not shown) and lock on the second support 252, the step bolt 251 and the transverse through hole (not shown) adopt clearance fit, and the first cutter 25 rotates around the step bolt 251; alternatively, in other embodiments, the first tool 25 may be fixed by a bearing sleeved on the rotating shaft, so as to realize a rotating function.
A third pressing plate 26 fixedly connected to the frame 20, horizontally arranged, and located behind the first tool mounting seat 4;
a fourth pressing plate 27 arranged horizontally and opposite to the third pressing plate 26;
and the fourth driving device 28 is in communication connection with the control device 30, and the output end of the fourth driving device is fixedly connected to the fourth pressing plate 27 and drives the fourth pressing plate 27 to move up and down. In a specific embodiment, the fourth driving device 28 employs an air cylinder, a piston rod of the air cylinder is arranged vertically and downwardly, a first connecting plate 281 is fixed at an end of the piston rod, two ends of the first connecting plate 281 are provided with guide links 282 upwardly, the guide links 282 can penetrate through the third pressing plate 26 in an up-and-down motion manner, and above the third pressing plate 26, the fourth pressing plate 27 is fixedly connected to the two guide links, so that the piston rod of the fourth driving device 28 extends downwardly to drive the first connecting plate 281 and the guide links 282 to move downwardly, and further drive the fourth pressing plate 27 to move downwardly, thereby pressing the adhesive tape on the third pressing plate 26.
In a specific embodiment, the first tool mounting seat 24 is further provided with a positioning strip 244 along the transverse direction, a front end surface of the positioning strip 244 is a vertical positioning surface for positioning the adhesive tape when cutting the adhesive tape, and a side edge of the adhesive tape is aligned with the front end surface of the positioning strip, so that the adhesive tape can be conveniently cut when changing a coil stock. In a specific implementation, the positioning strip 244 may be one, two or another number, and is arranged in a straight line and transversely, and the front end faces are aligned; if two or more than two, a cutter avoiding opening 245 needs to be reserved for the first cutter 25 to cut the adhesive tape.
In a specific embodiment, a first button 211 and a second button 212 may be provided, and both buttons may be fixed to the frame 20, the first pressing plate 21, the third pressing plate 26, and the like, and in the embodiment shown in the drawings, are fixed to the front end surface of the first pressing plate 21. The first button 211 and the second button 212 are electrically connected to the control device 30, respectively, and the operation principle of the first button 211 and the second button 212 is as follows: the first button 211 is used for sending a signal to the control device 30 to control the third driving device 23 to drive the second pressing plate 22 to press the adhesive tape or reset to release the adhesive tape, and the second button 212 is used for sending a signal to the control device 30 to control the fourth driving device 28 to drive the fourth pressing plate 27 to press the adhesive tape or release the adhesive tape; the control mode is as follows: in a default state, the third driving device 23 and the fourth driving device 28 respectively control the second pressing plate 22 and the fourth pressing plate 27 to be in an open state, that is, the adhesive tape is not pressed; when the first button 21 is pressed, the control device 30 controls the third driving device 23 to operate, the second pressing plate 22 is driven to press the adhesive tape, and when the first button 22 is pressed, the control device 30 controls the third driving device 23 to drive the second pressing plate to reset to release the adhesive tape, similarly, the second button 212 is also the same.
When the working coil stock is used up and needs to be replaced, the first cutter mounting seat 24 is pulled out to be arranged side by side with the first pressing plate 21 and the third pressing plate 26, the first button 211 and the second button 212 are pressed, the control device 30 receives electric signals fed back by the first button 211 and the second button 212, then the control device 30 controls the third driving device 23 and the fourth driving device 28 to work, wherein piston rods of the third driving device 23 and the fourth driving device 28 both extend downwards so as to drive the second pressing plate 22 and the fourth pressing plate 27 to press the adhesive tape, then the first cutter 25 is manually rotated downwards to cut the adhesive tape, then the first cutter 25 is reset, then the first button 211 is pressed again, the control device 30 controls the third driving device 23 to drive the second pressing plate 22 to reset and open, a used reel and the rest of the adhesive tape are taken down from the adhesive tape unwinding device 1, then a new coil stock is replaced on the unwinding device 1, the end part of the adhesive tape of the new coil stock is pulled to the first direction changing roller 18 anticlockwise, then the adhesive tape horizontally enters between the second pressing plate 22 and the first pressing plate 21 and is aligned with the tail end of the working adhesive tape and is stuck by two interfaces of the transparent adhesive tape, finally the second button 212 is pressed, the control device 30 controls the fourth driving device 28 to drive the fourth pressing plate 27 to reset and release the tail end of the previous coil of adhesive tape, and finally the first cutter mounting seat 24 is pushed backwards, reset and replaced by the coil stock.
Of course, in other embodiments, the buttons and the number of buttons may be set in other manners.
In a specific embodiment, the bottom of the first tool mounting seat 24 is further provided with a handle 29 for facilitating the pushing and pulling of the first tool mounting seat 24 for sliding back and forth.
In a specific embodiment, the upper plane of the first support 243 is locked with the ball plunger 2431, and the ball plunger 2431 is pressed against the first tool mounting seat 24 by a spherical surface for cutting and unloading the first tool 25.
The adhesive tape adjusting device 3 comprises
The roller fixing seat 31 is connected to the rack 20 in a vertically sliding manner;
a fifth driving device 32, communicatively connected to the control device 30, and fixedly connected to the frame 20, and an output end of the fifth driving device is connected to the roller fixing seat 31, and drives the roller fixing seat 31 to slide up and down;
at least one first roller 33 is fixedly connected to the roller fixing seat 31, and the axis of the first roller is arranged along the longitudinal direction;
at least two second rollers 34 are fixedly connected to the frame 20.
In a specific embodiment, the fifth driving device 32 adopts a motor, and drives the roller fixing seat 31 to slide up and down through belt transmission; a third direction-changing roller 35 is arranged behind the pressing and cutting device 2, the third direction-changing roller 35 is fixed on the frame, and the bottom end is tangent with the adhesive tape horizontally, which is used for pressing the adhesive tape from the third pressing plate 26 and the fourth pressing plate 27 to keep horizontal, avoiding the adhesive tape from inclining upwards, this can reduce the stroke of the up-and-down movement of the fourth driving means 28, reducing the size in the up-and-down direction, because, if the third deforming roller 35 is not installed, the adhesive tape coming out of the third pressing plate 26 and the fourth pressing plate 27 is inclined when entering the second roller, this undoubtedly requires a larger vertical clearance space for the fourth compacting plate 27 to move upwards, loosening the adhesive tape, avoiding that during the production process and without changing the coil, the interference with the tape, which results in a greater vertical footprint of the pinch-cutting device 2, the provision of the third deforming roller 35 thus makes it possible to reduce the space in which the pinch-and-cut device 2 is arranged in the vertical direction.
In specific implementation, the number of the first roller 33 and the second roller 34 and the stroke of the roller fixing seat 31 sliding up and down can be preset according to the time required for replacing the coil stock, and only the adhesive tapes stored on the first roller 33 and the second roller 34 need to be ensured to be continuously produced and used when the coil stock is replaced sufficiently, so that the production continuity can be maintained, and the coil stock does not need to be replaced after shutdown.
In the specific implementation, after the adhesive tape comes out from between the third pressing plate 26 and the fourth pressing plate 27, the adhesive tape is wound to the second roller 34 from the lower part of the third deforming roller 35 clockwise, and then passes through the first roller and the second roller 34 alternately in sequence, so that the production and the use are continued when the adhesive tape with the preset length is stored on the first roller 33 and the second roller 34 for coil change. When the coil stock is replaced, when the working adhesive tape is cut off, when the second button 212 is pressed, the tail end of the adhesive tape is pressed by the third pressing plate 26 and the fourth pressing plate 27, the control device 30 also controls the fifth driving device 32 to work at the moment, the roller fixing seat 31 is driven to slide upwards through belt transmission, the stored adhesive tape is gradually discharged for continuous use in subsequent production, when the roller fixing seat 31 slides upwards to a preset position, the surface coil stock is replaced, the control device 30 controls the roller fixing seat 31 to slide downwards through belt transmission to reset, and the stored adhesive tape is restored to the preset length again. In the specific implementation, the position of the sheet metal piece 37 is sensed through four photoelectric sensors 36, the origin access point, the forward rotation limit and the reverse rotation limit of the motor motion are set, the four photoelectric sensors 36 are in communication connection with the control device 30 and are fixed on the rack 20, and the sheet metal piece 37 is fixed on the side surface of the roller fixing seat 31.
