CN211991378U - A synchronous friction welding equipment for the four corners of the frame of a large outdoor machine - Google Patents
A synchronous friction welding equipment for the four corners of the frame of a large outdoor machine Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种自动化加工设备技术领域,具体涉及一种大型户外机边框四角同步摩擦焊接设备。The utility model relates to the technical field of automatic processing equipment, in particular to a synchronous friction welding equipment for the four corners of a frame of a large outdoor machine.
背景技术Background technique
随着现代工业的发展,户外电子屏在过去的3-5年内发展得非常迅速,几乎已经占领了能够开发的所有领域,人们生活空间中的很多终端和渠道都会有户外电子屏的存在。户外电子屏安装在户外,经常日晒雨淋,风吹尘盖,工作环境恶劣。屏体及屏体和建筑的结合部必须严格防水防漏。目前市场上户外机从小尺寸以逐步发展到85寸及以上超大型户外机,对于此类边框为满足户外恶劣环境使用要求均为高强度铝合金保护框,传统的组装拼接很难满足使用要求,With the development of modern industry, outdoor electronic screens have developed very rapidly in the past 3-5 years, and have occupied almost all fields that can be developed. Many terminals and channels in people's living space will have outdoor electronic screens. Outdoor electronic screens are installed outdoors, often exposed to the sun and rain, wind and dust cover, and the working environment is harsh. The screen body and the junction of the screen body and the building must be strictly waterproof and leak-proof. At present, outdoor units on the market have gradually developed from small sizes to super large outdoor units of 85 inches and above. For such frames, in order to meet the requirements of outdoor harsh environments, they are all high-strength aluminum alloy protective frames. Traditional assembly and splicing are difficult to meet the use requirements.
当前生产加工所用的小型摩擦焊接设备,只能四个拼接角逐个焊接加工,完成一个完整边框焊接制造需要四个工序,四次装夹,对于每次装夹精度控制要求高,其中出现拼接角度偏差,就很难完成最后的第四角拼接或是拼接出扭曲变形的矩形框,因此,现行的四角逐个应用摩擦焊接拼接制造工艺良率低下,造成人力、物力资源的浪费,产能过低对应对市场大批量生产需求生产效率过低,对同行业内市场竞争力不足。The small friction welding equipment currently used in production and processing can only weld four splices one by one. To complete a complete frame welding manufacturing requires four processes and four clampings. The precision control requirements for each clamping are high, and the splicing angle occurs. Deviation, it is difficult to complete the final fourth corner splicing or splicing out a distorted rectangular frame. Therefore, the current four corners one by one application of friction welding splicing manufacturing process has a low yield rate, resulting in waste of human and material resources, and low production capacity. The production efficiency is too low in response to the market demand for mass production, and the market competitiveness in the same industry is insufficient.
另外,目前的传统机床主轴主要是平行Z轴,垂直XOY平面安装,而对于大尺寸户外机边框的拼接应用摩擦焊接,侧边拼接缝隙焊接需要将边框产品侧面向上,平行XOY平面装夹,而边框产品不论长边、短边尺寸都是很大,使得机床Z轴行程无法满足加工使用,而且此种装夹方法在焊接应用中也极不稳定。In addition, the current traditional machine tool spindle is mainly parallel to the Z axis and perpendicular to the XOY plane. For the splicing of large-size outdoor machine frames, friction welding is applied, and the side splicing gap welding requires the side of the frame product to be upward and parallel to the XOY plane. Clamping, while Frame products are large in both long and short sides, so that the Z-axis travel of the machine tool cannot meet the processing requirements, and this clamping method is also extremely unstable in welding applications.
实用新型内容Utility model content
本实用新型的目的在于,提供一种大型户外机边框四角同步摩擦焊接设备,包括设置于设备四角的四组摩擦模组,能够实现四角同步摩擦焊,通过采用四系统控制四组三轴联动摩擦焊接模组,三轴联动焊接模组两两相对安装,针对大尺寸产品,替代小型摩擦焊接设备,一次装夹,四角同步摩擦焊接,实现产能高效,低成本投入,减少人工成本投入,现有设备高效利用,增强行业竞争力。The purpose of this utility model is to provide a large-scale outdoor machine frame four-corner synchronous friction welding equipment, including four groups of friction modules arranged at the four corners of the equipment, which can realize the four-corner synchronous friction welding, by using four systems to control four groups of three-axis linkage friction Welding modules and three-axis linkage welding modules are installed opposite each other. For large-size products, it can replace small friction welding equipment. One-time clamping and four-corner synchronous friction welding can achieve high productivity, low investment, and reduced labor costs. The existing Efficient use of equipment to enhance industry competitiveness.
