CN216039781U - High-speed railway contact net H shaped steel post plane galvanizing device - Google Patents
High-speed railway contact net H shaped steel post plane galvanizing device Download PDFInfo
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- CN216039781U CN216039781U CN202122496893.1U CN202122496893U CN216039781U CN 216039781 U CN216039781 U CN 216039781U CN 202122496893 U CN202122496893 U CN 202122496893U CN 216039781 U CN216039781 U CN 216039781U
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Abstract
The utility model discloses a high-speed rail contact net H-shaped steel column plane galvanizing device which comprises a base, wherein a spraying main body is installed on one side of the top end of the base, supporting columns are arranged on corners of the spraying main body, a lead screw is embedded in the side wall of each supporting column, a lower moving frame is installed at the bottom of the spraying main body, a plane spraying assembly and an identification sensor are arranged on the surface of the lower moving frame, a connecting valve and a numerical control sprayer are arranged on the surface of the plane spraying assembly, and the connecting valve is provided with a pipeline communicated with the numerical control sprayer. This kind of high-speed railway contact net H shaped steel post plane galvanizing rig, by upper and lower terminal surface spraying structure and flank abnormal shape spraying structure work adaptation H shaped steel post surface machining jointly, realize accurate spraying, avoid coating extravagant and environmental pollution, adapt to various model H shaped steel post processing simultaneously more and use, realize automatic regulation, and be equipped with stoving case and clarifier and work jointly, in step with galvanized material fast drying, the initiative improves the efficiency of construction, reduce automatic dry air pollution.
Description
Technical Field
The utility model relates to the technical field of steel processing, in particular to a high-speed rail contact net H-shaped steel column plane galvanizing device.
Background
The H-shaped steel is an economic section efficient section with more optimized section area distribution and more reasonable strength-to-weight ratio, and is named because the section is the same as the English letter H. Because all parts of the H-shaped steel are arranged at right angles, the H-shaped steel has the advantages of strong bending resistance, simple construction, cost saving, light structure weight and the like in all directions and is widely applied.
At present, with the continuous construction of high-speed rails in China, the process equipment for the high-speed rails is continuously improved, wherein for the link of plane galvanizing of the H-shaped steel column, the existing equipment is relatively lagged behind, the practical use is relatively inconvenient, the galvanizing efficiency is relatively low, and the processing requirement of the existing steel column cannot be met. Therefore, the plane galvanizing device for the H-shaped steel column of the high-speed rail contact net is improved.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the utility model provides the following technical scheme:
the utility model discloses a high-speed rail contact net H-shaped steel column plane galvanizing device which comprises a base, wherein a spraying main body is installed on one side of the top end of the base, supporting columns are arranged on corners of the spraying main body, a lead screw is embedded in the side wall of each supporting column, a lower moving frame is installed at the bottom of the spraying main body, a plane spraying assembly and an identification sensor are arranged on the surface of the lower moving frame, a connecting valve and a digital control sprayer are arranged on the surface of the plane spraying assembly, the connecting valve is provided with a pipeline communicated with the digital control sprayer, an H-shaped spraying assembly is installed in the middle of the spraying main body, an adjusting plate block is arranged at one end of the H-shaped spraying assembly, an upper moving frame is installed at the top of the spraying main body, a motor set is installed on the surface of the upper moving frame, a drying box is installed on the other side of the top end of the base, and a purifier is installed at the top end of the drying box.
As a preferred technical scheme of the utility model, the base is in a rectangular structural design, the heater is embedded in the base and is positioned below the drying box, and the bottom end of the base is provided with the shock absorption foot pad.
As a preferred technical scheme of the utility model, the support columns are installed in a rectangular array, the bottoms of the support columns are fixedly welded with the base, the cross beams are fixedly welded among the support columns, and the screw rods are embedded in the centers of the mutually opposite surfaces of the four groups of support columns.