The adhesive tape tensioning device 4 comprises
A sixth driving device 41 fixedly connected to the frame 20 and communicatively connected to the control device 30; in a specific embodiment, the sixth driving device 41 employs a motor;
a third roller 42 connected to the output end of the sixth driving device 41, and the axis is arranged along the longitudinal direction, in a specific embodiment, the third roller 42 and the output shaft of the sixth driving device 41 are connected through a coupling; in a specific embodiment, the device further comprises a third seat 46, wherein the third roller 42 is mounted in the third seat 46, the third seat 46 is fixedly connected to the frame 20, and the sixth driving device 41 is located at the back of the frame 20;
a movable support 43;
at least one fourth roller 44 fixedly connected to the movable support 43 and arranged in an upward and downward opposite manner with respect to the third roller 42, and having an axis parallel to the axis of the third roller 42; in a specific embodiment, two of the fourth rollers 44 are arranged in a fan shape and symmetrically arranged with respect to the vertical center line of the third roller 42;
a seventh driving device 45 fixedly connected to the frame 20, communicatively connected to the control device 30, and having an output end connected to the movable support 43, for driving the movable support 43 to move up and down; in a specific embodiment, the seventh driving device 45 employs an air cylinder; the seventh driving device 45 is fixedly connected to a fourth support 47, a piston rod is arranged vertically upwards and penetrates through the fourth support 47 and the bottom of the movable support 43 to be fixed, the fourth support 47 is fixedly connected to the frame 20, a guide shaft 48 is further arranged at the bottom of the movable support 43, the guide shaft 48 is nested in an inner ring of a linear bearing 49 and penetrates through the fourth support 47, and the linear bearing 49 is fixed to the fourth support 47, so that the vertical movement direction of the movable support 43 is guided, and the movement precision is improved;
when the seventh driving device 45 drives the movable support 43 to move toward the third roller 42 to a predetermined position, each of the fourth rollers 44 is tangent to the third roller 42. After the adhesive tape is drawn out from the adhesive tape adjusting device 3, the adhesive tape passes through between each fourth roller 44 and each third roller 42, so that the seventh driving device 45 is controlled by the control device 30 to work, the movable support 43 is driven to move upwards to a preset position, and the fourth roller 44 and the third roller 42 are tangent, so that the adhesive tape is clamped;
the sixth driving device 41 is controlled by the control device 30 to operate, and the third roller 42 is driven to rotate, and the adhesive tape is conveyed backward, wherein the third roller 42 is a driving roller, and the fourth roller 44 is a driven roller. In a specific embodiment, the outer surfaces of the third roller 42 and the fourth roller 44 are further covered with an elastic surface layer, for example, polyurethane, which can increase the surface elasticity of the rollers, increase the friction force with the adhesive tape, prevent slipping, and tighten the adhesive tape clamp.
The angle adjusting device 5 comprises
An angle floating mechanism 51 connected to the frame 20 and communicatively connected to the control device 30; the angular float mechanism 51 is conventional, for example of the type: rectifying deviation of the titanium-macaque coiled material TH 30;
a second direction-changing roller 52 fixedly connected to the frame 20 and located behind the angle floating mechanism 51;
a second detecting device 53 communicatively connected to the control device 30 and configured to detect whether the adhesive tape entering the second direction-changing roller 52 deviates from a predetermined position; in a specific embodiment, the second detecting device 53 is a groove-type photo sensor; when the groove-shaped photoelectric sensor senses the angle deviation of the adhesive tape, the angle deviation is fed back to the control device 30, and the control device 30 controls the angle floating mechanism 51 to automatically correct the deviation. In a specific embodiment, the second detecting device 53 may be fixed to the first detecting device 17, so that the front, back, left, and right positions of the second detecting device 53 may be adjusted.
And a third detecting device 54, which is communicatively connected to the control device 30 and is used for detecting the speed of the adhesive tape entering the second direction-changing roller 52. In a specific embodiment, the third detecting device 54 employs an encoder; encoder and second turning roll 52 are tangent, and the sticky tape is located between the two to it is rotatory to drive the encoder by the sticky tape, and then detects the conveying speed of sticky tape, and feeds back to controlling means 30, thereby adjusts first drive arrangement 13, sixth drive arrangement 41's rotation rate by controlling means 30, with the speed of adjusting the feed, and then adjusts the conveying speed of sticky tape, and the rear adhesive tape cutting device 6 of being convenient for cuts the sticky tape to predetermined width.
In a specific embodiment, the third detecting device 54 is fixed on the sliding plate 55, the sliding plate 55 is connected to the fifth support 56 through a sliding block and a sliding rail assembly in a vertically sliding manner, a spring 57 is arranged at the bottom of the sliding plate 55, the top end of the spring 57 is fixed and abuts against the bottom end of the sliding plate 55, the bottom end of the spring 57 is fixed and abuts against the fifth support 56, and the spring 57 is in a compressed state, so that the third detecting device 54 is pushed upwards to ensure that the third detecting device 54 is tangent to the second direction-changing roller 52.
The adhesive tape cutting device 6 comprises
A first supporting seat 61 fixedly connected to the frame 20;
a cutting support plate 62 fixedly connected to the first support base 61;
a first movable plate 63 connected to the first support base 61 in a vertically sliding manner; in a specific embodiment, the first movable plate 63 and the first supporting seat 61 are connected by a sliding block and a sliding rail assembly, and the sliding rail assembly is vertically arranged, so that the first movable plate 63 can slide up and down.
A second tool floating mechanism 64 including a second tool 641 and a floating assembly 642; the floating assembly 642 is fixedly connected to the first movable plate 63; the second knife 641 is fixedly connected to the floating assembly 642, and the cutting edge of the second knife 641 is vertically arranged downwards along the longitudinal direction and is located above the cutting support plate 62;
an eighth driving device 65 fixedly connected to the first supporting seat 61, communicatively connected to the control device 30, and having an output end connected to the first movable plate 63 for driving the first movable plate 63 to move up and down;
a tape conveying channel 66 is arranged between the cutting support plate 62 and the second cutter floating mechanism 64, and the tape conveying channel 66 transversely penetrates through the first movable plate 63 and the first support seat 61.
In a specific embodiment, the floating assembly 642 comprises a first clamping plate 6421, a second clamping plate 6422, two bolts a6423, four bolts B6424, four nuts a (not shown), four springs a6425, two floating pressure plates 6426, a fixed plate a6427, three bolts C6428, and two bolts D6429;
the first movable plate 63 defines a receiving groove 631, and the receiving groove 631 is communicated with the tape conveying channel 66;
an inverted first L-shaped groove 64271 is formed in one side face of the fixing plate A6427; the top end of the fixing plate A6427 is further provided with two first through holes 64272, and the first through holes pass through the top surface of the first L-shaped groove 64271; the fixing plate a6427 is fixedly connected in the receiving groove 631, and may be fixed by welding or bolting, for example;
the top end of the first clamping plate 6421 is provided with two first screw holes (not shown) and two second through holes; two second screw holes 64211, three third screw holes 64212 and a first tool receiving groove 64213 are formed in the side surface of the first clamping plate 6421, wherein the three third screw holes 64212 are located in the first tool receiving groove 64213; the bottom end of the first clamping plate 6421 is further provided with two first grooves, wherein the second through holes penetrate through the first grooves in a one-to-one correspondence manner;
two third through holes 64221 are formed at the top end of the second clamping plate 6422, two second grooves 64222 are formed at the bottom end of the second clamping plate 6422, and the third through holes 64221 penetrate the second grooves 64222 in a one-to-one correspondence; two fourth through holes 64223 and three fifth through holes 64224 are formed in one side surface of the second clamping plate 6422;
two bumps 64261 are convexly arranged on the top of the floating pressure plate 6426, and each bump is provided with a spring accommodating groove 64262 and a sixth through hole 64263; the bottom end of the sixth through hole 64263 is a countersunk head;
the second cutting tool 641 is provided with three seventh through holes 6411;
two of the protrusions 64261 of the floating pressure plate 6426 are embedded in the second groove 64222 of the second clamping plate 6422, and the spring a6425 is placed in the spring-receiving groove 64262, with the bottom end abutting the bottom surface of the spring-receiving groove 64262 and the top end abutting the top surface of the second groove 64222; the bolt B6424 is inserted through the third through hole 64221 and the sixth through hole 64263 and then locked into the nut a (not shown), and the nut a (not shown) is located in the bottom end countersunk head of the sixth through hole 64263; wherein the tab 64261 may float up and down within the second recess 64222;
the two protrusions 64261 of the other floating pressing plate 6426 are embedded in the first groove of the first clamping plate 6421, and the spring a6425 is placed in the spring receiving groove 64262, with the bottom end abutting against the bottom surface of the spring receiving groove 64262 and the top end abutting against the top surface of the first groove; the bolt B6424 is locked into the nut A after passing through the second through hole and the sixth through hole 64263, and the nut A is located in the countersunk head of the sixth through hole 64263; wherein the tab 64261 floats up and down within the first groove; this partial structure is connected in the same manner as the second clamping plate 6422 to the floating pressure plate 6426;
the first clamping plate 6421 is placed in the first L-shaped groove 64271, and the bolts a6423 are correspondingly inserted through the first through holes 64272 and then locked into the first screw holes (not shown), so that the first clamping plate 6421 is fixed in the first L-shaped groove 64271;
the second clamping plate 6422 abuts the side of the first clamping plate 6421, and the first cutter receiving groove 64213 and the second clamping plate 6422 are arranged to face each other; the second tool 641 is disposed in the first tool receiving groove 64213; the bolts C6428 are correspondingly inserted through the fourth through holes 64223 and then locked into the second screw holes 64211, so as to lock the second clamping plate 6422 and the first clamping plate 6421; the bolts D6429 are inserted into the third screw holes 64212 after passing through the fifth through hole 64224 and the seventh through hole 6411 one by one, so as to lock and fix the second tool 641. In an implementation, the second tool 641 may be further fine-tuned by loosening the bolt D6429, so as to adjust the levelness of the cutting edge of the second tool 641, and then locking the bolt D6429 after the adjustment. In specific implementation, the width of the first tool receiving groove 64213 is less than or equal to the thickness of the second tool 641, so that the second clamping plate 6422 can clamp the second tool 641 and then be locked by the bolt D6429.
The eighth driving means 65 includes an eighth motor 651, a cam 652 and a cam follower 653; the eighth motor 651 is fixed to the first support base 61, and an output shaft is connected to a rotating shaft of the cam 652 through a coupling; the cam follower 653 is connected to the first movable plate 63, and can be fixedly connected or rotatably connected, and the rotational connection can reduce the frictional resistance;
the first supporting seat 61 is located under the first movable plate 63 and is further provided with a counter bore, a spring B67 is arranged in the counter bore, and the spring B67 is further abutted against the bottom end of the first movable plate 63 to buffer the first movable plate 63.
In specific implementation, a fifth detection device 68 is further disposed above the inlet of the tape conveying channel 66 on the first support seat 61, and is in communication connection with the control device 30, and a photoelectric sensor may be used to detect the adhesive interface, avoid the adhesive interface, and avoid cutting the adhesive interface.
