[ Utility model ] content
The utility model provides an automatic wire arranging machine which can realize automatic wire arrangement and improve the processing efficiency.
In order to achieve the purpose, the technical scheme of the utility model is as follows:
an automatic wire arranging machine comprises a main mounting seat, a wire drawing device, a wire clamping device, a wire pressing device, a photographing assembly and a wire arranging device, wherein the main mounting seat comprises a bottom plate, a first mounting frame and a second mounting frame, the first mounting frame and the second mounting frame are fixed on the bottom plate, a wire comprises a wire body and a plurality of strands of sub-wires exposed at two ends of the wire body, the wire drawing device is mounted on the second mounting frame, the wire pressing device comprises a third mounting frame and two shifting assemblies mounted on the third mounting frame, the third mounting frame is fixed above the first mounting frame, the shifting assemblies comprise a wire pressing transverse shifting assembly and a wire pressing longitudinal shifting assembly, the wire pressing transverse shifting assembly is mounted on the third mounting frame, the wire pressing longitudinal shifting assembly is mounted on the wire pressing transverse shifting assembly, the wire pressing transverse shifting assembly drives the wire pressing longitudinal shifting assembly to transversely move, the wire pressing transverse shifting assembly comprises a wire pressing mounting plate, the wire pressing longitudinal shifting assembly comprises a longitudinal shifting driving motor and a wire pressing head, the longitudinal shifting driving motor is fixed with the wire pressing mounting plate, the wire pressing head is connected with the longitudinal shifting driving motor, the longitudinal shifting driving motor drives the wire pressing head to move along the vertical direction, the wire arranging device comprises a fifth mounting frame, a wire arranging transverse shifting assembly, a wire arranging longitudinal shifting assembly and a wire clamp, the fifth mounting frame is fixed with the bottom plate, the wire arranging transverse shifting assembly is mounted on the fifth mounting frame, the wire arranging transverse shifting assembly comprises a wire arranging transverse shifting driving motor, a wire arranging transverse shifting lead screw, a wire arranging transverse shifting slider and a wire arranging mounting block, and the wire arranging transverse shifting driving motor is connected with the wire arranging transverse shifting lead screw through a belt pulley, the wire pressing device is used for driving the wire arranging transverse shifting screw rod to rotate and driving the wire arranging transverse shifting sliding block to linearly move along the wire arranging transverse shifting screw rod, the wire arranging transverse shifting screw rod is arranged along the horizontal direction, the wire arranging longitudinal shifting assembly comprises a wire arranging longitudinal shifting driving motor and a wire arranging seat, the wire arranging seat is connected with the wire arranging longitudinal shifting driving motor, the wire arranging longitudinal shifting driving motor is used for driving the wire arranging seat to longitudinally move and adjusting the position of the wire arranging seat in the longitudinal direction, the wire arranging seat is arranged under the wire pressing head, a clamping groove matched with the shape of sub wires of the wire materials is formed in the wire arranging seat, the number of the clamping grooves is the same as that of the sub wires, and the wire pressing head is used for pressing the sub wires into the clamping groove in a one-to-one correspondence mode.
Preferably, the first mounting brackets and the second mounting brackets are arranged at intervals along the extending direction of the bottom plate, and the height of the first mounting brackets is greater than that of the second mounting brackets.
Preferably, the number of the pressing line transverse shifting assemblies and the number of the pressing line longitudinal shifting assemblies are two, each pressing line transverse shifting assembly is provided with one pressing line longitudinal shifting assembly, the line pressing transverse shifting assembly comprises a line pressing transverse shifting driving motor, a line pressing transverse shifting lead screw, a line pressing transverse shifting slide block and a line pressing mounting plate, the pressing line transverse displacement driving motor is fixed with the third mounting rack, the pressing line transverse displacement screw rod is arranged along the horizontal direction, the pressing line transverse shifting slide block is arranged on the pressing line transverse shifting screw rod, the pressing line transverse shifting driving motor is connected with the pressing line transverse shifting screw rod through a belt pulley, the wire pressing device is used for driving the wire pressing transverse shifting screw rod to rotate and driving the wire pressing transverse shifting slider to linearly move along the wire pressing transverse shifting screw rod, and the wire pressing mounting plate is fixed with the wire pressing transverse shifting slider.