为实现上述目的,本实用新型采用的技术方案是:For achieving the above object, the technical scheme adopted by the present utility model is:
一种大型户外机边框四角同步摩擦焊接设备,包括机台底座、工作台、三轴焊接模组连接桥以及三轴焊接模组,所述工作台用于放置并固定待焊接产品,其设置于所述机台底座的上端面上;所述三轴焊接模组包括分别设置于所述机台底座四角的第一三轴焊接模组、第二三轴焊接模组、第三三轴焊接模组以及第四三轴焊接模组;三轴焊接模组包括设置于模组支撑板上的移动模组以及焊接模组,所述三轴焊接模组连接桥包括第一三轴焊接模组连接桥以及第二轴焊接模组连接桥,所述第一三轴焊接模组连接桥连接第一三轴焊接模组支撑板与第四三轴焊接模组支撑板,所述第二轴焊接模组连接桥连接所述第二三轴焊接模组支撑板与第三三轴焊接模组支撑板;所述移动模组包括设置于底端的Y轴移动模组、设置于所述Y轴移动模组上端的X轴移动模组以及设置于所述X轴移动模组上端的Z轴移动模组;所述焊接模组包括设置于所述Z轴移动模组上的焊接主轴以及设置于所述焊接主轴上用于摩擦焊接的焊弓。A large-scale outdoor machine frame four-corner synchronous friction welding equipment, including a machine base, a workbench, a three-axis welding module connection bridge and a three-axis welding module, the workbench is used for placing and fixing the products to be welded, and is arranged on the The upper end surface of the machine base; the three-axis welding module includes a first three-axis welding module, a second three-axis welding module, and a third three-axis welding mold respectively arranged at the four corners of the machine base group and a fourth three-axis welding module; the three-axis welding module includes a moving module and a welding module arranged on the module support plate, and the three-axis welding module connection bridge includes the first three-axis welding module connection bridge and the second axis welding module connecting bridge, the first three axis welding module connecting bridge connects the first three axis welding module support plate and the fourth three axis welding module supporting plate, the second axis welding module A set of connecting bridges connects the second three-axis welding module support plate and the third three-axis welding module support plate; the moving module comprises a Y-axis moving module arranged at the bottom end, a Y-axis moving module arranged on the Y-axis moving module The X-axis moving module at the upper end of the group and the Z-axis moving module arranged on the upper end of the X-axis moving module; the welding module comprises a welding spindle arranged on the Z-axis moving module and a welding spindle arranged on the Welding bow for friction welding on the welding spindle.
作为本实用新型的进一步改进,还包括机架,所述机架设置于所述机台底座的的下端,包括支撑横杆以及支撑脚;所述工作台包括设置于机台底座上端面的若干第一支撑板以及设置于所述第一支撑板上的第二支撑板。As a further improvement of the present invention, it also includes a frame, which is arranged at the lower end of the machine base, and includes a support bar and a support foot; the workbench includes several A first support plate and a second support plate arranged on the first support plate.
作为本实用新型的进一步改进,所述Y轴移动模组包括第一安装板、电机安装座、伺服电机、滑轨、滑块、联轴器、滚珠丝杆以及第一轴承支座;所述第一安装板安装于模块支撑板上,所述滑轨包括设置于模组支撑板上的第一滑轨、第四滑轨以及设置于第一安装板上的第二滑轨、第三滑轨,各滑轨上均设置有滑块,第二滑轨与第三滑轨的滑块上设置有第二安装板,设置于第一滑轨、第四滑轨的滑块的上端面与第二安装板的上端面高度一致,其上设置有第三安装板;所述电机安装座设置于所述第一安装板上,所述伺服电机设置于所述电机安装座上,所述滚珠丝杆包括滚珠螺母以及螺杆,所述伺服电机与所述第一轴承支座分别设置于所述螺杆两侧末端,所述联轴器设置于所述螺杆上接近伺服电机的一侧,所述滚珠螺母与所述第二安装板相互连接固定。As a further improvement of the present invention, the Y-axis moving module includes a first mounting plate, a motor mounting seat, a servo motor, a slide rail, a slider, a coupling, a ball screw and a first bearing support; the The first mounting plate is mounted on the module support plate, and the slide rail includes a first slide rail, a fourth slide rail arranged on the module support plate, and a second slide rail and a third slide rail arranged on the first mounting plate. Each slide rail is provided with a slide block, and the slide blocks of the second slide rail and the third slide rail are provided with second mounting plates, which are arranged on the upper end surfaces of the slide blocks of the first slide rail and the fourth slide rail and The height of the upper end surface of the second mounting plate is the same, and the third mounting plate is arranged thereon; the motor mounting seat is arranged on the first mounting plate, the servo motor is arranged on the motor mounting seat, and the ball The lead screw includes a ball nut and a screw rod. The servo motor and the first bearing support are respectively arranged at the ends of both sides of the screw rod. The coupling is arranged on the side of the screw rod close to the servo motor. The ball nut and the second mounting plate are connected and fixed to each other.