The cutting working principle is as follows:
the adhesive tape passes through the adhesive tape conveying channel 66 and is positioned on the cutting support plate 62, and one side of the adhesive tape with viscosity faces upwards;
the eighth motor 651 drives the cam 652 to rotate, so as to drive the cam follower 653 to move downwards, so as to drive the first movable plate 63 to move downwards to a predetermined position, so as to drive the second cutter floating mechanism 64 to move downwards to cut off the adhesive tape, but not cut off the release paper; when cutting, the floating pressing plate 6426 presses the rubber strip to facilitate cutting, and the spring A6425 is compressed at the moment; in a specific implementation, a layer of teflon is coated on the bottom surface of the floating pressure plate 6426 to form a non-stick coating, so that the adhesive tape is prevented from sticking to the bottom surface of the floating pressure plate 6426;
with the rotation of the cam 652, the cam follower 653 is first driven to move downward to the maximum predetermined stroke position, then the first movable plate 63 is reset by the elastic force of the spring B67, and moves upward to drive the second cutter floating mechanism 64 to move upward, and in this process, the spring a6425 is reset and extended to prop against the floating pressing plate 6426, the adhesive tape is continuously pressed first, so that the second cutter 641 is separated from the adhesive tape first, the adhesive tape is prevented from being adhered to the second cutter 641 and being lifted upward, and then as the first movable plate 63 continues to move upward, the floating pressing plate 6426 is separated from the adhesive tape again.
As the cam 652 rotates, the cam follower 653 reciprocates up and down to cut the strip.
The floating pressing plate 6426 has two functions, namely, the rubber strip is pressed during cutting, so that the rubber strip is prevented from moving; secondly, after the adhesive tape is cut, the adhesive tape is pressed first, so that the second cutter 641 is separated from the adhesive tape first, and the influence of adhesion on subsequent adhesive tape sticking is avoided.
The release paper stripping device 7 comprises a glue stripping mechanism 71 and a roller adjusting mechanism 72;
the glue stripping mechanism 71 comprises a second supporting seat 711, a ninth driving device 712, a stripping plate 713, a first adjusting roller 714, a tenth driving device 715, a fifth roller 716 and a sixth roller 717;
the second supporting seat 711 is connected to the frame 20 in a sliding manner in the transverse direction; in a specific embodiment, the second supporting seat 711 is connected to the frame 20 through a sliding block and a sliding rail, and the sliding rail is arranged along the transverse direction, so as to realize sliding connection;
the ninth driving device 712 is fixedly connected to the frame 20, communicatively connected to the control device 30, and drives the second supporting seat 711 to slide along the transverse direction; in a specific embodiment, the ninth driving device 712 includes a ninth motor 7121, two pulleys 7122, a synchronous belt 7123 and a ball screw nut pair 7124; the ball screw nut pair is transversely connected to the frame 20, the nut of the ball screw nut pair is fixedly connected to the second support seat 711, and one end of the screw is fixedly sleeved with the belt wheel 7122; the ninth motor 7121 is fixedly connected to the frame 20, an output shaft of the ninth motor 7121 is fixedly sleeved with another belt wheel 7122, and the synchronous belt 7123 is sleeved on the two belt wheels 7122; when the screw driver works, an output shaft of the ninth motor 7121 rotates to drive the belt pulley-synchronous belt to work, so that the screw rod is driven to rotate, a nut connected with the screw rod moves transversely, and finally the second support seat 711 is driven to slide transversely;
the peeling plate 712 is horizontally and fixedly connected to the second supporting seat 711, and can be fixed by means of screws, welding and the like;
the first adjusting roller 714 is connected to the second supporting seat 711 in a sliding manner in a lateral direction and vertically, and is located below the peeling plate 713; in a specific embodiment, two ends of the first adjusting roller 714 are fixedly connected to sliding blocks, the sliding blocks are slidably connected to sliding rails, and the sliding rails are transversely laid on the second supporting seat 711; the first adjusting roller 714 and the second supporting seat 711 keep synchronous motion and are used for tensioning release paper during glue stripping so as to avoid the release paper from loosening;
the tenth driving device 715 is fixedly connected to the second supporting seat 711, is communicatively connected to the control device 30, and drives the first adjusting roller 714 to slide in the transverse direction; in a specific embodiment, the tenth driving device 715 employs a rodless cylinder and is fixedly connected to a slide block at one end of the first adjusting roller 714; thereby, the rodless cylinder moves along the transverse direction to drive the sliding to move along the transverse direction, and the first adjusting roller 714 moves along the transverse direction;
the fifth roller 716 is vertically connected to the second supporting seat 711, can be locked on the second supporting seat 711 through a screw, is arranged along the longitudinal direction, and is positioned below the first adjusting roller 714;
the sixth roller 717 is vertically connected to the second supporting seat 711, and is positioned right below the fifth roller 716; the sixth roller 717 and the fifth roller 716 adopt the same structure, and the two rollers are used for changing the direction of the release paper, so that the release paper horizontally enters the second adjusting roller 722;
the roller adjusting mechanism 72 includes a third supporting seat 721, a second adjusting roller 722 and an eleventh driving device 723;
the third supporting seat 721 is fixedly connected to the frame 20 and is located below the glue peeling mechanism 71;
the second adjusting roller 722 is slidably connected to the third supporting seat 721 in the transverse direction and is parallel to the sixth roller 717; the second adjusting roller 722 is also connected to the third supporting seat 721 through a slide rail and a slide block; the second adjusting roller 722 has the same working principle as the first adjusting roller 714, and keeps synchronous motion with the second supporting seat 711, so that the release paper is tensioned and enters a subsequent device in a tensioned state; meanwhile, synchronous movement is kept, and the release paper is prevented from being pulled apart during glue stripping;
the eleventh driving device 723 is fixedly connected to the third supporting seat 721, is communicatively connected to the control device 30, and drives the second adjusting roller 722 to slide along the transverse direction. In a specific embodiment, the eleventh driving device 723 also adopts a rodless cylinder and is fixedly connected to the sliding block of the second adjusting roller 722;
collagen stripping: the cut adhesive tape and the release paper move together towards the direction of the stripping plate 712 to a preset position, the adhesive tape conveying is stopped, and the adhesive tape spacing changing device 8 moves downwards to press and adsorb the adhesive tape; then, the ninth motor 7121 works to drive the second supporting seat 711 to move rightwards along the transverse direction, namely to the adhesive tape cutting device 6, and meanwhile, the adhesive tape is controlled to continuously convey; the release paper is peeled off downwards along the peeling plate 712, and the adhesive tape is adsorbed by the adhesive tape spacing-variable device 8, so that the adhesive peeling and the adhesive peeling processes are realized, the first adjusting roller 714 and the second adjusting roller 722 synchronously move leftwards along the transverse direction, the release paper is tensioned, and meanwhile, the release paper is prevented from being pulled apart.
The adhesive tape pitch changing device 8 comprises
An upper transfer mechanism 81 including an upper pitch module 811, a twelfth driving device 812, a thirteenth driving device 813, and a fourth supporting base 814; the fourth supporting seat 814 is connected to the frame 20 in a vertically sliding manner and is located above the release paper peeling device 7, so that the cut adhesive tape can be pressed and adsorbed at the upper part; the twelfth driving device 812 is fixedly connected to the rack 20, is communicatively connected to the control device 30, and drives the fourth supporting seat 814 to slide up and down; the upward distance changing module 811 comprises a first distance adjusting component 8111, an upper supporting seat 8112 and a plurality of first suction discs 8113; a plurality of first suction cups 8113 are connected to the first distance adjusting assembly 8111 and are arranged in parallel downward; the first spacing adjustment assembly 8111 is also connected to the upper support 8112; the upper supporting seat 8112 is connected to the fourth supporting seat 814 in a sliding manner along the transverse direction; the thirteenth driving device 813 is fixedly connected to the fourth supporting seat 814, is communicatively connected to the control device 30, and drives the upper supporting seat 8112 to slide along the transverse direction;
in a specific embodiment, the fourth supporting seat 814 is connected to the frame 20 through a sliding rail and a sliding block, and the sliding rail is vertically arranged to slide up and down; the twelfth driving device 812 adopts an air cylinder, and a piston rod is vertically downward and fixedly connected to the fourth supporting seat 814, so as to drive the fourth supporting seat 814 to move up and down;
each air pipe of each first suction disc 8113 is connected with an electromagnetic valve, and the electromagnetic valves are in communication connection with the control device, so that the control device controls the on and off of the air passages of each first suction disc 8113 to control the on or off of each first suction disc 8113; when the glue is stripped, the first suction disc 8113 adsorbs and presses the glue strip, the glue strip is convenient to strip when the glue strip is pressed, the stripped glue strip is prevented from falling off when the glue strip is adsorbed, and meanwhile, the glue strip is adsorbed and transported to the lower moving and carrying mechanism 82 for changing the distance;
the thirteenth driving device 813 comprises a thirteenth motor 8131 and a ball screw nut pair 8132; the thirteenth motor 8131 is fixedly connected to the fourth supporting seat 814, an output shaft is connected to a screw rod of a ball screw nut pair through a coupler, the screw rod is connected to the fourth supporting seat 814 in a transverse rotating manner, and a nut of the ball screw nut pair is fixedly connected to the upper supporting seat 8112; the horizontal coordinate of the upper supporting seat 8112 is adjusted through a thirteenth driving device 813, the vertical coordinate of the upper supporting seat 8112 is adjusted through a twelfth driving device 812, and finally the position adjustment of the first suction cup 8113 is realized;
the first distance adjusting component 8111 and the second distance adjusting component 8211 are matched with each other and used for adjusting the distance between the rubber strips and stretching the rubber strips to avoid adhesion;
the lower transfer mechanism 82 comprises a lower variable pitch module 821, a fourteenth driving device 822 and a fifth supporting seat 823; the fifth supporting seat 823 is connected to the frame 20; the lower variable pitch module 821 includes a second pitch adjustment assembly 8211, a lower support 8212 and a plurality of trays 8213; the lower supporting seat 8212 is connected to the fifth supporting seat 823 in a transverse sliding manner; the quantity of the trays 8213 is equal to that of the first suction cups 8113, the trays 8213 are connected to the second distance adjusting assembly 8211, are arranged in parallel and upward and are parallel to the trays 8213, the trays 8213 are used for receiving adhesive tapes adsorbed by the first suction cups 8113, namely, the peeled adhesive tapes are adsorbed and transported to the trays 8213 by the first suction cups 8113 to change the distance, and are pressed tightly by the trays and the suction cups, so that the adhesive tapes are prevented from deforming and wrinkling during the distance change; the second distance adjustment assembly 8211 is also connected to the lower support 8212; the fourteenth driving device 822 is fixedly connected to the fifth supporting seat 823, is communicatively connected to the control device 30, and drives the lower supporting seat 8212 to slide along the transverse direction;
in a specific embodiment, the tray 8213 and the first suction pad 8113 are different in that: the first suction disc 8113 is provided with a suction hole, and the rest structures are the same.