As a preferred technical scheme of the utility model, the main body framework of the lower moving frame and the upper moving frame has the same structure, the main body framework is of a plane H-shaped structure, the side walls of the cross beams at the two ends of the main body of the lower moving frame and the main body of the upper moving frame are respectively provided with a sliding block, and the sliding blocks are sleeved with threads and are installed on a lead screw.
According to a preferable technical scheme, the H-shaped spraying assembly is provided with a transverse plate support, sliding blocks are arranged at two ends of the transverse plate and in threaded connection with screw threads on supporting columns, the motor sets are provided with multiple sets, the motor sets are respectively arranged on the surfaces of the lower moving frame, the upper moving frame and the H-shaped spraying assembly, a tooth set and a transmission piece are arranged inside each sliding block, and each sliding block is in transmission connection with the corresponding motor set through the corresponding tooth set and the corresponding transmission piece.
As a preferred technical scheme of the utility model, the lower moving frame and the upper moving frame are symmetrically installed, two groups of plane spraying components are arranged, the plane spraying components are symmetrically installed at the centers of the opposite surfaces of the lower moving frame and the upper moving frame, the identification sensors are designed in a strip shape, the identification sensors are symmetrically embedded at two sides of the plane spraying components, two groups of V-shaped grooves are arranged in the middle of the plane spraying components, and a plurality of groups of numerical control spray heads are embedded at the bottom walls of the V-shaped grooves.
According to a preferred technical scheme, the middle of the H-shaped spraying assembly is provided with a telescopic connecting rod, the adjusting plate is provided with two groups of fixed vertical plate assemblies connected with one end of the telescopic connecting rod, two groups of movable vertical plate assemblies are mounted between the fixed vertical plate assemblies, the adjusting plate is provided with a plurality of groups of fixed plates and movable plates to form an H-shaped structure, the adjusting plates are connected through linear guide rails, and the surfaces of each group of fixed plates and movable plates, close to one side of a steel column workpiece, are provided with numerical control spray heads.
As a preferable technical scheme of the utility model, the drying box and the spraying main body are arranged side by side, the drying box is internally provided with a hot air spray head, the hot air spray head is provided with an air pipe communicated with the heater, and the purifier is provided with a pipe valve communicated with the inside of the drying box.
The utility model has the beneficial effects that:
1. according to the plane galvanizing device for the H-shaped steel column of the high-speed rail contact network, a rectangular spraying main body is constructed by arranging support columns, an upper end face spraying structure and a lower end face spraying structure are constructed by a lower moving frame and an upper moving frame auxiliary plane spraying assembly, a flank special-shaped spraying structure is constructed by an H-shaped spraying assembly auxiliary adjusting plate, and the upper end face spraying structure, the lower end face spraying structure and the flank special-shaped spraying structure work together to adapt to the surface machining of the H-shaped steel column;
2. according to the plane galvanizing device for the H-shaped steel column of the high-speed rail contact net, a motor set auxiliary sliding block and a lead screw form a motion structure, an upper gap and a lower gap of a lower moving frame and an upper moving frame are driven to adjust according to the type of the steel column, an H-shaped spraying assembly is driven to be matched and calibrated with a groove in the side surface of the H-shaped steel column up and down, a telescopic connecting rod and an adjusting plate block assist the H-shaped spraying device to adjust the spraying area according to the size of the side surface depression of the H-shaped steel column, so that accurate spraying is achieved, coating waste and environmental pollution are avoided, and the device is more suitable for processing and using of H-shaped steel columns of various types;
3. this kind of high-speed railway contact net H shaped steel post plane galvanizing rig through discernment sensor auxiliary detection H shaped steel post to be connected with the controller numerical control, realize automatic regulation, and be equipped with stoving case and clarifier function jointly, in step with galvanized material fast drying, initiatively improve the efficiency of construction, reduce automatic dry air pollution.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic perspective view of a high-speed rail contact net H-shaped steel column plane galvanizing device of the utility model;
fig. 2 is a front structure display diagram of the H-shaped steel column plane galvanizing rig of the high-speed rail contact network of the present invention;
FIG. 3 is an enlarged view of a part of a lower moving frame of the H-shaped steel column plane galvanizing device of the high-speed rail contact net of the utility model;
fig. 4 is an enlarged view of the end face of an H-shaped spraying assembly of the H-shaped steel column plane galvanizing device of the high-speed rail contact net.