本实用新型设备中的Y轴移动模组,Y轴加工有效行程100mm,采用高精密滚珠丝杆与四滑轨八滑块组合模组,能够有效保证驼载X/Z轴高速平稳运行,采用中惯量400W伺服电机,高扭矩双模片联轴器连接驱动,运行精度达到0.005mm。The Y-axis moving module in the equipment of the utility model has an effective processing stroke of 100mm for the Y-axis, and adopts a high-precision ball screw and four sliding rails and eight sliding blocks combined module, which can effectively ensure the high-speed and stable operation of the camel-loaded X/Z axis. Medium inertia 400W servo motor, high-torque dual-die coupling for connection and drive, the running accuracy reaches 0.005mm.
作为本实用新型的进一步改进,所述X轴移动模组包括电机安装座、伺服电机、滑轨、滑块、联轴器、滚珠丝杆以及第二轴承支座,所述滑轨包括设置于第三安装板上的第五滑轨、第六滑轨,滑轨上设置有滑块,所述滑块上设置有第四安装板;所述电机安装座设置于第三安装板上,所述伺服电机设置于所述电机安装座上,所述滚珠丝杆包括滚珠螺母以及螺杆,所述伺服电机与所述第二轴承支座分别设置于螺杆两侧末端,所述联轴器设置于所述螺杆上接近伺服电机的一侧,滚珠螺母与所述第四安装板相互连接固定。As a further improvement of the present invention, the X-axis moving module includes a motor mounting seat, a servo motor, a slide rail, a slider, a coupling, a ball screw and a second bearing support. The fifth slide rail and the sixth slide rail on the third mounting plate, the slide rail is provided with a sliding block, and the sliding block is provided with a fourth mounting plate; the motor mounting seat is provided on the third mounting plate, so The servo motor is arranged on the motor mounting seat, the ball screw includes a ball nut and a screw rod, the servo motor and the second bearing support are respectively arranged at the ends of both sides of the screw rod, and the coupling is arranged at the end of the screw. On the side of the screw rod close to the servo motor, the ball nut and the fourth mounting plate are connected and fixed to each other.
本实用新型设备中的X轴移动模组,Z轴加工有效行程600mm,采用高精密滚珠丝杆与双滑轨四滑块组合模组,能够保证高速运行稳定性,采用中惯量400W伺服电机,高扭矩双模片联轴器连接驱动,运行精度达到0.005mm.The X-axis moving module in the equipment of the utility model has an effective processing stroke of 600mm for the Z-axis, and adopts a high-precision ball screw and a combination module with double slide rails and four sliders, which can ensure the stability of high-speed operation, and adopts a medium inertia 400W servo motor. High-torque dual-die coupling is connected to drive, and the running accuracy reaches 0.005mm.
作为本实用新型的进一步改进,第四安装板上端面垂直设置有若干固定板,所述固定板与Y轴方向相互平行,所述固定板指向设备内侧方向的一侧还设置有第五安装板。As a further improvement of the present invention, a number of fixing plates are vertically arranged on the end surface of the fourth mounting plate, the fixing plates are parallel to the Y-axis direction, and a fifth mounting plate is also provided on the side of the fixing plate that points to the inside of the device .