In a specific embodiment, the fifth supporting seat 823 is connected to the frame 20 through a sliding rail and a sliding block, and the sliding rail is vertically arranged to slide up and down;
the lower supporting seat 8212 is connected to the fifth supporting seat 823 through a sliding rail and a sliding block, and the sliding rail is arranged transversely to realize transverse sliding;
the fourteenth driving device 822 comprises a fourteenth motor, a belt wheel transmission mechanism and a ball screw nut pair; the fourteenth motor is fixedly connected to the bottom surface of the fifth supporting seat 823; the ball screw nut pair is transversely connected to the top surface of the fifth supporting seat 823; an output shaft of the fourteenth motor is connected with the screw rod through a belt wheel transmission mechanism; a fourteenth motor drives a belt wheel transmission mechanism to further drive the ball screw nut pair to move, so that the lower support seat 8212 is driven to slide along the transverse direction;
and the fourth detection device 83 is in communication connection with the control device 30, is fixedly connected to the upper support 8112, is arranged downwards, and is used for detecting a material changing glue receiving port, so that a glue strip where the glue receiving port is located is avoided during gluing, and meanwhile, the fourth detection device 83 can also be used for detecting whether the glue strip reaches a predetermined position on the peeling plate 713. In a specific embodiment, the fourth detecting device 83 employs a digital color patch sensor LX-100.
Also comprises
A fifteenth driving device 84, communicatively connected to the control device 30, and fixedly connected to the lower supporting seat 8212; in a specific embodiment, the fifteenth driving device 84 employs an air cylinder.
A push plate 85 fixedly connected to an output end of the fifteenth driving device 84 and facing the first spacing adjustment assembly 8111 and the second spacing adjustment assembly 8211;
when the distance between the rubber strips is changed, the first suction disc 8113 absorbs the rubber strips to be pressed on the tray 8213 in a one-to-one correspondence manner, the fifteenth driving device 84 drives the push plate 85 to push the first distance adjusting assembly 8111 and the second distance adjusting assembly 8211 to move synchronously, so that the rubber strips are synchronously spread at equal intervals, and the synchronous distance change of the first suction disc 8113, the rubber strips and the tray 8213 is realized.
The first pitch adjustment assembly 8111 includes
The first slide rail mounting seat 81111 is longitudinally provided with a first through hole 811111 and is fixedly connected to the bottom surface of the upper supporting seat 8112;
the number of the first slide rails 81112 is equal to that of the first suction cups 8113, and the first slide rails 81112 are fixedly connected to the bottom surface of the first slide rail mounting seat 81111 in parallel and are arranged along the transverse direction;
the second slide rail mounting seat 81113 is fixedly connected to the bottom surface of the upper support seat 8112 and is arranged at an interval with the first slide rail mounting seat 81111;
the number of the second slide rails 81114 is equal to that of the first suction cups 8113, the second slide rails 81114 are fixedly connected to the bottom surfaces of the second slide rail mounting seats 81113 in parallel, the second slide rails 81112 are parallel, and the bottom surfaces of the second slide rails 81114 are flush with the bottom surfaces of the first slide rails 81112;
the first distance adjusting plate 81115 is provided with a plurality of first adjusting grooves 811151, and the number of the first adjusting grooves 811151 is equal to that of the first sucking discs 8113;
the number of the first bolts 81116 is equal to that of the first suction cups 8113; at least one first bearing 811161 is sleeved outside each first bolt 81116, after the first bolts 81116 correspondingly penetrate through the first adjusting groove 811151, the corresponding first bolts 81116 are in threaded connection with the corresponding first suction disc 8113, and the outer ring of the first bearing 811161 is embedded in the first adjusting groove 811151; in a specific implementation, the distance between the opened first suction cups 8113 is ensured by the position of the first adjusting grooves 811151, which can be preset according to actual use requirements, for example, as shown in fig. 17, if the first suction cups 8113 are opened at equal intervals, the starting positions of the first bolts 81116 are preset to be on the same vertical line, and the adjacent distances between the center lines of the first adjusting grooves 811151 and the intersection points on the same vertical line are equal; of course, in other embodiments, the arrangement of the center lines may be preset according to the actual pitch variation requirement. The second adjustment groove is arranged in the same way.
A first push rod 81117 movably passing through the first through hole 811111, and having a rear end fixedly connected to the first distance adjustment plate 81115 and a front end protruding out of the front end surface of the first slide rail mounting seat 81111;
a first guide bar 81118 fixedly connected between the first slide rail mounting seat 81111 and the second slide rail mounting seat 81113 and arranged along the longitudinal direction;
a first linear bearing 81119, wherein an inner ring is sleeved on the first guide rod 81118, and an outer ring is nested in the first distance adjustment plate 81115;
the first return spring 811110 is sleeved on the first guide rod 81118, and the front end of the first return spring abuts against the first distance adjustment plate 81115, and the rear end of the first return spring abuts against the second slide rail mounting seat 81113.
The second gap adjusting assembly 8211 comprises
The third slide rail mounting seat is longitudinally provided with a second through hole and is fixedly connected to the top surface of the lower supporting seat;
the third slide rails are equal to the trays in number, are fixedly connected to the top surfaces of the third slide rail mounting seats in parallel and are arranged along the transverse direction;
the fourth slide rail mounting seat is fixedly connected to the top surface of the lower supporting seat and is arranged at an interval with the third slide rail mounting seat;
the number of the fourth slide rails is equal to that of the trays, the fourth slide rails are fixedly connected to the top surfaces of the fourth slide rail mounting seats in parallel and are parallel to the third slide rails, and the top surfaces of the fourth slide rails and the third slide rails are flush;
the second distance adjusting plate is provided with a plurality of second adjusting grooves, and the number of the second adjusting grooves is equal to that of the trays;
the number of the second bolts is equal to that of the trays; each second bolt is externally embedded with at least one second bearing, after the second bolts correspondingly penetrate through the second adjusting grooves one by one, the second bolts are correspondingly connected with one tray through threads, and the outer ring of each second bearing is embedded in the second adjusting groove;
the second push rod movably penetrates through the second through hole, the rear end of the second push rod is fixedly connected to the second distance adjusting plate, and the front end of the second push rod protrudes out of the front end face of the third slide rail mounting seat;
the second guide rod is fixedly connected between the third slide rail mounting seat and the fourth slide rail mounting seat and is arranged along the longitudinal direction;
the inner ring of the second linear bearing is sleeved on the second guide rod, and the outer ring of the second linear bearing is nested in the second distance adjusting plate;
and the second return spring is sleeved on the second guide rod, the front end of the second return spring abuts against the second spacing adjusting plate, and the rear end of the second return spring abuts against the fourth slide rail mounting seat.
In a specific embodiment, the second pitch adjustment assembly 8211 and the first pitch adjustment assembly 8111 have the same structure.
The principle of variable spacing: the piston rod of the fifteenth driving device 84 extends out to drive the push plate 85 to push the first push rod 81117 and further push the first spacing adjustment plate 81115, so that the first bolt 81116 moves to a predetermined position in the first adjustment groove 811151, and thus each first suction cup is synchronously opened at equal intervals to adjust each adhesive tape to a required interval;
the principle of variable spacing: the control device controls the upper transfer mechanism 81 to move according to a preset program, so that the first suction disc 8113 adsorbs each adhesive tape to the tray 8213, and each first suction disc 8113 and the tray 8213 correspondingly press one adhesive tape;
a piston rod of a fifteenth driving device 84 of the control device extends out, a push plate 85 is driven to push a first push rod 81117 and a second push rod to move synchronously, so that a first spacing adjusting plate 81115 and a second spacing adjusting plate are pushed to move synchronously, at the moment, a first return spring 811110 and a second return spring are respectively compressed, so that a first bolt 81116 moves to a preset position in a first adjusting groove 811151, a second bolt moves to a preset position in a second adjusting groove synchronously, each first suction cup 8113 and each second suction cup 8213 are synchronously opened, each adhesive tape is adjusted to a required spacing, and each adhesive tape is separated to avoid adhesion; in specific implementation, in order to avoid the adhesive tapes from adhering to the first suction disc 8113 and the tray 8213, a layer of teflon is coated on the bottom surface of the first suction disc 8113 and the top surface of the tray 8213 respectively to form an anti-adhesion layer;
after the distance is changed, the control device controls the electromagnetic valve to disconnect the air passage of the first sucking disc 8113, the air suction is stopped, then the upper moving and carrying mechanism 81 is controlled to reset, and the adhesive tape is left on the tray 8213;
after the upper transfer mechanism 81 is moved away, and the first push rod 81117 is separated from the push plate 85, the first return spring 811110 is reset, and the first spacing adjustment plate 81115 is reset; the spacing of each first sucking disc 8113 is reset;
and the adhesive tape of the tray 8213 waits for the adhesive tape to be sucked away by the adhesive tape sticking device 9, the control device controls the piston rod of the fifteenth driving device 84 to reset and retract, the push plate 85 is reset, the second reset spring is reset, the second distance adjusting plate is reset, and the distance of each tray 8213 is reset.