Preferably, the wire drawing device comprises a wire drawing driving motor, a wire drawing screw rod, a wire drawing sliding block and a wire drawing fixed block, the wire drawing driving motor is fixed to the second mounting frame, two ends of the wire drawing screw rod are fixed to the second mounting frame through bearings, the wire drawing driving motor is connected with the wire drawing screw rod through belt pulleys, the wire drawing sliding block is installed on the wire drawing screw rod, the wire drawing driving motor drives the wire drawing screw rod to rotate to drive the wire drawing sliding block to move linearly along the wire drawing screw rod, and the wire drawing fixed block is fixed to the wire drawing sliding block.
Preferably, the wire clamping device comprises a mounting plate, fixed bearings, an upper wire clamping screw rod, an upper wire clamping driving motor, an upper wire clamping slider, an upper chuck, a lower wire clamping screw rod, a lower wire clamping driving motor, a lower wire clamping slider and a lower chuck, the mounting plate is fixed with the wire pulling fixed block, the fixed bearings are fixed on one side of the mounting plate away from the wire pulling fixed block, the number of the fixed bearings is three, the three fixed bearings are spaced in parallel along the vertical direction, the central axes of the three fixed bearings are positioned on the same straight line, the upper wire clamping screw rod is arranged between the two fixed bearings above, the lower wire clamping screw rod is arranged between the two fixed bearings below, the upper wire clamping slider is arranged on the upper wire clamping screw rod, the lower wire clamping slider is arranged on the lower wire clamping screw rod, the upper wire clamping driving motor is connected with the upper wire clamping screw rod through a belt pulley, the upper wire clamping screw rod is driven to rotate, and the upper wire clamping sliding block is driven to linearly move along the upper wire clamping screw rod; the lower wire clamping driving motor is connected with the lower wire clamping screw rod through a belt pulley, drives the lower wire clamping screw rod to rotate, drives the lower wire clamping slide block to move linearly along the lower wire clamping screw rod, the upper chuck is fixed with the upper wire clamping slide block, the lower chuck is fixed with the lower wire clamping slide block, the upper chuck is opposite to the lower chuck, and the upper chuck and the lower chuck are matched to clamp the end parts of a plurality of strands of sub wires.
Preferably, go up the chuck include chuck main part and certainly two last arm lock that extend are buckled at the both ends of going up chuck main part, lower chuck includes chuck main part down and certainly two lower arm lock that extend are buckled at the both ends of chuck main part down, one go up arm lock and one down the arm lock cooperation forms the arm group, two the arm lock group is used for pressing from both sides the both ends of pressing from both sides tight wire rod.
Preferably, the photographing assembly comprises a fourth mounting frame and a CCD camera installed on the fourth mounting frame, the fourth mounting frame is fixed on the third mounting frame, and the CCD camera is suspended above the wire rod and used for photographing the end portion of the wire rod.
Preferably, the wire rod anchor clamps include that sixth mounting bracket, anchor clamps vertically shift and drive actuating cylinder, anchor clamps mounting panel and anchor clamps, the sixth mounting bracket with the fifth mounting bracket is fixed, anchor clamps vertically shift and drive actuating cylinder with the sixth mounting bracket is fixed, the anchor clamps mounting panel with anchor clamps vertically shift and drive actuating cylinder and connect, by anchor clamps vertically shift and drive actuating cylinder drive along vertical direction linear motion, anchor clamps are fixed in anchor clamps mounting panel top, the quantity of anchor clamps is two, two anchor clamps symmetry set up in the both ends of anchor clamps mounting panel, anchor clamps are used for pressing from both sides tightly the wire rod main part.
Compared with the prior art, the wire automatic wire arranging machine provided by the utility model has the advantages that the wire is clamped through the wire clamping device, then the sub-wire of the wire is pulled to the upper part of the wire arranging seat through the wire pulling device, the sub-wire is pressed down into the clamping groove of the wire arranging seat through the downward movement of the wire pressing head in the wire pressing device, all the structures are mutually matched, the automatic wire arranging of the wire is realized, and the wire arranging processing efficiency can be improved.