作为本实用新型的进一步改进,所述Z轴移动模组包括电机安装座、伺服电机、滑轨、滑块、联轴器、滚珠丝杆以及第三轴承支座,所述滑轨包括设置于第五安装板上的第七滑轨、第八滑轨,滑轨上设置有滑块,所述滑块上设置有第六安装板;所述电机安装座设置于第五安装板上,所述伺服电机设置于所述电机安装座上,所述滚珠丝杆包括滚珠螺母以及螺杆,所述伺服电机与所述第三轴承支座分别设置于螺杆两侧末端,所述联轴器设置于所述螺杆上接近伺服电机的一侧,滚珠螺母与所述第六安装板相互连接固定。As a further improvement of the present invention, the Z-axis moving module includes a motor mounting seat, a servo motor, a slide rail, a slider, a coupling, a ball screw and a third bearing support. The seventh slide rail and the eighth slide rail on the fifth mounting plate, the slide rail is provided with a slider, the slider is provided with a sixth mounting plate; the motor mounting seat is provided on the fifth mounting plate, so The servo motor is arranged on the motor mounting seat, the ball screw includes a ball nut and a screw rod, the servo motor and the third bearing support are respectively arranged at the ends of both sides of the screw rod, and the coupling is arranged at the end of the screw. On the side of the screw rod close to the servo motor, the ball nut and the sixth mounting plate are connected and fixed to each other.
本实用新型设备中的Z轴移动模组,Z轴加工有效行程100mm,采用高精密滚珠丝杆与双滑轨四滑块组合模组,其上还设置有两块背向加强筋,能够确保Z垂直度及运行刚度,能够有效保证高速运行稳定性;采用中惯量400W伺服电机,高扭矩双模片联轴器连接驱动,运行精度达到0.005mm.。The Z-axis moving module in the equipment of the utility model has an effective processing stroke of 100mm for the Z-axis, and adopts a high-precision ball screw and a combination module with double slide rails and four sliders. Z verticality and running rigidity can effectively ensure the stability of high-speed operation; adopt medium inertia 400W servo motor, high-torque dual-die coupling for connection and drive, and the running accuracy reaches 0.005mm.
作为本实用新型的进一步改进,所述第六安装板的另一侧端面设置有焊接主轴固定机构,所述焊接主轴固定机构的中心处设置有用于通过焊接主轴的通孔。As a further improvement of the present invention, the other end face of the sixth mounting plate is provided with a welding spindle fixing mechanism, and a through hole for passing the welding spindle is provided at the center of the welding spindle fixing mechanism.
作为本实用新型的进一步改进,所述焊接主轴为18000r/m、5.5kw恒转矩水冷主轴,在高速摩擦焊接加工时,保证恒定输出扭矩,确保摩擦焊接加工品质。As a further improvement of the utility model, the welding spindle is a 18000r/m, 5.5kw constant torque water-cooled spindle, which ensures constant output torque and ensures the quality of friction welding during high-speed friction welding.
作为本实用新型的进一步改进,还包括设置于所述第二支撑板上的产品定位装夹,其包括固定于所述第二支撑板上端面的固定卡头、以及与固定卡头处于同一轴心线、能够相对定位框架水平移动的活动卡头,所述活动卡头与设备的控制装置相互电连接。As a further improvement of the present invention, it also includes a product positioning clamp arranged on the second support plate, which includes a fixed clip fixed on the upper surface of the second support plate, and a fixed clip on the same axis as the fixed clip. The center line, the movable chuck that can move horizontally relative to the positioning frame, the movable chuck and the control device of the equipment are electrically connected to each other.
作为本实用新型的进一步改进,还包括设置于所述第二支撑板四角上的侧压夹具,所述侧压夹具两两对应配合,其包括夹具主体、设置于夹具主体前端的前压紧块以及设置于夹具主体下端的下压紧块,所述夹具主体与设备的控制装置相互电连接,所述下压紧块的上端面与前压紧块的后端面均为倾斜向下的斜面,所述前压紧块后端面的下端设有与下压紧块前端相匹配的凹入部。As a further improvement of the present invention, it also includes side pressure clamps arranged on the four corners of the second support plate, the side pressure clamps are matched in pairs, and the side pressure clamps include a clamp main body and a front pressing block disposed at the front end of the clamp main body. and a lower pressing block arranged at the lower end of the fixture main body, the fixture main body and the control device of the equipment are electrically connected to each other, the upper end face of the lower pressing block and the rear end face of the front pressing block are both inclined downward slopes, The lower end of the rear end face of the front pressing block is provided with a concave portion matching the front end of the lower pressing block.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1、本实用新型大型户外机边框四角同步摩擦焊接设备,包括设置于设备四角的四组摩擦模组,能够实现四角同步摩擦焊,通过采用四系统控制四组三轴联动摩擦焊接模组,三轴联动焊接模组两两相对安装,针对大尺寸产品,替代小型摩擦焊接设备,一次装夹,四角同步摩擦焊接,实现产能高效,低成本投入,减少人工成本投入,现有设备高效利用。1. The large-scale outdoor frame frame four-corner synchronous friction welding equipment of the present utility model includes four groups of friction modules arranged at the four corners of the equipment, which can realize four-corner synchronous friction welding. By using four systems to control four groups of three-axis linkage friction welding modules, three The shaft linkage welding modules are installed opposite to each other. For large-size products, it can replace small friction welding equipment, one-time clamping, four-corner synchronous friction welding, high productivity, low cost investment, reduced labor cost investment, and efficient use of existing equipment.