The device further comprises a sixteenth driving device 86, wherein the sixteenth driving device 86 is fixedly connected to the rack 20 and is communicatively connected to the control device 30; in a specific embodiment, the sixteenth driving device 86 employs an air cylinder.
The fifth supporting seat 823 is connected to the frame 20 in a vertically sliding manner; thereby the up-down position of the fifth supporting seat 823 can be adjusted;
the output end of the sixteenth driving device 86 is further connected to the fifth supporting seat 823, and drives the fifth supporting seat 823 to slide up and down.
The rubberizing device 9 comprises
An X-axis moving module 91 communicatively connected to the control device 30, fixedly connected to the frame 20, and arranged in a transverse direction;
a Y-axis moving module 92 communicatively connected to the control device 30, and connected to the X-axis moving module 91, and arranged in a longitudinal direction;
a Z-axis moving module 93 communicatively connected to the control device 30, connected to the Y-axis moving module 92, and arranged vertically;
in specific implementation, the X-axis moving module 91, the Y-axis moving module 92, and the Z-axis moving module 93 may adopt existing X \ Y \ Z linear sliding tables, and may be purchased from the market directly, and are used to adjust the X, Y, Z coordinates of the adhesive applying mechanism 94.
The rubberizing mechanism 94 comprises a sixth supporting seat 941, a third distance adjusting assembly 942 and a plurality of second suckers 943; the number of the second suction cups 943 is equal to that of the first suction cups 8113; the sixth supporting seat 941 is fixedly connected to the Z-axis moving module 93; the third distance adjusting assembly 942 is connected to the sixth supporting seat 941; a plurality of the second suction cups 943 are connected to the third distance adjusting assembly 942, and the second suction cups 943 are arranged downward.
The distance between the second suckers 943 is adjusted to be equal to that of the tray 8213 through the third distance adjusting assembly 942, the control device controls the X-axis moving module 91, the Y-axis moving module 92 and the Z-axis moving module 93 to move according to a preset program, the second suckers 943 are moved to the position above the tray 8213, the second suckers press and adsorb adhesive tapes on the tray in a one-to-one correspondence mode, finally the adhesive tapes are attached to preset positions of the battery cells, then electromagnetic valves on gas paths of the second suckers 943 are controlled, gas paths of the second suckers 943 are disconnected, and gas suction is stopped; and finally, controlling the X-axis moving module 91, the Y-axis moving module 92 and the Z-axis moving module 93 to move according to a preset track, and resetting the adhesive tape sticking mechanism 94.
In order to avoid the adhesive tape from adhering to the second suction cup 943, a layer of teflon may be coated on the bottom surface of the second suction cup 943 to form an anti-adhesive layer.
The third distance adjustment assembly 942 includes
A driving motor 9421 fixedly connected to the sixth supporting seat 941 and communicatively connected to the control device 30;
two synchronous pulleys 9422 are provided, wherein one synchronous pulley 9422 is fixedly sleeved on the output shaft of the driving motor 9421; another synchronous pulley 9422 is rotatably connected to the sixth supporting seat 941;
a synchronous belt 9423 sleeved on the two synchronous belt wheels 9422;
two first fixing seats 9424; in specific implementation, two clamping plates can be convexly arranged at the bottom end of the first fixing seat 9424, the synchronous belt 9423 is clamped by the two clamping plates, and then the two clamping plates are locked by bolts and nuts, so that the positions of the first fixing seats 9424 can be adjusted in advance according to the gluing distance of a battery cell before production, and the adjustment is facilitated by the way of locking the first fixing seats 9424 by the bolts and the nuts, and similarly, the way is also adopted by the second fixing seat 9425; the two first fixing seats 9424 are symmetrically and slidably connected to the sixth supporting seat 941;
two second fixing seats 9425 are provided, wherein one of the second fixing seats 9425 is fixedly connected with one side of the synchronous belt 9423, the other one of the second fixing seats 9425 is fixedly connected with the other side of the synchronous belt 9423, and the two second fixing seats are symmetrically arranged; the two second fixed seats are connected with the sixth supporting seat in a sliding way,
a first fixing seat 9424 and a second fixing seat 9425 are respectively arranged on each side of the synchronous belt 9423, so that when the synchronous belt 9423 rotates, the first fixing seat 9424 and the second fixing seat 9425 on the two sides of the synchronous belt 9423 can be synchronously opposite or far away, and the distance between the two second suckers 943 in the middle can be adjusted; and the interval of the second sucking disc 943 on the first fixing seat 9424 and the second fixing seat 9425 on the same side of the hold-in range 9423, then realize through the position of adjusting the splint that come to adjust in advance, then need not to adjust again during subsequent production, only need when the electric core of more other models carries out the rubberizing, the position of readjustment splint can.
The second suckers 943 are four in number, the second suckers 943 correspond to the second fixing seats 9425 and two in number, the first fixing seats 9424 are fixedly connected, and the second suckers 943 are arranged in parallel and symmetrically.
The principle of spacing adjustment:
the distance between the first fixing seat 9424 and the second fixing seat 9425 is adjusted in advance, so that the distance between the four second suckers 943 is equal to the distance between the four trays 8213 after the distance is changed;
the requirements for the rubberizing space are different according to different models of products of the battery cell; the following were used:
if the gluing pitch on the battery cell is equal to the pitch of the four glue strips, the control device controls the X-axis moving module 91, the Y-axis moving module 92 and the Z-axis moving module 93 to glue according to a preset track, and the driving motor 9421 does not need to work; at this time, the distance between the second suction cups 943 is adjusted in advance, that is, the actual gluing distance of the adhesive tape;
and the interval of four adhesive tapes of some electric cores, two adhesive tapes in the middle of with predetermine differently, then controlling means control driving motor 9421 work, drive hold-in range 9423 and synchronous pulley 9422 are rotatory to will adjust the interval of two adhesive tapes in the middle of, carry out the rubberizing at last again.
For example, two cells may be simultaneously pasted, and the distance between the two second suckers 943 on the same side of the synchronous belt is adjusted in advance to be equal to the distance between two pastes on a single cell; the interval of the adhesive tape on two middle second sucking discs 943 is then adjusted through driving motor 9421, and the interval of two middle second sucking discs 943 then equals the interval of adjacent adhesive tape on two electric cores this moment, and this can be according to the position that two electric cores were placed on the production line go to measure in advance and set for can.
Certainly, four adhesive tapes can be pasted on one battery cell, and the adhesive tapes can be preset according to actual requirements.
In the specific implementation, the air passages of the second suction cups 943 are connected to the electromagnetic valves in a one-to-one correspondence manner, the electromagnetic valves are in communication connection with the control device, and the work of the second suction cups 943 is controlled by controlling the on-off state of the electromagnetic valves.
The third distance adjustment assembly 942 further comprises
The seventeenth driving devices 9426 are four and are fixedly connected to the two first fixing seats 9424 and the two second fixing seats 8425 in a one-to-one correspondence manner; each of said seventeenth actuating devices 9426 is also communicatively connected to said control device 30; in a specific embodiment, the seventeenth driving device 9426 may use a pneumatic cylinder. Set up seventeenth drive arrangement 9426 and drive third fixing base 9427 and carry out the up-and-down motion, realize the rubberizing action, the advantage is the motion stroke that reduces the vertical direction of sixth supporting seat 941, supplement through seventeenth drive arrangement 9426 and third fixing base 9427, because sixth supporting seat 941 width size is bigger, can require littleer to the space of arranging in place like this in the direction of height, on the other hand, because whole rubberizing mechanism 94 is heavier than weight than third fixing base 9427, the inertia of the vertical downstream of whole rubberizing mechanism 94 is bigger, the impact to electric core during rubberizing certainly can be bigger, consequently, drive third fixing base 9427 through seventeenth drive arrangement 9426 and carry out last rubberizing action, then can reduce the impact to electric core.
Four third fixing seats 9427 are connected to the two first fixing seats 9424 and the two second fixing seats 9425 in a one-to-one up-and-down sliding manner, the two third fixing seats 9427 connected with the two first fixing seats 9424 are symmetrically arranged, and the two third fixing seats 9427 connected with the two second fixing seats 9425 are symmetrically arranged;
wherein, the output ends of the seventeenth driving device 9426 are fixedly connected to the third fixing seat 9427 in a one-to-one correspondence manner.
In an embodiment, the tape tensioning device 4 is also disposed in front of the release paper receiving device 10, and the release paper coming out from the second adjusting roller 722 passes through the tape tensioning device 4 and then enters the release paper receiving device 10, so as to tension the release paper entering the release paper receiving device 10.
From type paper material collecting device 10 includes
An eighteenth driving device 101, communicatively connected to the control device 30, and fixedly connected to the rack 20; in a specific embodiment, the eighteenth driving device 101 may be a motor, and an output shaft thereof is connected to the sleeve 102 through a coupling.
The outer surface of the shaft sleeve 102 is provided with two grooves 1021 along the axial direction, and the two grooves 1021 are symmetrically arranged along the radial direction; the shaft sleeve 102 is connected to the output end of the eighteenth driving device 101, and the axis of the shaft sleeve is arranged along the longitudinal direction and is driven by the eighteenth driving device 101 to rotate;
the clamping piece 103 is provided with two elastic clamping edges 1031, and the two elastic clamping edges 1031 are clamped in the two grooves 1021 in a one-to-one correspondence manner. A release paper is wound on the sleeve 102 and then is clamped in the groove 1021 by the clamping piece 103; in production, the eighteenth driving device 101 drives the sleeve 102 to rotate, and the release paper is wound around the sleeve 102, thereby collecting the release paper. In a specific embodiment, the clamping member 103 may be made of steel bars or the like, and has a certain elasticity.
The specific use mode is as follows:
the control device 30 employs a PLC; the processing program is preset in advance.
