CN216016667U - Full-automatic motor magnetic steel inserting device - Google Patents
Full-automatic motor magnetic steel inserting device Download PDFInfo
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- CN216016667U CN216016667U CN202121381499.7U CN202121381499U CN216016667U CN 216016667 U CN216016667 U CN 216016667U CN 202121381499 U CN202121381499 U CN 202121381499U CN 216016667 U CN216016667 U CN 216016667U
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Abstract
The utility model relates to a full-automatic motor magnetic steel inserting device, which comprises: the magnetic steel feeding module comprises a linear guide rail, a magnetic steel bin sliding on the linear guide rail and a material distribution mechanism positioned on the edge of the linear guide rail; the conveying assembly module comprises a material taking robot; and the positioning module comprises a rotatable indexing table and a plurality of iron core positioning seats which are distributed on the rotatable indexing table. Compared with the prior art, the utility model has the advantages of simple structure, convenient operation, high production efficiency and the like.
Description
Technical Field
The utility model relates to the field of motor rotor core production, in particular to a full-automatic motor magnetic steel inserting device.
Background
At present, the most of the magnetic steel inserting work of the rotor core is carried out by means of a manual or semi-automatic device, and the magnetic steel sheet is strong in magnetism and easy to break, so that the requirement of positive and negative magnetism exists after the magnetic steel sheet is inserted into the core, and great difficulty is caused to manual or semi-automatic operation. Moreover, the number of each iron core magnetic steel reaches 10-20 pieces, 4-6 iron cores of each motor have strict requirements on the production rhythm of the inserted magnetic steel. At present, various automatic magnetic steel inserting devices exist in the market, but due to the characteristics of magnetic steel, all the problems cannot be well solved from the devices in the market at present.
Most of the existing devices for inserting the magnetic steel are semi-automatic, and the magnetic steel needs to be manually swung into a fixed shape or inserted into a pre-tool for operation. The manual work process degree of difficulty is big, and the time is of a specified duration, mostly adopts many equipment to use together the demand that can satisfy motor production, and is inefficient. In addition, the magnetic steel is fragile, the magnetic steel is easily damaged in the manual placing process and the whole press-fitting process, and the product reject ratio is high. Meanwhile, because the types of iron cores in the current motor market are various, the placing shapes of the magnetic steels are different, the existing equipment is usually special machine production equipment, the shape change is complex, and the production cost is high.
The search shows that: utility model patent CN209571926U discloses an insert magnet steel device, include: a motor shaft clamping mechanism; the output shaft of the first motor is connected with the motor shaft clamping mechanism; the first motor is arranged on the conveying mechanism; the iron core positioning mechanism is positioned on one side of the conveying mechanism; the gluing mechanism is positioned at the tail end of the conveying mechanism; insert magnet steel mechanism, insert magnet steel mechanism and be located transport mechanism's end, insert magnet steel mechanism and include: a support; the feeding rail is arranged on the bracket, and is provided with an accommodating groove which is provided with a discharge hole; the mounting seat is mounted on the feeding track; the first air cylinder is fixed on the mounting seat; and the inserting plate is connected with an output shaft of the first air cylinder and is positioned at the corresponding position of the discharge hole. By adopting the scheme, the magnetic steel and the iron core can be conveniently assembled, and the assembly efficiency of the magnetic steel and the iron core is improved; however, the device has the defects of inconvenient operation, complex structure, pending improvement of production efficiency and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provide the full-automatic motor magnetic steel inserting device with simple structure and high efficiency.
The purpose of the utility model can be realized by the following technical scheme:
a full-automatic motor magnetic steel inserting device comprises:
the magnetic steel feeding module comprises a linear guide rail, a magnetic steel bin sliding on the linear guide rail and a material distribution mechanism positioned on the edge of the linear guide rail;
the conveying assembly module comprises a material taking robot;
and the positioning module comprises a rotatable indexing table and a plurality of iron core positioning seats which are distributed on the rotatable indexing table.
Further, the magnetic steel feeding module further comprises a pushing mechanism for pushing the magnetic steel bin to a specified position.
Further, the pushing mechanism comprises a pushing plate, a speed reducer and a servo motor which are connected in sequence.
Further, the material distribution mechanism comprises a material distribution cylinder for separating the magnetism isolating sheet from the magnetic steel.
Further, the magnetic steel feeding module further comprises a magnetic separation sheet bin, and the magnetic separation sheet bin is connected with the distributing mechanism.
Further, the magnetic steel bin adopts a horizontal bin.
Furthermore, the material taking robot adopts a high-speed four-axis robot which completes one-time magnetic steel press mounting for 4-5 s.
Furthermore, a plurality of groups of magnetic steel feeding modules and a plurality of groups of conveying and assembling modules are arranged in a matched mode.
Further, a workpiece detection sensor is further arranged on the rotatable indexing table.
Furthermore, the magnetic steel feeding module, the conveying assembly module and the positioning module are distributed and installed on an integral frame.