2、本实用新型大型户外机边框四角同步摩擦焊接设备,四组独立的三轴联动模组分布在矩形四角,在各轴有效行程内,使得矩形分布的三轴模组,长边方向两两三轴模组之间有效距离900mm~1600mm,短边方向两两三轴模组之间有效距离为400mm~1200mm,设备工作台面能够满足55寸~85寸边框之间任意尺寸四边拼接装夹。2. The four-corner synchronous friction welding equipment for the frame of the large outdoor machine of the present utility model, four independent three-axis linkage modules are distributed in the four corners of the rectangle. The effective distance between three-axis modules is 900mm to 1600mm, and the effective distance between two or three-axis modules in the short-side direction is 400mm to 1200mm. The equipment work surface can meet the four-sided splicing and clamping of any size between 55-inch-85-inch borders.
3、本实用新型大型户外机边框四角同步摩擦焊接设备,通过改变焊接主轴安装方式,将主轴由垂直XOY平面方向安装改为平行XOY平面且垂直YOZ平面方向安装,既能够保证产品水平放置及夹具工装的稳定性,也能够满足产品侧边焊接的工艺要求,同时对设备Z轴行程要求也大大减小,保证机床结构稳定性。3. The four-corner synchronous friction welding equipment for the frame of the large outdoor machine of the present utility model, by changing the installation method of the welding spindle, the spindle is installed in the direction of the vertical XOY plane to the direction of the parallel XOY plane and the vertical YOZ plane, which can not only ensure the horizontal placement of the product and the fixture The stability of the tooling can also meet the process requirements of the side welding of the product, and at the same time, the travel requirements of the Z-axis of the equipment are also greatly reduced to ensure the structural stability of the machine tool.
4、本实用新型大型户外机边框四角同步摩擦焊接设备,四角的三轴加工中心模组采用四套新代加工中心控制系统各自独立控制,四个拼接角摩擦焊接加工相互独立运行,互不干涉也便于设备调试;经调试正常后,自动运行采用四角同步加工,即节省工时又保证操作人员安全。4. The utility model is a large-scale outdoor machine frame four-corner synchronous friction welding equipment. The three-axis machining center module at the four corners is independently controlled by four sets of new-generation machining center control systems. The four splicing corner friction welding processes operate independently of each other and do not interfere with each other It is also convenient for equipment debugging; after the debugging is normal, the automatic operation adopts four-corner synchronous processing, which saves man-hours and ensures the safety of operators.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对其进行详细说明。In order to illustrate the structural features and effects of the present invention more clearly, it will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1所示为大型户外机边框四角同步摩擦焊接设备的整体外形结构示意图;Figure 1 is a schematic diagram of the overall shape and structure of the four-corner synchronous friction welding equipment for the frame of a large outdoor machine;
图2所示为大型户外机边框四角同步摩擦焊接设备的俯视图;Figure 2 shows the top view of the synchronous friction welding equipment for the four corners of the frame of the large outdoor machine;
图3所示为大型户外机边框四角同步摩擦焊接设备的正视图;Figure 3 shows the front view of the synchronous friction welding equipment for the four corners of the frame of the large outdoor machine;
图4所示为大型户外机边框四角同步摩擦焊接设备的侧视图;Figure 4 shows the side view of the synchronous friction welding equipment for the four corners of the frame of the large outdoor machine;
图5所示为图1中Y轴三轴模组的结构示意图;FIG. 5 is a schematic structural diagram of the Y-axis three-axis module in FIG. 1;
