CN216082534U

CN216082534U - Two-sided check out test set of magnetic ring

Info

Publication number: CN216082534U
Application number: CN202121144170.9U
Authority: CN
Inventors: 杨乐乐; 严菲菲
Original assignee: Suzhou Lihong Electronic Equipment Co ltd
Current assignee: Suzhou Lihong Electronic Equipment Co ltd
Priority date: 2021-05-26
Filing date: 2021-05-26
Publication date: 2022-03-18
Anticipated expiration: 2031-05-26

Abstract

The utility model discloses magnetic ring double-side detection equipment which comprises a rack, a first belt conveying line, a second belt conveying line, a magnetic belt line, an angle adjusting mechanism, a first CCD camera and a second CCD camera, wherein the first belt conveying line and the second belt conveying line are parallel and level on the horizontal plane, extension lines of the first belt conveying line and the second belt conveying line along the motion direction of a Y axis are correspondingly superposed, the magnetic belt line along the Y axis direction is arranged above the first belt conveying line and the second belt conveying line, and two end parts of the magnetic belt line are respectively positioned above the first belt conveying line and the second belt conveying line. According to the utility model, the magnetic ring detection equipment which comprises the frame, the first belt conveyor line, the second belt conveyor line, the magnetic belt conveyor line, the angle adjusting mechanism, the first CCD camera, the second CCD camera and the like is arranged, so that the two end surfaces of the magnetic ring can be detected in one flowing mode, the detection efficiency is high, and the missing detection error is avoided.

Description

Two-sided check out test set of magnetic ring

Technical Field

The utility model relates to the technical field of magnetic ring detection equipment, in particular to magnetic ring double-side detection equipment.

Background

With the development of the times, various high-tech products are continuously updated and released to the market in order to prevent unqualified products from being produced. The use of the detection equipment is necessary, the products which do not accord with the national standard can be effectively reduced to flow into the market, two end faces of the magnetic ring need to be detected after the production of the magnetic ring used on the non-standard equipment is finished, and one opening face of the magnetic ring always faces to the same direction.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide magnetic ring double-sided detection equipment to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a magnetic ring double-face detection device comprises a rack, a first belt conveying line, a second belt conveying line, a magnetic belt line, an angle adjusting mechanism, a first CCD camera and a second CCD camera, wherein the first belt conveying line and the second belt conveying line are parallel and level on a horizontal plane, extension lines of the first belt conveying line and the second belt conveying line along the motion direction of a Y axis are correspondingly superposed, the first belt conveying line and the second belt conveying line are not connected, the second CCD camera is arranged between the first belt conveying line and the second belt conveying line, the magnetic belt line along the Y axis direction is arranged above the first belt conveying line and the second belt conveying line, two end parts of the magnetic belt line are respectively positioned above the first belt conveying line and the second belt conveying line, and the magnetic belt line is parallel to the first belt conveying line and the second belt conveying line but not in contact, the first CCD camera is arranged above the second belt conveying line, the angle adjusting mechanism is arranged at the tail end of the movement of the second belt conveying line, and the angle adjusting mechanism comprises a transfer mechanism and a corner mechanism.

Preferably, the second CCD camera is arranged below the first belt conveying line and the second belt conveying line, and a shooting opening of the second CCD camera faces to the surface of the magnetic belt line.

Preferably, the transfer mechanism comprises a support, a pen-shaped air cylinder, an air cylinder mounting frame air cylinder mounting plate and two first Z-axis air cylinders, the support is fixedly mounted on the frame, the air cylinder mounting frame is fixedly mounted on the support, the air cylinder mounting plate is slidably mounted on the front plate surface of the air cylinder mounting frame, a guide rail slider mechanism is mounted between the air cylinder mounting frame and the air cylinder mounting plate, a piston rod of the pen-shaped air cylinder is fixedly connected with the air cylinder mounting plate, the two first Z-axis air cylinders are arranged on the air cylinder mounting plate at intervals side by side, and an electromagnet is arranged at the end part of the piston rod of each first Z-axis air cylinder.

Preferably, the corner mechanism comprises a servo motor, a turntable and a rotating shaft, the turntable is rotatably mounted on the support, the rotating shaft is fixedly connected to the axis of the lower end face of the turntable, a pair of linked synchronous pulleys are mounted on the lower end portion of the rotating shaft and a power output shaft of the servo motor, and the servo motor is fixedly mounted on the support.

