CN216035317U

CN216035317U - Improved simple packaging device for photovoltaic module

Info

Publication number: CN216035317U
Application number: CN202121726668.6U
Authority: CN
Inventors: 不公告发明人
Original assignee: Qingju Iot Technology Taizhou Co ltd
Current assignee: Qingju Iot Technology Taizhou Co ltd
Priority date: 2021-07-27
Filing date: 2021-07-27
Publication date: 2022-03-15
Anticipated expiration: 2031-07-27

Abstract

The utility model discloses an improved simple packaging device for a photovoltaic module, which relates to the technical field of logistics carriers, and adopts the technical scheme that the packaging device comprises a rectangular tray, a first protective edge and a packaging belt, wherein the first protective edge is arranged at the vertex angle of the tray, and the improved simple packaging device for the photovoltaic module is characterized in that: the tray comprises a tray body and is characterized by further comprising a top protection piece arranged at the top end of the first protection edge, wherein the cross section of the first protection edge is L-shaped and is abutted against two adjacent side edges of the tray body. The method and the device have the effects of simplifying the packaging steps and improving the efficiency.

Description

Improved simple packaging device for photovoltaic module

Technical Field

The utility model relates to the technical field of logistics carriers, in particular to an improved simple packaging device for a photovoltaic module.

Background

At present, the photovoltaic module is fragile, easy to scratch and the like, so that the requirements on the stability and safety of packaging and transportation are higher. Because the length of the existing vertically stacked components is too large, the components which are laterally placed and boxed are easy to incline to one side after filling the tray, and are separated from the bottom tray, and only the packing belt is used for fixing, so that the transportation risk of the components is large.

In the prior art, chinese patent application publication No. CN111994465A discloses a paperless photovoltaic module packaging device. The device comprises a square tray, a pallet arranged on the square tray and a packing belt, wherein two folding angles at the same side of the pallet are respectively provided with a positioning piece accommodating notch, and a positioning piece is respectively fixedly arranged above the two folding angles at the same side of the square tray; the locating piece includes PMKD, the storage tank that is used for inserting the subassembly base angle, support bar, and PMKD passes the setting element holding breach and fixes on square tray, and the storage tank is vertical to be fixed on PMKD, and two storage tank opening directions of homonymy are relative, and the vertical portion and the PMKD of fixed storage tank are connected to the support bar. Vertical setting of vertical angle bead is above four dog-ears of square tray, and the vertical upper portion edge that stacks the subassembly of top angle bead parcel.

When the photovoltaic module is connected from the production line, the photovoltaic module can be horizontally stacked at the discharge end of the production line. And this kind of paperless photovoltaic module packing plant can play the effect that blocks at the in-process of placing photovoltaic module because the existence of setting element, is difficult to directly place photovoltaic module on the tray through equipment such as fork truck, upset machine, needs go on through the mode of artifical transport, and is inefficient, and the process is loaded down with trivial details.

SUMMERY OF THE UTILITY MODEL

The utility model mainly aims to overcome the defects of the prior art, and provides an improved simple photovoltaic module packaging device which can be used for placing photovoltaic modules on a tray directly through a forklift, a turnover machine and other equipment, so that the packaging steps are simplified, and the efficiency is improved.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the utility model provides a simple and easy packing plant of improved generation photovoltaic module, includes the tray of rectangle, first arris of protecting and packing area, first arris of protecting sets up the apex angle position department at the tray, its characterized in that: the tray comprises a tray body and is characterized by further comprising a top protection piece arranged at the top end of the first protection edge, wherein the cross section of the first protection edge is L-shaped and is abutted against two adjacent side edges of the tray body.

Preferably, the top protection member is a top cover, and the top cover comprises a top plate and side plates fixed on four sides of the top plate; a rectangular cavity for placing the photovoltaic assembly and the first protective edge is formed between the top plate and the side plate.

Preferably, the top guard is a flexible pad.

Preferably, the top of the top protection piece is provided with a wire bunching block, and a wire bunching groove for placing a baling belt is formed in the wire bunching block.

Preferably, the first protective edges are connected with obliquely arranged reinforcing strips, and the reinforcing strips are arranged between two adjacent first protective edges; the first edge protector is provided with a connecting sheet, one end of the connecting sheet is fixedly connected with the first edge protector, and the other end of the connecting sheet is fixedly connected with the reinforcing strip.

Preferably, the reinforcing bars at the two ends of the tray are inclined in opposite directions.

Preferably, a transverse plate is arranged between two adjacent first guard edges, and connecting plates fixedly connected with the first guard edges are fixed at two ends of the transverse plate.

Preferably, the inner wall of the first rib is further provided with a second rib with an L-shaped cross section.