In the figure: 1. a base; 2. spraying the main body; 3. a drying box; 4. a purifier; 5. a support pillar; 6. a lower moving frame; 7. a planar spray assembly; 8. an upper moving frame; 9. a motor unit; 10. a lead screw; 11. an H-shaped spray assembly; 12. a connecting valve; 13. a slider; 14. identifying a sensor; 15. a numerical control spray head; 16. the plates were adjusted.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-4, the plane galvanizing device for the H-shaped steel column of the high-speed rail contact network comprises a base 1, a spraying main body 2 is installed on one side of the top end of the base 1, supporting columns 5 are arranged at corners of the spraying main body 2, a screw rod 10 is embedded on the side walls of the supporting columns 5, a lower moving frame 6 is installed at the bottom of the spraying main body 2, a plane spraying component 7 and an identification sensor 14 are arranged on the surface of the lower moving frame 6, a connecting valve 12 and a numerical control spray head 15 are arranged on the surface of the plane spraying component 7, and connecting valve 12 is equipped with the pipeline and communicates with numerical control shower nozzle 15, and spraying main part 2 mid-mounting has H type spraying assembly 11, and 11 one end of H type spraying assembly is equipped with adjusting plate 16, and 2 tops in the spraying main part are installed and are moved frame 8, and it has motor group 9 to move frame 8 surface mounting, and stoving case 3 is installed to 1 top opposite side of base, and clarifier 4 is installed on 3 tops of stoving case.
Wherein, base 1 is the design of rectangle structure, and base 1 is inside to be inlayed and to establish and install the heater, and the heater is located stoving case 3 below, and base 1 bottom is equipped with shock attenuation callus on the sole, bearing structure connection relation.
The supporting columns 5 are installed in a rectangular array mode, the bottoms of the supporting columns 5 are fixedly welded with the base 1, the cross beams are fixedly welded among the supporting columns 5, the lead screws 10 are embedded and installed in the centers of the mutually opposite surfaces of the four groups of supporting columns 5, and the installation positions of the lead screws 10 are arranged.
Wherein, the lower moving frame 6 is the same with the upper moving frame 8 main body frame structure, and the main body frame is the plane "H" type structure, and the lower moving frame 6 all is equipped with slider 13 with the upper moving frame 8 main body both ends crossbeam lateral wall, and slider 13 cover establishes threaded connection and installs on lead screw 10, moves a erection joint structure.
Wherein, H type spraying subassembly 11 is equipped with horizontal panel and supports the installation, and horizontal panel both ends all are equipped with lead screw 10 threaded connection on slider 13 and the support column 5, and motor group 9 is equipped with the multiunit, and motor group 9 installs respectively and moves frame 6 down, move up 11 surfaces of moving frame 8 and H type spraying subassembly, and slider 13 is inside to be equipped with tooth group and driving medium, and slider 13 is connected with motor group 9 transmission through tooth group and driving medium, 11 relation of connection of H type spraying subassembly.
The lower moving frame 6 and the upper moving frame 8 are symmetrically installed, the plane spraying components 7 are arranged in two groups, the plane spraying components 7 are symmetrically installed at the centers of opposite surfaces of the lower moving frame 6 and the upper moving frame 8, the recognition sensors 14 are designed in a strip shape, the recognition sensors 14 are symmetrically embedded at two sides of the plane spraying components 7, two groups of V-shaped grooves are formed in the middle of the plane spraying components 7, and a plurality of groups of numerical control spray heads 15 are embedded at the bottom walls of the V-shaped grooves to recognize workpieces and perform intelligent spraying.