Two production lines 40 are arranged behind the rubberizing device 9, two battery cores 50 are rubberized simultaneously, and two adhesive tapes 60 are attached to each battery core.
Presetting that the initial distance between every two second suckers is equal to the distance between two adhesive tapes on the battery cell;
the width of the raw material of the adhesive tape is equal to the length of the battery cell adhesive tape, and the conveying speed of the adhesive tape is preset, so that the width of the cut adhesive tape is equal to the width of the battery cell adhesive tape;
the positions of the first adjusting grooves 811151 and the second adjusting grooves are preset, the starting positions of the first bolts 81116 are on the same vertical line, and the adjacent distances between the intersection points of the central lines of the first adjusting grooves 811151 and the same vertical line are equal; the same applies to the second adjustment groove.
The adhesive tapes are sequentially pulled to a release paper receiving device, and the end heads are clamped by a clamping piece 103.
Gluing:
the control device 30 controls the second motor drive 16 of the unwinding device 1 to work according to a preset program to rotate the winding material, the adhesive tape is output in the left horizontal direction through the first turning roller 18, the position of the adhesive tape drawn out by the unwinding device 1 is detected through the first detection device 17, the control device 30 controls the first drive device 13 to work, and the front and back positions, namely the longitudinal position, of the adhesive tape is adjusted, so that the adhesive tape is straightened and does not deflect. If the first detection device 17 senses that the adhesive tape deviates in the front-back direction, the adhesive tape is fed back to the control device 30, the control device 30 controls the first driving device 13 to drive the second mounting plate 12 to automatically correct the deviation by matching with the first detection device 17, and if no deviation is sensed, the first detection device 17 does not act;
the adhesive tape passes through the four pressing plates of the pressing and cutting device 2, the pressing and cutting device 2 does not work, then enters the adhesive tape adjusting device 3, is output upwards through the third turning roller 35, then alternately passes through the second roller 34 and the first roller 33 to reciprocate up and down in sequence, and is output downwards through the last second roller 34, and the adhesive tape adjusting device 3 always keeps the maximum stroke;
the adhesive tape enters the adhesive tape tensioning device 4, the sixth driving device 41 drives the third roller 42 to rotate, and the seventh driving device at the bottom drives the fourth rollers 44 at two sides to upwards compress the adhesive tape, so that the adhesive tape is ensured to be in a tight state and to be upwards output;
the adhesive tape enters the angle adjusting device 5 to be output horizontally leftwards, whether the adhesive tape deviates from a preset angle is detected through the second detecting device 53, if the adhesive tape deviates from the preset angle, the adhesive tape is fed back to the control device 30, the control device 30 controls the floating roller of the angle floating mechanism 51 to automatically act to achieve the effect of deviation correction, the adhesive tape is ensured to enter the second turning roller 52 to be output horizontally leftwards after passing through the floating roller, an encoder, namely a third detecting device 54, is arranged at the bottom of the second turning roller 52, the adhesive tape is pressed close to the sliding plate 55 through a compression spring 57 in real time, the movement speed of the adhesive tape is sensed and fed back to the control device 30, the control device 30 controls the rotating speed of the second driving device 16 of the unwinding device 1, and the width of the adhesive tape after the rear adhesive tape cutting device 6 cuts is ensured. If the eighth motor 651 is fixed in rotation speed, the rotation speed of the second driving device 16 can be reduced if the width of the adhesive tape cut by the subsequent adhesive tape cutting device 6 is larger, otherwise, the rotation speed of the second driving device 16 is increased, and the rotation speed of the second driving device 16 can be adjusted in advance during production adjustment. Certainly, the cutting width of the adhesive tape and the rotating speed of the eighth motor are also related, and in production, the production speed and the cutting width of the adhesive tape can be adjusted to the required requirements by adjusting the rotating speeds of the eighth motor 651 and the second driving device 16. This can be debugged according to actual needs.
The sticky tape gets into adhesive tape cutting device 6, and the adhesive tape one side up, and eighth drive arrangement 65 drive cam mechanism drives second cutter 641 and cuts the sticky tape downwards, and eighth motor 651 drive cam mechanism cooperates first fly leaf 63 compression pressure spring B67, guarantees cutting speed, and the degree of depth is unanimous, cuts off the adhesive tape, constantly when from type paper to reset through compression spring B67.
The adhesive tape enters the release paper stripping device 7, the adhesive tape is horizontally attached to the V-shaped stripping plate 713, the fourth detection device 83 on the adhesive tape spacing-changing device 8 detects the adhesive tape and feeds back a signal to the control device 30, and the control device controls the second driving device 16 and the eighteenth driving device 101 to stop working and stop the adhesive tape;
then the control device 30 controls the thirteenth driving device 813 to move according to a preset track, the first suction disc 8113 is adjusted to be right above the rubber strips and corresponds to the rubber strips one by one, then the twelfth driving device 812 is controlled to drive the first suction disc 8113 to move downwards to press the rubber strips, then the electromagnetic valve on the air path of the first suction disc 8113 is controlled, the first suction disc 8113 can be pumped by a vacuum pump, and therefore the rubber strips are pressed and adsorbed by the first suction disc 8113;
then, the ninth driving device 712 is controlled to work, the stripping plate 713 is driven to move rightwards, the movement distance is larger than the width size of the stripped adhesive tape, the adhesive tape is automatically stripped and adsorbed by the first sucking disc 8113, and the side baffle 8114 of the upper spacing changing module 811 presses the adhesive tape at the rear part when the mechanism moves rightwards, so that the wire drawing adhesion with the non-adsorbed adhesive tape is disconnected; meanwhile, in the process of stripping the adhesive, the control device 30 controls the second drive device 16 and the eighteenth drive device 101 to start working, the release paper is output downwards through the V-shaped stripping plate 713, the upper transfer mechanism 81 synchronously moves upwards, the release paper is output to the right through the fifth roller 716, the sixth roller 717 and the second adjusting roller 722, the first adjusting roller 714 of the release paper stripping device does not move, only when the adhesive paper is changed without stopping, the first adjusting roller 714 moves leftwards when the adhesive joint avoids the V-shaped opening of the stripping plate 713, the adhesive joint is ensured to be continuous, the first adjusting roller 714 does not move at other time, the second adjusting roller 722 moves rightwards along with the stripping plate 713 synchronously, the release paper is tensioned through the second adjusting roller 722, so that the adhesive tape of the release paper stripping device moves rightwards and is always in a tensioned state, and the release paper is tensioned through the adhesive tape tensioning device 4 in front of the release paper receiving device 10; and finally, the release paper enters a release paper receiving device 10, wherein a motor for unwinding the roll material, a motor for a tensioning device and a motor for receiving the release paper move synchronously, namely the motors of the second driving device 16, the sixth driving device 41, the eighteenth driving device 101 and the like move synchronously.
On the other hand, after the upper loading mechanism 81 moves upwards, the upper loading mechanism moves leftwards to a position right above the lower loading mechanism 82, the first suction discs 8113 adsorb the rubber strips and are aligned to the supporting plates 8213 in a one-to-one correspondence manner, then the twelfth driving device is controlled to move downwards, and the first suction discs 8113 and the rubber strips are pressed on the tray in a one-to-one correspondence manner;
then, the piston rod of the fifteenth driving device 84 is controlled to extend out, the push plate 85 is pushed to abut against the first push rod 81117 and the second push rod to move towards one side of the spring, the first bearing 811161 and the second bearing are driven to slide from inside to outside in the first adjusting groove 811151 and the second adjusting groove respectively, the rubber strips stretch along with the tray 8213 and the first suction disc 8113, and each rubber strip is guaranteed to be independent and not to be bonded.
Then, the electromagnetic valve of the first sucking disc 8113 is controlled to close the gas circuit, the sucking is stopped, and then the upper moving mechanism 81 is controlled to reset; and the first push rod 81117 is separated from the push plate 85 to be restored by the first restoring spring 81110 and each first suction pad 8113;
then the lower moving mechanism 82 is controlled to move leftwards to a preset position to be used as a gluing waiting area;
then the adhesive attaching device 9 is controlled to adjust the second suction cups 943 to be right above the tray 8213 and correspond to the tray 8213 one by one; the adhesive tape is adsorbed by controlling the adhesive tape adhering device 9 to move downwards, the downward movement can be divided into two steps, firstly, the adhesive tape adhering mechanism 94 is driven by the Z-axis moving module 93 to move downwards to a preset position, then, the seventeenth driving device 9426 drives the third fixing seat 9427 to move downwards, so that the second sucking disc 943 presses the adhesive tape, then, the air path electromagnetic valve of the second sucking disc 943 is controlled to work, an air path is communicated, air suction is carried out, the adhesive tape is adsorbed, waiting for a plurality of seconds can be preset, then, the Z-axis moving module 93 and the seventeenth driving device 9426 are controlled to reset, and the second sucking disc 943 is lifted upwards;
then, the driving motor 9421 is controlled to work, two second suckers 943 are used as one group, and the distance between the two groups of second suckers 943 is adjusted to a preset position; finally, controlling the X, Y, Z shaft moving module and the seventeenth driving device 9426 to act, and attaching the adhesive tape to the preset position of the battery cell;
after the completion, the lower transfer mechanism 82 and the adhesive applying device 9 are controlled to reset, and the production line conveys the battery cell 50 away to wait for the adhesive applying of the next group of battery cells.
When the coil material is running short and needs to be replaced, the coil material of the adhesive tape 300 can be transported to the side of the unwinding device 1 in various ways without stopping the apparatus, for example, in a specific embodiment, a worker carries the coil material tool 200 by the forklift 300 to send a new coil material of the adhesive tape 300 to the outside of the unwinding device 1 to wait for feeding. Of course, in other embodiments, the coil material tooling 200 may not be needed, and may be transported directly by a forklift, or other equipment, and may be selected according to actual conditions.