The utility model has the following beneficial effects:

(1) the stacked photovoltaic modules after discharging are turned and packaged, so that manual carrying and simplified steps can be reduced, and the efficiency is improved; meanwhile, the protective edge is abutted against two adjacent side edges of the tray, so that the protective edge can be abutted against a photovoltaic assembly placed on the base, the sliding of the photovoltaic assembly on the base is reduced, and the scratching damage to the photovoltaic assembly is reduced;

(2) the top cover protects the top end of the photovoltaic module, the height of the top end of the protective edge is lower than that of the top end of the photovoltaic module, the packaging belt packs and fixes the top cover, and the packaging device is an integral body and can be separately carried and stacked;

(3) the top cap is the backing plate, and another tray is placed on the top of backing plate, protects many multilayers photovoltaic module of arris this moment, can carry out multilayer packing to photovoltaic module.

Drawings

FIG. 1 is a schematic overall structure diagram of the first embodiment;

fig. 2 is a schematic view of the overall structure of the second embodiment.

Wherein the figures include the following reference numerals: 1. a tray; 2. a support leg; 3. a first edge protector; 31. a reinforcing strip; 32. connecting sheets; 33. a transverse plate; 34. a second edge protector; 4. a top cover; 41. a top plate; 42. a side plate; 43. a wire harness block; 431. a wiring trough; 5. packing a belt; 6. a photovoltaic module; 7. a backing plate.

Detailed Description

The utility model will be further explained with reference to the drawings.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The first embodiment is as follows: the utility model provides a simple and easy packing plant of improved generation photovoltaic module, refers to fig. 1, includes rectangle tray 1, fixes landing leg 2 in rectangle tray 1 bottom, installs four first safe arriss 3 in tray 1 apex angle position department, installs the top cap 4 on first safe arris 3 tops and packs packing area 5 to whole device packs.

The length of tray 1 is the same with the length of photovoltaic module 6, and the width of tray 1 equals n photovoltaic module 6 thickness sum. Landing leg 2 is fixed in the bottom of tray 1 for there is the clearance between tray 1 and the ground, and follow-up fork truck of being convenient for transports it. The cross section of the first guard edge 3 is L-shaped and can be abutted against two adjacent side edges of the tray 1; because the length of tray 1 is the same with photovoltaic module 6's length, the width of tray 1 equals n photovoltaic module 6's thickness with, so when n photovoltaic module 6 place on tray 1 back, the inner wall of first rib 3 and the photovoltaic module 6 butt of tray 1 both sides.

The top cover 4 includes a top plate 41 and side plates 42 fixed to four sides of the top plate 41. Between the top plate 41 and the side plates 42 a rectangular receptacle is formed in which the photovoltaic module 6 and the first protective edge 3 are placed. The top cover 4 is also fixed with a wire harness block 43, and the vertical section of the wire harness block 43 is L-shaped and fixed at the junction of the top plate 41 and the side plate 42. The wire harness block 43 is provided with a wire harness groove 431. The bundling groove 431 is used for placing the packing belt 5, the spacing of the packing belt 5 is realized, and the shaking of the packing belt 5 can be reduced, so that the scratch of the surface of the photovoltaic assembly 6 caused by the shaking of the packing belt 5 is reduced. The top cover 4 is typically a flexible material, such as corrugated paper, which reduces damage to the photovoltaic module 6.

An obliquely arranged reinforcing strip 31 is further fixed between two adjacent first protective edges 3, and two ends of the reinforcing strip 31 are respectively abutted against the two adjacent first protective edges 3. And the reinforcing bars 31 located at both ends (or both sides) of the tray 1 are inclined in opposite directions. The first edge protector 3 is provided with a connecting sheet 32, one end of the connecting sheet 32 is fixedly connected with the first edge protector 3 (generally, a screw is used for facilitating the installation and the disassembly of the screw), and the other end is fixedly connected with the reinforcing strip 31.

The using method comprises the following steps: the discharging end of the photovoltaic assembly production line is placed on the turnover machine, the tray 1 is vertically placed on the side edge of the turnover machine, the photovoltaic assemblies 6 are discharged from the discharging end and fall onto the turnover machine, and when the number of the photovoltaic assemblies 6 accumulated on the turnover machine reaches n, the production line stops discharging or the turnover machine is moved. At the moment, the n photovoltaic modules 6 are horizontally stacked, and the photovoltaic modules 6 are packed once through the flexible packing belt 5.

And then, the turnover machine turns over to change the vertically placed tray 1 into horizontal placement and place the tray at the bottom end of the photovoltaic module 6, and the n horizontally stacked photovoltaic modules 6 are changed into vertical placement and are placed on the tray 1. The photovoltaic modules 6 are then adjusted so that the sides of the photovoltaic modules 6 are aligned with the sides of the tray 1. After the first protective edges 3 at the four vertex angles are installed, the reinforcing strips 31 are installed after the first protective edges 3 are installed. And finally, covering the top cover 4 on the top ends of the first protective ribs 3 and the photovoltaic modules 6, and packaging the first protective ribs and the photovoltaic modules through a packaging belt 5, so that the photovoltaic modules 6 are packaged.