Compared with the prior art, the utility model has the following advantages:
1. the magnetic steel conveying device realizes iron core positioning and automatic magnetic steel assembly by arranging the magnetic steel feeding module, the conveying assembly module and the positioning module, has simple structure and high efficiency, and avoids the complexity of manual operation and errors caused by the complexity.
2. The utility model adopts a horizontal stock bin and a servo feeding mode, and solves the problem of unstable material of the traditional stock bin.
3. The utility model realizes the mode of inserting the magnetic steel into the single piece through the material distributing mechanism, ensures the safety of the product and improves the qualified rate of the product.
4. The utility model adopts the high-speed four-axis robot for finishing the magnetic steel press mounting for one time in 4-5s, thereby greatly improving the production efficiency.
5. According to the utility model, multiple groups of magnetic steel feeding modules and transmission assembly modules are adopted, multiple material taking robots cooperate and cooperate to respectively operate designated areas, so that the equipment efficiency is greatly improved, and the beat requirement of motor production is met.
6. The iron core positioning seat is arranged on the rotatable indexing table, and the rotatable indexing table is matched with the four-axis robot, so that the equipment efficiency can be improved.
7. The integral frame base is welded by adopting the square pipes, so that the integral operation stability and the positioning precision of the equipment are ensured.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view of the present invention;
FIG. 4 is a schematic structural diagram of a magnetic steel bunker;
FIG. 5 is a schematic structural view of a linear guide rail;
FIG. 6 is a schematic structural view of the material distributing mechanism;
FIG. 7 is a schematic structural diagram of a four-axis robot;
fig. 8 is a schematic view of a press fitting;
FIG. 9 is a schematic structural diagram of a positioning module;
FIG. 10 is a side view of the positioning module;
FIG. 11 is a schematic view of the overall frame construction;
in fig. 1: 1. the device comprises a magnetic steel bin, 2, a pushing plate, 3, a servo motor, 4, a linear guide rail, 5, a speed reducer, 6, a material distributing mechanism, 7, a magnetism isolating sheet bin, 8, a material taking robot, 9, a press-fitting part, 10, an iron core positioning seat, 11, a rotatable indexing table, 12, a workpiece detection sensor, 13, an integral frame, 14, an adjusting foot, 15 and a rotating motor.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the description refers must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Referring to fig. 1-3, the embodiment provides a full-automatic motor magnetic steel inserting device, which includes a magnetic steel feeding module M1, a conveying and assembling module M2 and a positioning module M3, a motor core is placed on the positioning module M3, the magnetic steel feeding module M1 pushes magnetic steel to a designated position, the conveying and assembling module M2 obtains magnetic steel and conveys the magnetic steel to the positioning module M3, and the magnetic steel is automatically pressed on the motor core.
As shown in fig. 9-10, the positioning module M3 includes a rotatable indexing table 11 and a plurality of iron core positioning seats 10 distributed on the rotatable indexing table 11, the motor iron core is installed on each iron core positioning seat 10, after completing the magnetic steel inserting action, the next motor iron core to be operated is conveniently loaded through the rotation of the rotatable indexing table 11, and the degree of automation is high. The rotatable index table 11 is rotated by a rotary motor 15.
In a preferred embodiment, a plurality of groups of magnetic steel feeding modules M1 and a plurality of groups of conveying and assembling modules M2 are arranged in a matched manner, and magnetic steel insertion operation is performed on a plurality of motor cores simultaneously in a designated area, so that the working efficiency is improved.
Referring to fig. 4-6, the magnetic steel feeding module M1 includes a linear guide rail 4, a magnetic steel bin 1 sliding on the linear guide rail 4, and a material distribution mechanism 6 located at the edge of the linear guide rail 4, where the magnetic steel bin 1 is a horizontal bin, and the material distribution mechanism 6 includes a material distribution cylinder for separating the magnetic separation sheet from the magnetic steel. The magnetic steel bin 1 is driven by the servo motor 3 and is axially transported to a designated position along the linear guide rail 4 through the push plate 2, the magnetic steel and the magnetic separation sheet are separated by the material separating cylinder, and the separated magnetic steel is transported to the positioning module M3 through the conveying assembly module M2.
In a preferred embodiment, the magnetic steel feeding module further includes a magnetic separation sheet bin 7, the magnetic separation sheet bin 7 is connected to the material distribution mechanism 6, as shown in fig. 6, the magnetic separation sheet bin 7 is V-shaped, one end of the V-shaped magnetic separation sheet bin receives the magnetic separation sheet separated by the material distribution cylinder, and the other end of the V-shaped magnetic separation sheet bin is used for discharging the magnetic separation sheet.
The magnetic steel feeding module M1 further includes a pushing mechanism for pushing the magnetic steel bin 1 to a designated position, as shown in fig. 5, the pushing mechanism includes a pushing plate 2, a speed reducer 5, and a servo motor 3, which are connected in sequence.