图6所示为图1中X轴三轴模组的结构示意图;Fig. 6 shows the structural representation of the X-axis three-axis module in Fig. 1;
图7所示为图1中Z轴三轴模组的结构示意图;Fig. 7 shows the structural representation of the Z-axis three-axis module in Fig. 1;
图8所示为图1中侧压夹具的结构示意图;FIG. 8 is a schematic structural diagram of the lateral pressure clamp in FIG. 1;
附图:1、机架;2、机台底座;31、第一三轴焊接模组连接桥;32、第二三轴焊接模组连接桥;4、第一三轴焊接模组;5、Y轴三轴模组;51、第一安装板;52、第一轴承支座;53、第一滑轨;54、第四滑轨;55、第二滑轨;56、第三滑轨;57、第二安装板;6、X轴三轴模组;61、第三安装板;62、第二轴承支座;63、第五滑轨;64、第六滑轨;65、第四安装板;66、固定板;7、焊接主轴;8、Z轴三轴模组;81、第五安装板;82、第三轴承支座;83、第七滑轨;84、第八滑轨;85、第六安装板;86、焊接主轴固定机构;9、工作台;91、第一支撑板;92、第二支撑板;10、侧压夹具;101、夹具主体;102、前压紧块;103、下压紧块;11、电机安装座;12、伺服电机;13、产品定位装夹;131、固定卡头;132、活动卡头;14、第二三轴焊接模组;15、联轴器;16、第三三轴焊接模组;17、焊弓;18、滚珠丝杆19、第四三轴焊接模组。Figures: 1. Frame; 2. Machine base; 31. The first three-axis welding module connection bridge; 32. The second three-axis welding module connection bridge; 4. The first three-axis welding module; 5. Y-axis three-axis module; 51, the first mounting plate; 52, the first bearing support; 53, the first slide rail; 54, the fourth slide rail; 55, the second slide rail; 56, the third slide rail; 57. The second mounting plate; 6. The X-axis three-axis module; 61. The third mounting plate; 62, The second bearing support; 63, The fifth slide rail; 64, The sixth slide rail; 65, The fourth installation plate; 66, fixed plate; 7, welding spindle; 8, Z-axis three-axis module; 81, fifth mounting plate; 82, third bearing support; 83, seventh slide rail; 84, eighth slide rail; 85, the sixth mounting plate; 86, the welding spindle fixing mechanism; 9, the workbench; 91, the first support plate; 92, the second support plate; 10, the side pressure fixture; 101, the fixture body; 102, the front pressure block ;103, lower pressing block; 11, motor mounting seat; 12, servo motor; 13, product positioning and clamping; 131, fixed chuck; 132, movable chuck; 14, second three-axis welding module; 15, Coupling; 16. The third three-axis welding module; 17. The welding bow; 18. The
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
参阅附图1-8,本实施例提供的大型户外机边框四角同步摩擦焊接设备,包括机台底座2、工作台9、三轴焊接模组连接桥以及三轴焊接模组,所述工作台9用于放置并固定待焊接产品,其设置于所述机台底座2的上端面上;所述三轴焊接模组包括分别设置于所述机台底座2四角的第一三轴焊接模组4、第二三轴焊接模组14、第三三轴焊接模组16以及第四三轴焊接模组19;三轴焊接模组包括设置于模组支撑板上的移动模组以及焊接模组,所述三轴焊接模组连接桥包括第一三轴焊接模组连接桥31以及第二三轴焊接模组连接桥32,所述第一三轴焊接模组连接桥31连接第一三轴焊接模组支撑板与第四三轴焊接模组支撑板,所述第二轴焊接模组连接桥32连接所述第二三轴焊接模组支撑板与第三三轴焊接模组支撑板;所述移动模组包括设置于底端的Y轴移动模组5、设置于所述Y轴移动模组5上端的X轴移动模组6以及设置于所述X轴移动模组6上端的Z轴移动模组8;所述焊接模组包括设置于所述Z轴移动模组8上的焊接主轴7以及设置于所述焊接主轴7上用于摩擦焊接的焊弓17。Referring to the accompanying drawings 1-8, the four-corner synchronous friction welding equipment for the frame of a large outdoor machine provided in this embodiment includes a
本实施例中的大型户外机边框四角同步摩擦焊接设备,还包括机架1,所述机架1设置于所述机台底座2的的下端,包括支撑横杆以及支撑脚;所述工作台9包括设置于机台底座2上端面的若干第一支撑板91以及设置于所述第一支撑板91上的第二支撑板92。The four-corner synchronous friction welding equipment for the frame of a large outdoor machine in this embodiment further includes a
本实施例中的大型户外机边框四角同步摩擦焊接设备,所述Y轴移动模组5包括第一安装板51、电机安装座11、伺服电机12、滑轨、滑块、联轴器15、滚珠丝杆18以及第一轴承支座52;所述第一安装板51安装于模块支撑板上,所述滑轨包括设置于模组支撑板上的第一滑轨53、第四滑轨54以及设置于第一安装板51上的第二滑轨55、第三滑轨56,各滑轨上均设置有滑块,第二滑轨55与第三滑轨56的滑块上设置有第二安装板57,设置于第一滑轨53、第四滑轨54的滑块的上端面与第二安装板57的上端面高度一致,其上设置有第三安装板61;所述电机安装座11设置于所述第一安装板51上,所述伺服电机12设置于所述电机安装座11上,所述滚珠丝杆18包括滚珠螺母以及螺杆,所述伺服电机12与所述第一轴承支座52分别设置于所述螺杆两侧末端,所述联轴器15设置于所述螺杆上接近伺服电机12的一侧,所述滚珠螺母与所述第二安装板57相互连接固定。In the synchronous friction welding equipment for the four corners of the frame of a large outdoor machine in this embodiment, the Y-