Wherein, H type spraying subassembly 11 middle part is equipped with telescopic link, adjusting plate 16 is equipped with two sets of fixed vertical plate subassemblies and is connected with telescopic link one end, install two sets of movable vertical plate subassemblies between the fixed vertical plate subassembly, and adjusting plate 16 is equipped with fixed plate of multiunit and movable plate constitution "H" structure, be equipped with linear guide between adjusting plate 16 and connect, and every fixed plate of group and movable plate surface all install numerical control shower nozzle 15 near steel column work piece one side, adjust the spraying area according to the work piece model.
Wherein, stoving case 3 and spraying main part 2 are installed side by side, and stoving 3 inside steam shower nozzles that are equipped with of case, and steam shower nozzle is equipped with trachea and heater intercommunication, and clarifier 4 is equipped with inside pipe valve intercommunication stoving case 3, and stoving workpiece surface galvanization avoids environmental pollution.
The working principle is as follows: the rectangular spraying main body 2 is built by arranging the supporting columns 5, the upper and lower end face spraying structures are formed by the lower moving frame 6 and the upper moving frame 8 to assist the plane spraying component 7, the flank special-shaped spraying structure is formed by the H-shaped spraying component 11 to assist the adjusting plate 16, and the upper and lower end face spraying structures and the flank special-shaped spraying structure work together to adapt to the surface processing of the H-shaped steel column; the motor set 9 is used for assisting the sliding block 13 and the lead screw 10 to form a moving structure, the lower moving frame 6 and the upper moving frame 8 are driven to adjust the upper and lower gaps according to the types of the steel columns, the H-shaped spraying assembly 11 is driven to be matched with and calibrated with a groove on the side surface of the H-shaped steel column up and down, and the telescopic connecting rod and the adjusting plate 16 assist the H-shaped spraying device 11 to adjust the spraying area according to the size of the side surface depression of the H-shaped steel column, so that accurate spraying is realized, coating waste and environmental pollution are avoided, and the device is more suitable for processing and using various types of H-shaped steel columns; through the supplementary H shaped steel post that detects of discernment sensor 14 to be connected with controller numerical control, realize automatic regulation, and be equipped with stoving case 3 and clarifier 4 and function jointly, improve the efficiency of construction voluntarily with galvanized material fast drying in step, reduce automatic dry air pollution.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A high-speed rail contact net H-shaped steel column plane galvanizing device comprises a base (1) and is characterized in that a spraying main body (2) is installed on one side of the top end of the base (1), supporting columns (5) are arranged at corners of the spraying main body (2), a lead screw (10) is embedded on the side walls of the supporting columns (5), a lower moving frame (6) is installed at the bottom of the spraying main body (2), a plane spraying component (7) and a recognition sensor (14) are arranged on the surface of the lower moving frame (6), a connecting valve (12) and a numerical control sprayer (15) are arranged on the surface of the plane spraying component (7), the connecting valve (12) is provided with a pipeline communicated with the numerical control sprayer (15), an H-shaped spraying component (11) is installed in the middle of the spraying main body (2), an adjusting plate block (16) is arranged at one end of the H-shaped spraying component (11), an upper moving frame (8) is installed at the top of the spraying main body (2), go up movable frame (8) surface mounting and have motor assembly (9), stoving case (3) are installed to base (1) top opposite side, clarifier (4) are installed on stoving case (3) top.
2. The plane galvanizing device for the H-shaped steel column of the high-speed rail contact network according to claim 1, wherein the base (1) is of a rectangular structural design, a heater is embedded and mounted in the base (1) and located below the drying box (3), and a shock absorption foot pad is arranged at the bottom end of the base (1).
3. The plane galvanizing device for the H-shaped steel column of the high-speed rail contact network according to claim 1, wherein the supporting columns (5) are installed in a rectangular array, the bottoms of the supporting columns (5) are fixedly welded to the base (1), cross beams are arranged among the supporting columns (5) for welding, and the screw rods (10) are embedded in centers of mutually opposite surfaces of the four groups of supporting columns (5).