Example two: the difference between this embodiment and the first embodiment is the packaging manner. The first embodiment is single-layer packaging, and after the photovoltaic module 6 is packaged by the packaging device, the photovoltaic module 6 and the packaging device form a whole carrying body which is transported by carrying tools such as a forklift. The present embodiment achieves multi-layer packaging of the photovoltaic modules 6 (typically two layers in view of transportation constraints) by changing the packaging.

Referring to fig. 2, the photovoltaic module 6 is placed with a mat 7, the cross-sectional area of the mat 7 being the same as the cross-sectional area of the tray 1. The backing plate 7 is a soft material (typically corrugated paper) and protects the top end of the photovoltaic module 6. The inner wall of the first edge protector 3 is also provided with a second edge protector 34 made of soft materials (generally corrugated paper); the cross section of second rib 34 is L shape, and second rib 34 and photovoltaic module 6 butt, and the second rib is when photovoltaic module 6 once packs, protects photovoltaic module 6.

Two transverse plates 33 perpendicular to the first protective edges 3 are further arranged between the two adjacent first protective edges 3, and the transverse plates 33 are arranged at the junction of the upper photovoltaic module 6 and the lower photovoltaic module 6. The transverse plate 33 is likewise provided with a connecting piece 32, and the transverse plate 33 and the first rib 3 are fixedly connected by the connecting piece 32.

The using method comprises the following steps: the discharging end of the photovoltaic assembly production line is placed on the turnover machine, the tray 1 is vertically placed on the side edge of the turnover machine, the photovoltaic assemblies 6 are discharged from the discharging end and fall onto the turnover machine, and when the number of the photovoltaic assemblies 6 accumulated on the turnover machine reaches n, the production line stops discharging or the turnover machine is moved. At this moment, the n photovoltaic modules 6 are horizontally stacked, the photovoltaic modules 6 are turned over through the turning machine, the second protective ribs 34 are installed after the turning is completed, and the photovoltaic modules are packaged once.

The photovoltaic modules 6 are then adjusted so that the sides of the photovoltaic modules 6 are aligned with the sides of the tray 1. And placing the base plate 7 on the top end of the photovoltaic module 6, then placing a new tray 1 and the photovoltaic module 6 packaged once, and placing according to the sequence. After placing the completion, install at the first edge protector 3 of four apex angle positions department, the photovoltaic module 6 of each layer all covers in first edge protector 3's needs, and after the installation of first edge protector 3 was accomplished, install reinforcing strip 31 and diaphragm 33 again. And finally, placing the base plate of the topmost photovoltaic module 6, and packaging the multiple layers of photovoltaic modules through a packaging belt 5, thereby realizing the multi-layer packaging of the photovoltaic modules 6.

In the description of the present invention, it should be noted that the terms "front end", "rear end", "left and right", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "communicating" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a simple and easy packing plant of improved generation photovoltaic module, includes tray (1) and the first edge protector (3) of rectangle, its characterized in that: the first protective edge (3) is arranged at the position of the vertical side edge of the tray (1), and is abutted against two adjacent side edges of the tray (1) and a photovoltaic module (6) placed on the tray (1); the top end of the photovoltaic module (6) is provided with a top protection piece;

the top protection piece is a top cover (4), and the top cover (4) comprises a top plate (41) and side plates (42) fixed on four side edges of the top plate (41); a rectangular cavity for placing the photovoltaic assembly (6) and the first protective edge (3) is formed between the top plate (41) and the side plate (42);

the top protection is a flexible backing plate (7);

the top of the top protection piece is provided with a wire bundling block (43), and a wire bundling groove (431) is formed in the wire bundling block (43).

2. The improved simple packaging device for photovoltaic modules as claimed in claim 1, wherein: the first protective edges (3) are connected with obliquely arranged reinforcing strips (31), and the reinforcing strips (31) are arranged between two adjacent first protective edges (3); the first edge protector (3) is provided with a connecting sheet (32), one end of the connecting sheet (32) is fixedly connected with the first edge protector (3), and the other end of the connecting sheet is fixedly connected with the reinforcing strip (31).

3. The improved simple packaging device for photovoltaic modules as claimed in claim 2, wherein: the inclination directions of the reinforcing strips (31) at the two ends of the tray (1) are opposite.

4. The improved simple packaging device for photovoltaic modules as claimed in claim 1, wherein: a transverse plate (33) is arranged between two adjacent first guard edges (3), and connecting pieces (32) fixedly connected with the first guard edges (3) are fixed at two ends of the transverse plate (33).

5. The improved simple packaging device for photovoltaic modules as claimed in claim 1, wherein: the inner wall of the first protective edge (3) is also provided with a second protective edge (34) with an L-shaped cross section.