本实施例中的大型户外机边框四角同步摩擦焊接设备,所述X轴移动模组包括电机安装座11、伺服电机12、滑轨、滑块、联轴器15、滚珠丝杆18以及第二轴承支座62,所述滑轨包括设置于第三安装板61上的第五滑轨63、第六滑轨64,滑轨上设置有滑块,所述滑块上设置有第四安装板65;所述电机安装座11设置于第三安装板61上,所述伺服电机12设置于所述电机安装座11上,所述滚珠丝杆18包括滚珠螺母以及螺杆,所述伺服电机12与所述第二轴承支座62分别设置于螺杆两侧末端,所述联轴器15设置于所述螺杆上接近伺服电机的一侧,滚珠螺母18与所述第四安装板65相互连接固定。The four-corner synchronous friction welding equipment for the frame of a large outdoor machine in this embodiment, the X-axis moving module includes a
本实施例中的大型户外机边框四角同步摩擦焊接设备,第四安装板65上端面垂直设置有若干固定板66,所述固定板66与Y轴方向相互平行,所述固定板66指向设备内侧方向的一侧还设置有第五安装板81。In the synchronous friction welding equipment for the four corners of the frame of the large outdoor machine in this embodiment, a plurality of fixing
本实施例中的大型户外机边框四角同步摩擦焊接设备,所述Z轴移动模组包括电机安装座11、伺服电机12、滑轨、滑块、联轴器15、滚珠丝杆18以及第三轴承支座82,所述滑轨包括设置于第五安装板81上的第七滑轨83、第八滑轨84,滑轨上设置有滑块,所述滑块上设置有第六安装板85;所述电机安装座11设置于第五安装板81上,所述伺服电机12设置于所述电机安装座11上,所述滚珠丝杆18包括滚珠螺母以及螺杆,所述伺服电机12与所述第三轴承支座82分别设置于螺杆两侧末端,所述联轴器15设置于所述螺杆上接近伺服电机12的一侧,滚珠螺母18与所述第六安装板85相互连接固定。In the synchronous friction welding equipment for the four corners of the frame of a large outdoor machine in this embodiment, the Z-axis moving module includes a
本实施例中的大型户外机边框四角同步摩擦焊接设备,所述第六安装板85的另一侧端面设置有焊接主轴固定机构86,所述焊接主轴固定机构86的中心处设置有用于通过焊接主轴7的通孔。In the synchronous friction welding equipment for the four corners of the frame of the large outdoor machine in this embodiment, the other end face of the sixth mounting
本实施例中的大型户外机边框四角同步摩擦焊接设备,所述焊接主轴7为18000r/m、5.5kw恒转矩水冷主轴,在高速摩擦焊接加工时,保证恒定输出扭矩,确保摩擦焊接加工品质。In the large-scale outdoor machine frame four-corner synchronous friction welding equipment in this embodiment, the
本实施例中的大型户外机边框四角同步摩擦焊接设备,还包括设置于所述第二支撑板92上的产品定位装夹13,其包括固定于所述第二支撑板92上端面的固定卡头131、以及与固定卡头131处于同一轴心线、能够相对定位框架水平移动的活动卡头132,所述活动卡头132与设备的控制装置相互电连接。The four-corner synchronous friction welding equipment for the frame of a large outdoor machine in this embodiment further includes a
本实施例中的大型户外机边框四角同步摩擦焊接设备,还包括设置于所述第二支撑板92四角上的侧压夹具10,所述侧压夹具10两两对应配合,其包括夹具主体101、设置于夹具主体101前端的前压紧块102以及设置于夹具主体101下端的下压紧块103,所述夹具主体101与设备的控制装置相互电连接,所述下压紧块102的上端面与前压紧块103的后端面均为倾斜向下的斜面,所述前压紧块102后端面的下端设有与下压紧块103前端相匹配的凹入部。The synchronous friction welding equipment for the four corners of the frame of the large outdoor machine in this embodiment further includes side
本实施例中的大型户外机边框四角同步摩擦焊接设备的设计重点是:The design key points of the four-corner synchronous friction welding equipment for the frame of the large outdoor machine in this embodiment are:
1、本实施例中的大型户外机边框四角同步摩擦焊接设备,包括设置于设备四角的四组摩擦模组,能够实现四角同步摩擦焊,通过采用四系统控制四组三轴联动摩擦焊接模组,三轴联动焊接模组两两相对安装,针对大尺寸产品,替代小型摩擦焊接设备,一次装夹,四角同步摩擦焊接,实现产能高效,低成本投入,减少人工成本投入,现有设备高效利用。1. The four-corner synchronous friction welding equipment for the frame of a large outdoor machine in this embodiment includes four groups of friction modules arranged at the four corners of the equipment, which can realize four-corner synchronous friction welding. By using four systems to control four groups of three-axis linkage friction welding modules , Three-axis linkage welding modules are installed opposite each other, for large-size products, instead of small friction welding equipment, one-time clamping, four-corner synchronous friction welding, to achieve high productivity, low cost investment, reduce labor cost investment, and efficient use of existing equipment .