[ detailed description ] embodiments
The following description of the present invention is provided to enable those skilled in the art to better understand the technical solutions in the embodiments of the present invention and to make the above objects, features and advantages of the present invention more comprehensible.
Referring to fig. 1-4, the present invention provides an automatic wire arranging machine 10, wherein a wire is subjected to a pre-peeling and wire arranging operation to form a sub-wire and a wire body, the sub-wire is exposed outside the wire body, and the sub-wire is discharged in a straight line shape. The automatic wire arranging machine 10 is used for pressing the sub-wires which are arranged in a straight line into a wire arranging device. The automatic wire arranging machine 10 comprises a main mounting seat 11, a wire drawing device 12, a wire clamping device 13, a wire pressing device 14, a photographing assembly 15 and a wire arranging device 16.
The main mounting base 11 includes a bottom plate 111, a first mounting bracket 112 and a second mounting bracket 113.
The first mounting frame 112 and the second mounting frame 113 are fixed on the bottom plate 111, the first mounting frame 112 and the second mounting frame 113 are arranged at intervals along the extending direction of the bottom plate 111, and the height of the first mounting frame 112 is greater than that of the second mounting frame 113. The first mounting rack 112 and the second mounting rack 113 are portal frames, namely, the portal frames comprise two supporting legs and two platforms, the bottom ends of the two supporting legs are fixed to the bottom plate 111, and the platforms are fixed to the top ends of the two supporting legs.
The wire pulling device 12 is mounted on the second mounting bracket 113. The wire drawing device 12 comprises a wire drawing driving motor 121, a wire drawing screw rod 122, a wire drawing slider 123 and a wire drawing fixing block 124. The wire pulling driving motor 121 is fixed to the second mounting frame 113, two ends of the wire pulling screw rod 122 are fixed to the second mounting frame 113 through bearings, the wire pulling driving motor 121 is connected to the wire pulling screw rod 122 through a belt pulley, the wire pulling slider 123 is mounted on the wire pulling screw rod 122, the wire pulling driving motor 121 drives the wire pulling screw rod 122 to rotate, the wire pulling slider 123 is driven to move linearly along the wire pulling screw rod 122, and the wire pulling fixing block 124 is fixed to the wire pulling slider 123.
The wire clamping device 13 includes a mounting plate 130, a fixed bearing 131, an upper wire clamping screw 132, an upper wire clamping driving motor 133, an upper wire clamping slider 134, an upper chuck 135, a lower wire clamping screw 136, a lower wire clamping driving motor 137, a lower wire clamping slider 138 and a lower chuck 139.
The mounting plate 130 is fixed to the wire fixing block 124, and when the wire fixing block 124 moves linearly, the wire clamping device 13 is driven to move linearly as a whole.
The fixed bearing 131 is fixed on one side of the mounting plate 130 far away from the stay wire fixed block 124, the number of the fixed bearing 131 is three, three the fixed bearing 131 is spaced in parallel along the vertical direction, and three the central axis of the fixed bearing 131 is positioned on the same straight line.
The upper wire clamping screw rod 132 is arranged between the two upper fixed bearings 131, the lower wire clamping screw rod 136 is arranged between the two lower fixed bearings 131, the upper wire clamping screw rod 132 and the lower wire clamping screw rod 136 share one fixed bearing 131 in the middle, the number of the fixed bearings 131 can be reduced, and the cost is saved.
The upper wire clamping slider 134 is mounted on the upper wire clamping screw 132, the lower wire clamping slider 138 is mounted on the lower wire clamping screw 136, and the upper wire clamping driving motor 133 is connected with the upper wire clamping screw 132 through a belt pulley and is used for driving the upper wire clamping screw 132 to rotate and driving the upper wire clamping slider 134 to move linearly along the upper wire clamping screw 132; the lower wire clamping driving motor 137 is connected with the lower wire clamping screw rod 136 through a belt pulley and is used for driving the lower wire clamping screw rod 136 to rotate and driving the lower wire clamping sliding block 138 to linearly move along the lower wire clamping screw rod 136, the upper chuck 135 is fixed with the upper wire clamping sliding block 134, the lower chuck 139 is fixed with the lower wire clamping sliding block 138, the upper chuck 135 is arranged opposite to the lower chuck 139, and the upper chuck 135 and the lower chuck 139 are matched to clamp the end parts of a plurality of strands of sub wires.