Preferably, still be provided with the stock stop on the first belt conveyor line, the stock stop includes Y type support, second Z axle cylinder and striker plate, two landing legs of Y type support are fixed respectively on the both sides frame of first belt conveyor line, second Z axle cylinder is fixed on Y type support, and is located first belt conveyor line top, the tip fixedly connected with striker plate under the piston rod of second Z axle cylinder.

Preferably, the material blocking part of the material blocking plate is provided with two side baffles for limiting the product, and the two side baffles are gradually closed.

Preferably, the distance between the magnetic belt line and the first belt conveying line and the distance between the magnetic belt line and the second belt conveying line along the Z-axis direction are larger than the thickness of a product and smaller than the outer diameter of the product.

The utility model has the following beneficial effects: the magnetic ring detection device comprises a rack, a first belt conveying line, a second belt conveying line, a magnetic belt line, an angle adjusting mechanism, a first CCD camera, a second CCD camera and the like, so that two end faces of a magnetic ring can be detected in one flowing mode, the detection efficiency is high, the missing detection errors are avoided, the magnetic ring can be turned to a specific direction by the aid of the first CCD camera and the angle adjusting mechanism, and the magnetic ring can be conveniently detected and installed in the next step.

In order to make the aforementioned and other objects, features and advantages of the utility model comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a three-dimensional schematic diagram of the overall structure of the present invention;

FIG. 2 is a three-dimensional schematic view of the angular adjustment mechanism of the present invention;

fig. 3 is a three-dimensional schematic view of the stock stop of the present invention.

Reference numerals of the above figures: the device comprises a rack 10, a first belt conveyor line 20, a second belt conveyor line 30, a magnetic belt conveyor line 40, an angle adjusting mechanism 50, a transfer mechanism 51, a support 511, a pen-shaped air cylinder 512, an air cylinder mounting rack 513, an air cylinder mounting board 514, a first Z-axis air cylinder 515, an electromagnet 516, a corner mechanism 52, a servo motor 521, a rotary disc 522, a rotary shaft 523, a first CCD camera 60, a second CCD camera 61, a material blocking mechanism 70, a Y-shaped support 71, a second Z-axis air cylinder 72 and a material blocking plate 73.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, a magnetic ring double-side detection device includes a frame 10, a first belt conveyor line 20, a second belt conveyor line 30, a magnetic belt line 40, an angle adjustment mechanism 50, a first CCD camera 60 and a second CCD camera 61, where the first belt conveyor line 20 and the second belt conveyor line 30 are parallel and level on a horizontal plane, and extension lines of the first belt conveyor line 20 and the second belt conveyor line 30 along a Y-axis movement direction are correspondingly overlapped, the first belt conveyor line 20 and the second belt conveyor line 30 are not connected, a second CCD camera 61 is disposed between the first belt conveyor line 20 and the second belt conveyor line 30, the magnetic belt line 40 along the Y-axis direction is disposed above the first belt conveyor line 20 and the second belt conveyor line 30, and two end portions of the magnetic belt line 40 are respectively disposed above the first belt conveyor line 20 and the second belt conveyor line 30, the magnetic belt line 40 and the first belt conveyor line 20, The second belt conveyor line 30 is parallel but not in contact with the first belt conveyor line 30, the first CCD camera 60 is arranged above the second belt conveyor line 30, the angle adjusting mechanism 50 is arranged at the moving tail end of the second belt conveyor line 30, the angle adjusting mechanism 50 comprises a transfer mechanism 51 and a corner mechanism 52, a magnetic ring is placed at the moving starting end of the first belt conveyor line 20, the magnetic ring moves forwards along with the first belt conveyor line 20, the magnetic ring moves to the position below the magnetic attraction belt line 40 and is adsorbed and synchronously moved by the magnetic attraction belt line 40, when the magnetic ring is positioned above the second CCD camera 61, the second CCD camera 61 detects the lower end face of the magnetic ring, the magnetic ring falls on the second belt conveyor line 30 along with the moving tail end of the magnetic attraction belt line 40, when the magnetic ring moves to the position below the first CCD camera 60, the first CCD camera 60 detects the upper end face of the magnetic ring and detects the opening angle of the magnetic ring, the transfer mechanism 51 transfers the magnetic ring to the corner mechanism 52, the rotation angle mechanism 52 rotates to rotate the magnetic ring to a certain angle.

Further, the second CCD camera 61 is disposed below the first belt conveyor line 20 and the second belt conveyor line 30, and a shooting opening of the second CCD camera 61 faces the surface of the magnetic belt conveyor line 40 for detecting the lower end surface of the magnetic ring.