2、本实施例中的大型户外机边框四角同步摩擦焊接设备,四组独立的三轴联动模组分布在矩形四角,在各轴有效行程内,使得矩形分布的三轴模组,长边方向两两三轴模组之间有效距离900mm~1600mm,短边方向两两三轴模组之间有效距离为400mm~1200mm,设备工作台面能够满足55寸~85寸边框之间任意尺寸四边拼接装夹。2. In the synchronous friction welding equipment for the four corners of the frame of the large outdoor machine in this embodiment, four sets of independent three-axis linkage modules are distributed in the four corners of the rectangle. The effective distance between two or three axis modules is 900mm to 1600mm, and the effective distance between two two or three axis modules in the short side direction is 400mm to 1200mm. The equipment work surface can meet any size four-sided splicing between 55-inch-85-inch borders. folder.
3、本实施例中的大型户外机边框四角同步摩擦焊接设备,通过改变焊接主轴安装方式,将主轴由垂直XOY平面方向安装改为平行XOY平面且垂直YOZ平面方向安装,既能够保证产品水平放置及夹具工装的稳定性,也能够满足产品侧边焊接的工艺要求,同时对设备Z轴行程要求也大大减小,保证机床结构稳定性。3. For the synchronous friction welding equipment at the four corners of the frame of the large outdoor machine in this embodiment, by changing the installation method of the welding spindle, the spindle is installed in the direction of the vertical XOY plane to the direction of the parallel XOY plane and the vertical YOZ plane, which can ensure that the product is placed horizontally And the stability of the fixture tooling can also meet the process requirements of the side welding of the product, and the Z-axis travel requirements of the equipment are also greatly reduced to ensure the structural stability of the machine tool.
4、本实施例中的大型户外机边框四角同步摩擦焊接设备,四角的三轴加工中心模组采用四套新代加工中心控制系统各自独立控制,四个拼接角摩擦焊接加工相互独立运行,互不干涉也便于设备调试;经调试正常后,自动运行采用四角同步加工,即节省工时又保证操作人员安全。4. The four-corner synchronous friction welding equipment for the frame of the large outdoor machine in this embodiment, the three-axis machining center module at the four corners is independently controlled by four sets of new-generation machining center control systems, and the four splicing corner friction welding processes operate independently of each other. Non-interference is also convenient for equipment debugging; after the debugging is normal, four-corner synchronous processing is adopted for automatic operation, which saves man-hours and ensures the safety of operators.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围情况下,都可利用上述揭示的方法和技术内容对本实用新型技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例。故凡是未脱离本实用新型技术方案的内容,依据本实用新型之形状、构造及原理所作的等效变化,均应涵盖于本实用新型的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can utilize the methods and technical contents disclosed above to make many possible changes and modifications to the technical solution of the present invention, or be modified to equivalent changes, etc. effective example. Therefore, all equivalent changes made according to the shape, structure and principle of the present utility model without departing from the technical solution of the present utility model shall be included in the protection scope of the present utility model.
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