The upper chuck 135 comprises an upper chuck main body and two upper clamping arms bent and extended from two ends of the upper chuck main body, the lower chuck 139 comprises a lower chuck main body and two lower clamping arms bent and extended from two ends of the lower chuck main body, one upper clamping arm and one lower clamping arm are matched to form a clamping arm group, and the two clamping arm groups are used for clamping the end parts of sub-lines. The upper chuck 135 and the lower chuck 139 can simultaneously clamp the sub-lines at the two ends of the wire main body, and simultaneously perform wire arranging operation on the sub-lines at the two ends of the wire main body, so that the clamping times can be reduced, and the clamping efficiency can be improved.
The punch device 14 includes a third mounting bracket 141 and two displacement assemblies 142 mounted on the third mounting bracket 141.
The third mounting bracket 141 is fixed above the first mounting bracket 112, and specifically, the third mounting bracket 141 is fixed above the platform of the first mounting bracket 112.
The shifting assembly 142 includes a line-pressing horizontal shifting assembly 1421 and line-pressing vertical shifting assemblies 1422, the line-pressing horizontal shifting assembly 1421 is mounted on the third mounting frame 141, the line-pressing vertical shifting assembly 1422 is mounted on the line-pressing horizontal shifting assembly 1421, the number of the line-pressing horizontal shifting assemblies 1421 and the number of the line-pressing vertical shifting assemblies 1422 are two, one line-pressing vertical shifting assembly 1422 is mounted on each line-pressing horizontal shifting assembly 1421, and the line-pressing horizontal shifting assembly 1421 drives the line-pressing vertical shifting assembly 1422 to move horizontally.
The wire pressing transverse shifting assembly 1421 includes a wire pressing transverse shifting driving motor 14211, a wire pressing transverse shifting screw 14212, a wire pressing transverse shifting slider 14213 and a wire pressing mounting plate 14214, the wire pressing transverse shifting driving motor 14211 is fixed to the third mounting frame 141, the wire pressing transverse shifting screw 14212 is arranged in the horizontal direction, the wire pressing transverse shifting slider 14213 is mounted on the wire pressing transverse shifting screw 14212, the wire pressing transverse shifting driving motor 14211 is connected with the wire pressing transverse shifting screw 14212 through a belt pulley and is used for driving the wire pressing transverse shifting screw 14212 to rotate and driving the wire pressing transverse shifting slider 14213 to linearly move along the wire pressing transverse shifting screw 14212, and the wire pressing mounting plate 14214 is fixed to the wire pressing transverse shifting slider 14213.
The wire pressing longitudinal shift assembly 1422 includes a longitudinal shift driving motor 14221 and a wire pressing head 14222, the longitudinal shift driving motor 14221 is fixed to the wire pressing mounting plate 14214, the wire pressing head 14222 is connected to the longitudinal shift driving motor 14221, and the longitudinal shift driving motor 14221 drives the wire pressing head 14222 to move along the vertical direction.
The photographing assembly 15 comprises a fourth mounting frame 151 and a CCD camera 152 mounted on the fourth mounting frame 151, the fourth mounting frame 151 is fixed on the third mounting frame 141, the CCD camera 152 is suspended above the wire rod and used for photographing the end part of the wire rod, and the arrangement sequence of multiple sub-wires in the wire rod is judged through a visual recognition technology to determine whether the arrangement sequence accords with a preset arrangement sequence or not, if so, subsequent wire pressing and arranging operation is carried out, if not, the upper chuck 135 and the lower chuck 139 are opened to release the wire rod and process the wire rod as an error piece. The visual recognition technology used by the photographing component 15 may be conventional technology in the art, and the present embodiment is not limited thereto.
The traverse device 16 includes a fifth mounting frame 161, a traverse lateral shifting element 162, a traverse longitudinal shifting element 163 and a wire clamp 164.