As shown in fig. 7, the conveying and assembling module M2 includes a material taking robot 8, and the material taking robot 8 adopts a high-speed four-axis robot that completes one magnetic steel press-fitting process in 4-5 s. As shown in fig. 8, the material taking robot 8 is a robot with a press-fitting part 9, and forms a mechanical gripper with a press-fitting function, so that magnetic steel can be conveniently grabbed and pressed into a motor core.
Referring to fig. 9, a workpiece detection sensor 12 for detecting whether the iron core is in place and/or detecting whether the magnetic steel is assembled in place is further disposed on the rotatable index table 11. In the present embodiment, the workpiece detection sensor 12 may be an infrared sensor or a position sensor.
In another embodiment, the magnetic steel feeding module, the conveying assembly module and the positioning module are distributed and installed on an integral frame 13, as shown in fig. 11, the bases of the integral frame 13 are connected by square pipes and fixed on the ground by chemical bolts through adjusting the feet.
When the device starts to work, the magnetic steel bin 1 is driven by the servo motor 3 and moves to a specified position along the linear guide rail 4 through the push plate 2. The magnetic steel in the bin is separated from the magnetic steel by the material distribution mechanism 6, the magnetic separation sheet enters the magnetic separation sheet bin 7, the four-axis robot takes the magnetic steel from the material distribution mechanism 6, moves the magnetic steel to a designated position and presses the magnetic steel into the iron core; the two sets of magnetic steel feeding modules M1 and the transmission assembly module M2 work simultaneously, and after one-time work is finished, the rotatable indexing table 11 is rotated by a designated angle, and the equipment works repeatedly; the whole equipment realizes the partition work of the iron core cache and the four-axis robot through the rotatable indexing table 11. The working process of the device is full-automatic, manual intervention is needed only when the stock bin needs to be supplemented, and the whole row of magnetic steel sheets are placed into the stock bin.
While the utility model has been described with reference to specific embodiments, the utility model is not limited thereto, and those skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope of the utility model. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a full-automatic motor plug-in magnetic steel device which characterized in that includes:
the magnetic steel feeding module comprises a linear guide rail (4), a magnetic steel bin (1) sliding on the linear guide rail (4) and a material distribution mechanism (6) positioned at the edge of the linear guide rail (4);
a transfer assembly module comprising a material pick robot (8);
the positioning module comprises a rotatable indexing table (11) and a plurality of iron core positioning seats (10) which are distributed on the rotatable indexing table (11).
2. The full-automatic motor magnetic steel inserting device according to claim 1, wherein the magnetic steel feeding module further comprises a pushing mechanism for pushing the magnetic steel bin (1) to a specified position.
3. The full-automatic motor magnet steel inserting device according to claim 2, wherein the pushing mechanism comprises a pushing plate (2), a speed reducer (5) and a servo motor (3) which are connected in sequence.
4. The full-automatic motor magnetic steel inserting device according to claim 1, wherein the material separating mechanism (6) comprises a material separating cylinder for separating the magnetic separation sheet from the magnetic steel.
5. The full-automatic motor magnetic steel inserting device according to claim 1, wherein the magnetic steel feeding module further comprises a magnetic separation sheet bin (7), and the magnetic separation sheet bin (7) is connected with the material distributing mechanism (6).
6. The full-automatic motor magnetic steel inserting device according to claim 1, wherein the magnetic steel bin (1) is a horizontal bin.
7. The full-automatic motor magnetic steel inserting device according to claim 1, wherein the material taking robot (8) adopts a high-speed four-axis robot for completing one magnetic steel press mounting in 4-5 s.
8. The full-automatic motor magnetic steel inserting device according to claim 1, wherein multiple groups of magnetic steel feeding modules and conveying and assembling modules are arranged in a matched mode.
9. A fully automatic motor alnico apparatus according to claim 1, wherein said rotatable index table (11) is further provided with a workpiece detection sensor (12).
10. The full-automatic motor magnetic steel inserting device according to claim 1, wherein the magnetic steel feeding module, the conveying and assembling module and the positioning module are distributed and installed on an integral frame (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121381499.7U CN216016667U (en) | 2021-06-22 | 2021-06-22 | Full-automatic motor magnetic steel inserting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121381499.7U CN216016667U (en) | 2021-06-22 | 2021-06-22 | Full-automatic motor magnetic steel inserting device |
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| Publication Number | Publication Date |
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| CN216016667U true CN216016667U (en) | 2022-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121381499.7U Active CN216016667U (en) | 2021-06-22 | 2021-06-22 | Full-automatic motor magnetic steel inserting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116388486A (en) * | 2023-05-29 | 2023-07-04 | 常州市臻程智能设备有限公司 | Automatic cloth of shaftless permanent magnet core magnet steel inserts machine |
-
2021
- 2021-06-22 CN CN202121381499.7U patent/CN216016667U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116388486A (en) * | 2023-05-29 | 2023-07-04 | 常州市臻程智能设备有限公司 | Automatic cloth of shaftless permanent magnet core magnet steel inserts machine |
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