Further, the transfer mechanism 51 comprises a support 511, a pen-shaped air cylinder 512, an air cylinder mounting plate 514 of the air cylinder mounting frame 513 and two first Z-axis air cylinders 515, the support 511 is fixedly mounted on the rack 10, the air cylinder mounting frame 513 is fixedly mounted on the support 511, the air cylinder mounting plate 514 is slidably mounted on the front plate surface of the air cylinder mounting frame 513, a guide rail slider mechanism is mounted between the air cylinder mounting frame 513 and the air cylinder mounting plate 514, the cylinder body of the pen-shaped air cylinder 512 is fixedly mounted on the support 511, the piston rod of the pen-shaped air cylinder 512 is fixedly connected with the air cylinder mounting plate 514, the two first Z-axis air cylinders 515 are arranged on the air cylinder mounting plate 514 in parallel at intervals, the end of the piston rod of the first Z-axis air cylinder 515 is provided with an electromagnet 516, the pen-shaped air cylinder 512 pushes the air cylinder mounting plate 514 to move to the direction close to the electromagnet 516 and be located above the magnetic ring, the first Z-axis air cylinder 515 moves downwards, the electromagnet 516 is electrified to adsorb the magnetic ring upwards, the pen cylinder 512 pulls the cylinder mounting plate 514 to move reversely, and after the pen cylinder reaches the position, the electromagnet 516 is powered off to release the magnetic ring.

Further, the rotating angle mechanism 52 includes a servo motor 521, a rotating disc 522 and a rotating shaft 523, the rotating disc 522 is rotatably installed on the bracket 511, the rotating shaft 523 is fixedly connected to the axis of the lower end face of the rotating disc 522, a pair of linked synchronous pulleys are installed on the lower end portion of the rotating shaft 523 and a power output shaft of the servo motor 521, the servo motor 521 is fixedly installed on the bracket 511, the first CCD camera 60 transmits the angle of the magnetic ring opening to the processor, and the processor controls the servo motor 521 to rotate by a corresponding angle, so that the directions of the magnetic ring openings flowing to the subsequent steps are consistent.

Further, still be provided with stock stop 70 on the first belt transfer chain 20, stock stop 70 includes Y type support 71, second Z axle cylinder 72 and striker plate 73, two landing legs of Y type support 71 are fixed respectively on the both sides frame of first belt transfer chain 20, second Z axle cylinder 72 is fixed on Y type support 71, and be located first belt transfer chain 20 top, the lower tip fixedly connected with striker plate 73 of piston rod of second Z axle cylinder 72, first belt transfer chain 20 uniform velocity removes, second Z axle cylinder 72 moves from top to bottom once at a certain interval of time, put away a magnetic ring at every turn, make the magnetic ring interval on the first belt transfer chain 20 after passing stock stop 70 equal.

Further, the material blocking portion of the material blocking plate 73 is provided with two side baffles for limiting the magnetic ring, and the two side baffles gradually get close together, so that the magnetic ring is located in the middle of the first belt conveying line 20.

Further, the distance between the magnetic belt line 40 and the first belt conveyor line 20 and the distance between the magnetic belt line and the second belt conveyor line 30 along the Z-axis direction are larger than the thickness of a product and smaller than the outer diameter of the product, so that the magnetic ring can be adsorbed on the magnetic belt line 40 but cannot be turned over.

The working principle is as follows: a magnetic ring is placed at the motion starting end of a first belt conveying line 20, the magnetic ring moves forward along with the first belt conveying line 20, the magnetic ring moves to the position below a magnetic belt line 40, is adsorbed by the magnetic belt line 40 and moves synchronously, when the magnetic ring is positioned above a second CCD camera 61, the second CCD camera 61 detects the lower end surface of the magnetic ring, the magnetic ring drops on a second belt conveying line 30 along with the motion tail end of the magnetic belt line 40, when the magnetic ring moves to the position below a first CCD camera 60, the first CCD camera 60 detects the upper end surface of the magnetic ring and detects the opening angle of the magnetic ring, a pen-shaped cylinder 512 pushes a cylinder mounting plate 514 to move to the position above the magnetic ring close to the magnetic ring direction, a first Z-axis cylinder 515 moves downwards, the electromagnet 516 is electrified to adsorb the magnetic ring and then upwards, the pen-shaped cylinder 512 pulls the cylinder mounting plate 514 to move reversely, after reaching the position, the electromagnet 516 is powered off, the transfer mechanism 51 transfers the magnetic ring to the corner mechanism 52, the first CCD camera 60 transmits the angle of the opening of the magnetic ring to the processor, and the processor controls the servo motor 521 to rotate by a corresponding angle, so that the direction of the opening of each magnetic ring flowing to the next step is the same.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the utility model as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall be included in the contents of the present invention within the scope of the protection of the present invention.