The first cutter mounting seat 24 is pulled out, the single-pressure air cylinder and the double-pressure air cylinder of the pressing and cutting device 2 are started through the control button to enable the pressing and cutting device to move downwards to press the adhesive tape, for example, the first button 211 and the second button 212 are pressed down, a signal is sent to the control device 30, the third driving device 23 is controlled to drive the second pressing plate 22 to press the adhesive tape, the fourth driving device 28 drives the fourth pressing plate 27 to press the adhesive tape, at the moment, the control device 30 synchronously stops the second driving device 16 of the unwinding device 1, motors of other devices continue to work, and the adhesive tape adjusting device 3 adjusts the tightness of the adhesive tape stored on the adhesive tape adjusting device; the first roller 33 is controlled to move upwards, the distance between the first roller 33 and the second roller 34 is gradually reduced, the moving speed of the adhesive tape adjusting device 3 can be set according to the adhesive peeling feeding speed in advance, the adhesive tape can be in a tensioning state while the adhesive peeling feeding is guaranteed, then the pressing and cutting device 2 is pulled manually to cut the cutting plate, the position of the adhesive tape is guaranteed through the positioning strip 244, the first cutter 25 is pulled to cut the adhesive tape downwards, and then the first cutter is returned to the original position.
Pressing the first button 211 again to control the two third driving devices 23 to loosen the adhesive tapes, then loosening the bolts 151 on the unwinding device 1, taking down the first limiting clamping piece 15 at the end part, taking down the used winding core barrel, loading a new winding shaft into the unwinding device 14, and locking the screws 151;
and then pulling the new adhesive tape port to pass through the first direction changing roller 18, horizontally placing the new adhesive tape port on the first pressing plate 21 to the left, continuously pulling the adhesive tape to the left, covering the new adhesive tape port on the upper part of the cutting adhesive tape, overlapping the new adhesive tape port by 20-30 mm, firmly adhering the two attached ports by using transparent adhesive to form adhesive joint, and pushing the first cutter mounting seat 24 back to reset.
When the second button 212 is pressed again, the control device 30 controls the fourth driving device 28 to release the adhesive tape, and controls the second driving device 16 to start to operate, the fifth driving device 32 of the adhesive tape adjusting device 3 operates, and the first roller 33 is restored to the maximum stroke, that is, the distance between the first roller 33 and the second roller 34 is maximum, so that the next coil changing is performed, and the coil changing is finished.
The adhesive tape joint is anti-drop evaded, two local risks need to be evaded, the cutting of the second cutter 641 of the adhesive tape cutting device 6 and the peeling plate 713 of the release paper peeling device 7 need to be avoided from the adhesive joint at the peeling plate 713, and the adhesive tape at the adhesive joint is sucked away by the first suction disc 8113. When the glue receiving position is about to enter the glue strip cutting device 6, the thickness of the glue receiving position is larger than that of the glue strip, the glue receiving position is sensed by the fifth detection device 68 and fed back to the control device 30, the control device 30 controls the eighth driving device 65 to stop acting and not cut, and after the glue receiving position is avoided, the control device 30 controls the eighth driving device 65 to continue acting to cut the glue strip. The glue joint enters the release paper stripping device 7 after coming out of the glue strip cutting device 6, the fourth detection device 83 senses a glue interface and feeds the glue interface back to the control device 30, the control device 30 controls the upper transfer mechanism 81 not to act, the release paper stripping device 7 is controlled to avoid the first adjusting roller 714 to act leftwards, the glue joint of the glue strip is ensured to avoid the V-shaped stripping plate 713, and the release paper stripping device avoids the rolling wheel to return rightwards after the glue joint is avoided.
Although specific embodiments of the utility model have been described above, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the utility model, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the utility model, which is to be limited only by the appended claims.

Claims (10)

1. The utility model provides an automatic rubberizing system of many electric cores which characterized in that: comprises that
A frame;
a control device;
the coil unwinding device is connected to the rack and is in communication connection with the control device;
the pressing and cutting device is connected to the rack and is in communication connection with the control device;
the adhesive tape adjusting device is connected to the rack and is in communication connection with the control device;
the adhesive tape tensioning device is connected to the rack and is in communication connection with the control device;
the angle adjusting device is connected to the rack and is in communication connection with the control device;
the adhesive tape cutting device is connected to the rack and is in communication connection with the control device;
the release paper stripping device is connected to the rack and is in communication connection with the control device;
the adhesive tape distance changing device is connected to the rack and is in communication connection with the control device;
the rubberizing device is connected to the rack and is in communication connection with the control device;
the release paper receiving device is connected to the rack and is in communication connection with the control device;
wherein, the use state is as follows: the adhesive tape is installed on the unwinding device, and after the unwinding device is pulled out, the adhesive tape sequentially passes through the pressing and cutting device, the adhesive tape adjusting device, the adhesive tape tensioning device, the angle adjusting device, the adhesive tape cutting device, the release paper peeling device, the adhesive tape spacing changing device, the adhesive tape pasting device and the release paper receiving device.
2. A multi-cell automatic taping system according to claim 1, wherein: the coil unwinding device comprises
The first mounting plate is fixedly connected to the rack;
the second mounting plate is connected to the first mounting plate in a sliding mode along the longitudinal direction;
the first driving device is in communication connection with the control device, is connected to the second mounting plate and drives the second mounting plate to slide along the longitudinal direction;
the discharging shaft is rotationally connected to the second mounting plate, and the axis of the discharging shaft is perpendicular to the front end face of the rack;
the first limiting clamping piece is detachably connected to the front end of the discharging shaft;
the second driving device is in communication connection with the control device, is fixedly connected to the second mounting plate, and has an output end connected to the discharging shaft to drive the discharging shaft to rotate;
the first detection device is used for detecting the position of the adhesive tape and is in communication connection with the control device;
and the first turning roller is connected to the second mounting plate and arranged in parallel with the discharging shaft.
3. A multi-cell automatic taping system according to claim 1, wherein: the pressing and cutting device comprises
The first pressing plate is fixedly connected to the rack and horizontally arranged;
the second pressing plate and the first pressing plate are arranged in an up-down opposite mode;
the third driving device is in communication connection with the control device, and the output end of the third driving device is connected with the second pressing plate and drives the second pressing plate to move up and down;
the first cutter mounting seat is longitudinally connected to the rack in a sliding manner and is positioned behind the first pressing plate;
a first tool rotatably connected to the first tool mount with a rotation axis arranged in a lateral direction, a cutting edge of the first tool facing the first tool mount when the first tool is rotated to a horizontal position;
the third pressing plate is fixedly connected to the rack, is horizontally arranged and is positioned behind the first tool mounting seat;
the fourth pressing plate and the third pressing plate are arranged oppositely and horizontally;
and the fourth driving device is in communication connection with the control device, and the output end of the fourth driving device is fixedly connected with the fourth pressing plate and drives the fourth pressing plate to move up and down.
4. A multi-cell automatic taping system according to claim 1, wherein: the adhesive tape adjusting device comprises
The roller fixing seat is connected to the rack in a vertically sliding manner;
the fifth driving device is in communication connection with the control device, is fixedly connected with the rack, and has an output end connected with the roller fixing seat and drives the roller fixing seat to slide up and down;
at least one first roller is fixedly connected to the roller fixing seat, and the axis of the first roller is arranged along the longitudinal direction;
and at least two second rollers are fixedly connected to the rack.
5. A multi-cell automatic taping system according to claim 1, wherein: the adhesive tape tensioning device comprises
The sixth driving device is fixedly connected to the rack and is in communication connection with the control device;
the third roller is connected to the output end of the sixth driving device, and the axis of the third roller is arranged along the longitudinal direction;
a movable support;
at least one fourth roller is fixedly connected to the movable support, arranged in an up-and-down opposite manner with the third roller, and the axis of the fourth roller is parallel to the axis of the third roller;
the seventh driving device is fixedly connected to the rack, is in communication connection with the control device, and has an output end connected to the movable support to drive the movable support to move up and down;
when the seventh driving device drives the movable support to move to a preset position towards the third roller, each fourth roller is tangent to each third roller.
6. A multi-cell automatic taping system according to claim 1, wherein: the angle adjusting device comprises
The angle floating mechanism is connected to the rack and is in communication connection with the control device;
the second turning roller is fixedly connected to the rack and is positioned behind the angle floating mechanism;
the second detection device is in communication connection with the control device and is used for detecting whether the adhesive tape entering the second turning roller deviates from a preset position;
and the third detection device is in communication connection with the control device and is used for detecting the speed of the adhesive tape entering the second direction-changing roller.
7. A multi-cell automatic taping system according to claim 1, wherein: the adhesive tape cutting device comprises
The first supporting seat is fixedly connected to the rack;
the cutting support plate is fixedly connected to the first support seat;
the first movable plate is connected to the first supporting seat in a vertically sliding manner;
the second cutter floating mechanism comprises a second cutter and a floating assembly; the floating assembly is fixedly connected to the first movable plate; the second cutter is fixedly connected to the floating assembly, and the cutting edge of the second cutter is vertically arranged downwards along the longitudinal direction and is positioned above the cutting support plate;
the eighth driving device is fixedly connected to the first supporting seat, is in communication connection with the control device, and has an output end connected to the first movable plate to drive the first movable plate to move up and down;
and a rubber belt conveying channel is arranged between the cutting support plate and the second cutter floating mechanism and transversely penetrates through the first movable plate and the first support seat.