4. The plane galvanizing device for the H-shaped steel column of the high-speed rail contact network according to claim 1, wherein the lower moving frame (6) and the upper moving frame (8) are identical in main body frame structure, the main body frame is of a plane H-shaped structure, sliding blocks (13) are arranged on the side walls of cross beams at two ends of the main bodies of the lower moving frame (6) and the upper moving frame (8), and the sliding blocks (13) are sleeved with threads and installed on a lead screw (10).
5. The plane galvanizing device for the H-shaped steel column of the high-speed rail contact network according to claim 1, wherein the H-shaped spraying assembly (11) is provided with a transverse plate support and installation, slide blocks (13) are arranged at two ends of the transverse plate and are in threaded connection with lead screws (10) on a support column (5), the motor set (9) is provided with a plurality of sets, the motor set (9) is respectively installed on the surfaces of the lower moving frame (6), the upper moving frame (8) and the H-shaped spraying assembly (11), a tooth set and a transmission part are arranged inside the slide blocks (13), and the slide blocks (13) are in transmission connection with the motor set (9) through the tooth set and the transmission part.
6. The plane galvanizing device for the H-shaped steel column of the high-speed rail contact network according to claim 1, wherein the lower moving frame (6) and the upper moving frame (8) are symmetrically installed, two groups of plane spraying components (7) are arranged, the plane spraying components (7) are symmetrically installed at the centers of the opposite surfaces of the lower moving frame (6) and the upper moving frame (8), the recognition sensors (14) are designed in a strip shape, the recognition sensors (14) are symmetrically embedded at two sides of the plane spraying components (7), two groups of V-shaped grooves are arranged in the middle of the plane spraying components (7), and a plurality of groups of numerical control spray heads (15) are embedded at the bottom walls of the V-shaped grooves.
7. The plane galvanizing device for the H-shaped steel column of the high-speed rail contact network according to claim 1, wherein a telescopic connecting rod is arranged in the middle of the H-shaped spraying assembly (11), the adjusting plate (16) is provided with two groups of fixed vertical plate assemblies connected with one end of the telescopic connecting rod, two groups of movable vertical plate assemblies are installed between the fixed vertical plate assemblies, the adjusting plate (16) is provided with a plurality of groups of fixed plates and movable plates to form an H-shaped structure, the adjusting plate (16) is connected with each other through linear guide rails, and a numerical control nozzle (15) is installed on one side, close to the steel column workpiece, of the surface of each group of the fixed plate and the movable plate.
8. The high-speed rail contact net H-shaped steel column plane galvanizing device according to claim 1, wherein the drying box (3) and the spraying main body (2) are installed side by side, a hot air nozzle is arranged inside the drying box (3), an air pipe is arranged on the hot air nozzle and communicated with a heater, and the purifier (4) is provided with a pipe valve communicated with the inside of the drying box (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122496893.1U CN216039781U (en) | 2021-10-18 | 2021-10-18 | High-speed railway contact net H shaped steel post plane galvanizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122496893.1U CN216039781U (en) | 2021-10-18 | 2021-10-18 | High-speed railway contact net H shaped steel post plane galvanizing device |
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| CN216039781U true CN216039781U (en) | 2022-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122496893.1U Active CN216039781U (en) | 2021-10-18 | 2021-10-18 | High-speed railway contact net H shaped steel post plane galvanizing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117065991A (en) * | 2023-10-16 | 2023-11-17 | 金鼎重工有限公司 | Corrosion-resistant coating device for H-shaped steel |
-
2021
- 2021-10-18 CN CN202122496893.1U patent/CN216039781U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117065991A (en) * | 2023-10-16 | 2023-11-17 | 金鼎重工有限公司 | Corrosion-resistant coating device for H-shaped steel |
| CN117065991B (en) * | 2023-10-16 | 2023-12-19 | 金鼎重工有限公司 | Corrosion-resistant coating device for H-shaped steel |
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