Claims

1. The utility model provides a two-sided check out test set of magnetic ring, includes frame (10), first belt transfer chain (20), second belt transfer chain (30), magnetism belt line (40), angle adjustment mechanism (50), first CCD camera (60) and second CCD camera (61), its characterized in that: the first belt conveying line (20) and the second belt conveying line (30) are parallel and level on the horizontal plane, the extension lines of the first belt conveying line (20) and the second belt conveying line (30) along the Y-axis movement direction are correspondingly overlapped, the first belt conveying line (20) and the second belt conveying line (30) are not connected, a second CCD camera (61) is arranged between the first belt conveying line (20) and the second belt conveying line (30), a magnetic belt line (40) along the Y-axis direction is arranged above the first belt conveying line (20) and the second belt conveying line (30), two end parts of the magnetic belt line (40) are respectively positioned above the first belt conveying line (20) and the second belt conveying line (30), the magnetic belt line (40) is parallel with the first belt conveying line (20) and the second belt conveying line (30) but is not in contact with the magnetic belt conveying line, the first CCD camera (60) is arranged above the second belt conveying line (30), the angle adjusting mechanism (50) is arranged at the moving tail end of the second belt conveyor line (30), and the angle adjusting mechanism (50) comprises a transfer mechanism (51) and a corner mechanism (52).

2. A magnetic ring double-sided detection apparatus as claimed in claim 1, wherein: the second CCD camera (61) is arranged below the first belt conveying line (20) and the second belt conveying line (30), and a shooting opening of the second CCD camera (61) faces the board surface of the magnetic belt line (40).

3. A magnetic ring double-sided detection apparatus as claimed in claim 1, wherein: transfer mechanism (51) are including support (511), pen-shaped cylinder (512), cylinder mounting bracket (513) cylinder mounting panel (514) and two first Z axle cylinders (515), support (511) fixed mounting is in frame (10), cylinder mounting bracket (513) fixed mounting is on support (511), cylinder mounting panel (514) slidable mounting is at the preceding face of cylinder mounting bracket (513), install guide rail slider mechanism between cylinder mounting bracket (513), cylinder mounting panel (514), the piston rod and the cylinder mounting panel (514) fixed connection of pen-shaped cylinder (512) the side by side interval is provided with two first Z axle cylinders (515) on cylinder mounting panel (514), the tailpiece of the piston rod portion of first Z axle cylinder (515) is provided with electro-magnet (516).

4. A magnetic ring double-sided detection apparatus as claimed in claim 3, wherein: the corner mechanism (52) comprises a servo motor (521), a rotary table (522) and a rotary shaft (523), the rotary table (522) is rotatably mounted on the support (511), the rotary shaft (523) is fixedly connected to the axis of the lower end face of the rotary table (522), a pair of linked synchronous pulleys are mounted on the lower end portion of the rotary shaft (523) and the power output shaft of the servo motor (521), and the servo motor (521) is fixedly mounted on the support (511).

5. A magnetic ring double-sided detection apparatus as claimed in claim 1, wherein: still be provided with stock stop (70) on first belt transfer chain (20), stock stop (70) include Y type support (71), second Z axle cylinder (72) and striker plate (73), two landing legs of Y type support (71) are fixed respectively on the both sides limit frame of first belt transfer chain (20), second Z axle cylinder (72) are fixed on Y type support (71), and are located first belt transfer chain (20) top, the tip fixedly connected with striker plate (73) under the piston rod of second Z axle cylinder (72).

6. A magnetic ring double-sided detection apparatus as claimed in claim 5, wherein: the material blocking part of the material blocking plate (73) is provided with two side baffles for limiting the product, and the two side baffles are gradually closed.

7. A magnetic ring double-sided detection apparatus as claimed in claim 5, wherein: the magnetic attraction belt line (40) is larger than the thickness of a product along the distance of the Z-axis direction with the first belt conveying line (20) and the second belt conveying line (30), and is smaller than the outer diameter of the product.