8. A multi-cell automatic taping system according to claim 1, wherein: the release paper stripping device comprises a glue stripping mechanism and a roller adjusting mechanism;
the glue stripping mechanism comprises a second supporting seat, a ninth driving device, a stripping plate, a first adjusting roller, a tenth driving device, a fifth roller and a sixth roller;
the second supporting seat is connected to the rack in a transverse sliding mode;
the ninth driving device is fixedly connected to the rack, is in communication connection with the control device, and drives the second supporting seat to slide along the transverse direction;
the stripping plate is horizontally and fixedly connected to the second supporting seat;
the first adjusting roller slides along the transverse direction and is vertically connected to the second supporting seat and positioned below the stripping plate;
the tenth driving device is fixedly connected to the second supporting seat, is in communication connection with the control device, and drives the first adjusting roller to slide along the transverse direction;
the fifth roller is vertically connected to the second supporting seat and is positioned below the first adjusting roller;
the sixth roller is vertically connected to the second supporting seat and is positioned right below the fifth roller;
the roller adjusting mechanism comprises a third supporting seat, a second adjusting roller and an eleventh driving device;
the third supporting seat is fixedly connected to the rack and is positioned below the glue stripping mechanism;
the second adjusting roller is connected to the third supporting seat in a transverse sliding mode and is parallel to the sixth roller;
and the eleventh driving device is fixedly connected to the third supporting seat, is in communication connection with the control device, and drives the second adjusting roller to slide along the transverse direction.
9. A multi-cell automatic taping system according to claim 1, wherein: the adhesive tape pitch changing device comprises
The upper transfer mechanism comprises an upper variable-pitch module, a twelfth driving device, a thirteenth driving device and a fourth supporting seat; the fourth supporting seat is connected to the rack in a vertically sliding mode and is positioned above the release paper stripping device; the twelfth driving device is fixedly connected to the rack, is in communication connection with the control device, and drives the fourth supporting seat to slide up and down; the upward distance changing module comprises a first distance adjusting component, an upper supporting seat and a plurality of first suckers; the plurality of first suction discs are connected to the first spacing adjusting assembly and are arranged downwards in parallel; the first spacing adjustment assembly is also connected to the upper support seat; the upper supporting seat is connected to the fourth supporting seat in a transverse sliding manner; the thirteenth driving device is fixedly connected to the fourth supporting seat, is in communication connection with the control device, and drives the upper supporting seat to slide along the transverse direction;
the downward moving and carrying mechanism comprises a downward distance changing module, a fourteenth driving device and a fifth supporting seat; the fifth supporting seat is connected to the rack; the lower variable-pitch module comprises a second pitch adjusting assembly, a lower supporting seat and a plurality of trays; the lower supporting seat is connected to the fifth supporting seat in a transverse sliding mode; the number of the trays is equal to that of the first suckers, and the trays are connected to the second distance adjusting assembly, arranged upward in parallel and parallel to the trays; the second distance adjusting assembly is also connected to the lower supporting seat; the fourteenth driving device is fixedly connected to the fifth supporting seat, is in communication connection with the control device, and drives the lower supporting seat to slide along the transverse direction;
and the fourth detection device is in communication connection with the control device, is fixedly connected with the upper supporting seat, is arranged downwards and is used for detecting the material changing and glue receiving port.
10. A multi-cell automatic taping system according to claim 9, wherein: also comprises
The fifteenth driving device is in communication connection with the control device and is fixedly connected with the lower supporting seat;
the push plate is fixedly connected to the output end of the fifteenth driving device and faces the first distance adjusting assembly and the second distance adjusting assembly;
the first spacing adjustment assembly comprises
The first slide rail mounting seat is longitudinally provided with a first through hole and is fixedly connected to the bottom surface of the upper supporting seat;
the number of the first slide rails is equal to that of the first suckers, and the first slide rails are fixedly connected to the bottom surface of the first slide rail mounting seat in parallel and arranged along the transverse direction;
the second sliding rail mounting seat is fixedly connected to the bottom surface of the upper supporting seat and is arranged at an interval with the first sliding rail mounting seat;
the second slide rails are fixedly connected to the bottom surfaces of the second slide rail mounting seats in parallel and are parallel to the first slide rails, and the bottom surfaces of the second slide rails are flush with the bottom surfaces of the first slide rails;
the first distance adjusting plate is provided with a plurality of first adjusting grooves, and the number of the first adjusting grooves is equal to that of the first suckers;
the number of the first bolts is equal to that of the first suckers; each first bolt is externally embedded with at least one first bearing, after the first bolts correspondingly penetrate through the first adjusting grooves one by one, the first bolts are correspondingly connected with the first suction disc through threads, and the outer ring of each first bearing is embedded in the corresponding first adjusting groove;
the first push rod movably penetrates through the first through hole, the rear end of the first push rod is fixedly connected with the first spacing adjusting plate, and the front end of the first push rod protrudes out of the front end face of the first slide rail mounting seat;
the first guide rod is fixedly connected between the first slide rail mounting seat and the second slide rail mounting seat and is arranged along the longitudinal direction;
the inner ring of the first linear bearing is sleeved on the first guide rod, and the outer ring of the first linear bearing is nested in the first spacing adjusting plate;
the first return spring is sleeved on the first guide rod, the front end of the first return spring abuts against the first spacing adjusting plate, and the rear end of the first return spring abuts against the second slide rail mounting seat;
the second distance adjusting assembly comprises
The third slide rail mounting seat is longitudinally provided with a second through hole and is fixedly connected to the top surface of the lower supporting seat;
the third slide rails are equal to the trays in number, are fixedly connected to the top surfaces of the third slide rail mounting seats in parallel and are arranged along the transverse direction;
the fourth slide rail mounting seat is fixedly connected to the top surface of the lower supporting seat and is arranged at an interval with the third slide rail mounting seat;
the number of the fourth slide rails is equal to that of the trays, the fourth slide rails are fixedly connected to the top surfaces of the fourth slide rail mounting seats in parallel and are parallel to the third slide rails, and the top surfaces of the fourth slide rails and the third slide rails are flush;
the second distance adjusting plate is provided with a plurality of second adjusting grooves, and the number of the second adjusting grooves is equal to that of the trays;
the number of the second bolts is equal to that of the trays; each second bolt is externally embedded with at least one second bearing, after the second bolts correspondingly penetrate through the second adjusting grooves one by one, the second bolts are correspondingly connected with one tray through threads, and the outer ring of each second bearing is embedded in the second adjusting groove;
the second push rod movably penetrates through the second through hole, the rear end of the second push rod is fixedly connected to the second distance adjusting plate, and the front end of the second push rod protrudes out of the front end face of the third slide rail mounting seat;
the second guide rod is fixedly connected between the third slide rail mounting seat and the fourth slide rail mounting seat and is arranged along the longitudinal direction;
the inner ring of the second linear bearing is sleeved on the second guide rod, and the outer ring of the second linear bearing is nested in the second distance adjusting plate;
the second return spring is sleeved on the second guide rod, the front end of the second return spring abuts against the second spacing adjusting plate, and the rear end of the second return spring abuts against the fourth slide rail mounting seat;
the sixteenth driving device is fixedly connected to the rack and is in communication connection with the control device;
the fifth supporting seat is connected to the rack in a vertically sliding manner;
the output end of the sixteenth driving device is also connected to the fifth supporting seat and drives the fifth supporting seat to slide up and down;
the rubberizing device comprises
The X-axis moving module is in communication connection with the control device, is fixedly connected with the rack and is arranged along the transverse direction;
the Y-axis moving module is in communication connection with the control device, is connected with the X-axis moving module and is arranged along the longitudinal direction;
the Z-axis moving module is in communication connection with the control device, is connected with the Y-axis moving module and is vertically arranged;
the adhesive sticking mechanism comprises a sixth supporting seat, a third spacing adjusting assembly and a plurality of second suckers; the number of the second suckers is equal to that of the first suckers; the sixth supporting seat is fixedly connected to the Z-axis moving module; the third distance adjusting assembly is connected to the sixth supporting seat; the plurality of second suckers are connected to the third distance adjusting assembly and are arranged downwards;
the third distance adjusting assembly comprises
The driving motor is fixedly connected to the sixth supporting seat and is in communication connection with the control device;
two synchronous belt wheels are provided, wherein one synchronous belt wheel is fixedly sleeved on an output shaft of the driving motor; the other synchronous belt wheel is rotationally connected to the sixth supporting seat;
the synchronous belt is sleeved on the two synchronous belt wheels;
two first fixed seats are provided; one of the first fixed seats is fixedly connected with one side of the synchronous belt, the other fixed seat is fixedly connected with the other side of the synchronous belt, and the two first fixed seats are symmetrically and slidably connected to the sixth supporting seat;
two second fixed seats are provided, wherein one second fixed seat is fixedly connected with one side of the synchronous belt, the other second fixed seat is fixedly connected with the other side of the synchronous belt, and the two second fixed seats are symmetrically arranged; the two second fixed seats are connected with the sixth supporting seat in a sliding way,
the number of the second suckers is four, the four second suckers correspond to the two second fixed seats one by one and are fixedly connected with the two first fixed seats, and the four second suckers are arranged in parallel and symmetrically;
the third distance adjusting assembly further comprises
The seventeenth driving devices are four and are fixedly connected to the two first fixing seats and the two second fixing seats in a one-to-one correspondence manner; each seventeenth driving device is also in communication connection with the control device;
four third fixing seats are arranged, are connected with the two first fixing seats and the two second fixing seats in a one-to-one correspondence up-down sliding mode, are symmetrically arranged, and are connected with the two first fixing seats;
the output ends of the seventeenth driving device are fixedly connected to the third fixing seat in a one-to-one correspondence manner;
from type paper material collecting device includes
The eighteenth driving device is in communication connection with the control device and is fixedly connected with the rack;
the outer surface of the shaft sleeve is provided with two grooves along the axial direction, and the two grooves are symmetrically arranged along the radial direction; the shaft sleeve is connected to the output end of the eighteenth driving device, the axis of the shaft sleeve is longitudinally arranged, and the shaft sleeve is driven by the eighteenth driving device to rotate;
the clamping piece is provided with two elastic clamping edges, and the two elastic clamping edges are clamped in the grooves in a one-to-one correspondence mode.
CN202122050876.5U 2021-08-27 2021-08-27 Automatic rubberizing system of many electric cores Active CN216105098U (en)

Priority Applications (1)

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