The fifth mounting bracket 161 is fixed to the bottom plate 111, and the flat cable lateral shifting assembly 162 is mounted on the fifth mounting bracket 161.
The winding displacement transverse shift assembly 162 comprises a winding displacement transverse shift driving motor 1621, a winding displacement transverse shift screw rod 1622, a winding displacement transverse shift sliding block 1623 and a winding displacement mounting block 1624, the winding displacement transverse shift driving motor 1621 is connected with the winding displacement transverse shift screw rod 1622 through a belt pulley and is used for driving the winding displacement transverse shift screw rod 1622 to rotate and drive the winding displacement transverse shift sliding block 1623 to move linearly along the winding displacement transverse shift screw rod 1622, and the winding displacement transverse shift screw rod 1622 is arranged along the horizontal direction.
The flat cable longitudinal displacement assembly 163 includes a flat cable longitudinal displacement driving motor 1631 and a flat cable seat 1632, the flat cable seat 1632 is connected to the flat cable longitudinal displacement driving motor 1631, and the flat cable longitudinal displacement driving motor 1631 is used for driving the flat cable seat 1632 to move longitudinally, so as to adjust the position of the flat cable seat 1632 in the longitudinal direction.
The wire arranging seat 1632 is arranged right below the wire pressing head 14222, the wire arranging seat 1632 is provided with clamping grooves 16320 matched with the shapes of the sub-wires of the wires, the number of the clamping grooves 16320 is the same as that of the sub-wires, and the wire pressing head 14222 is used for pressing the sub-wires into the clamping grooves 16320 in a one-to-one correspondence manner.
The wire clamp 164 includes a sixth mounting bracket 1641, a clamp longitudinal displacement drive cylinder 1642, a clamp mounting plate 1643, and a clamp 1644.
The sixth mounting frame 1641 is fixed to the fifth mounting frame 161, the clamp longitudinal displacement driving cylinder 1642 is fixed to the sixth mounting frame 1641, and the clamp mounting plate 1643 is connected to the clamp longitudinal displacement driving cylinder 1642 and is driven by the clamp longitudinal displacement driving cylinder 1642 to move linearly in a vertical direction. The clamps 1644 are fixed above the clamp mounting plate 1643, the number of the clamps 1644 is two, the two clamps 1644 are symmetrically arranged at two ends of the clamp mounting plate 1643, and the clamps 1644 are used for clamping the wire body.
The use process of the automatic wire arranging machine provided by the utility model comprises the following steps: the sub-line ends at two ends of the wire body are respectively clamped by the upper clamping head 135 and the lower clamping head 139, then the wire drawing device 12 drives the wire clamping device 13 to move in the direction away from the wire, so as to drive the wire to move above the wire arranging device 16, at this time, the sub-line is located above the wire arranging seat 1632, the wire body is located above the clamp 1644, then the wire body is located between the clamps 1644 through the longitudinal displacement of the clamp 1644, and the clamp 1644 is closed to clamp the wire body. The wire pressing device 14 makes the sub-wires aligned with the clamping slots 16320 on the wire arranging seat 1632 one by one through the displacement of the wire pressing horizontal displacement component and the wire pressing longitudinal displacement component, and then the wire pressing device 114 drives the wire pressing head 14222 to move downwards to press the sub-wires into the clamping slots 16320, thereby completing the wire arranging operation.
The automatic wire arranging machine for the wires further comprises a control system, wherein the control system is used for controlling the movement processes, and the driving devices (motors, cylinders and the like) used for driving the corresponding parts to move are electrically connected with the control system and controlled to operate by the control system. The connection mode and control principle between the control system and the driving device are all common knowledge in the art, and the detailed description of the embodiment is omitted.
Compared with the prior art, the wire automatic wire arranging machine provided by the utility model has the advantages that the wire is clamped through the wire clamping device, then the sub-wire of the wire is pulled to the upper part of the wire arranging seat through the wire pulling device, the sub-wire is pressed down into the clamping groove of the wire arranging seat through the downward movement of the wire pressing head in the wire pressing device, all the structures are mutually matched, the automatic wire arranging of the wire is realized, and the wire arranging processing efficiency can be improved. The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.