CN216001769U

CN216001769U - Equipment for producing and processing laminated glass

Info

Publication number: CN216001769U
Application number: CN202121983079.6U
Authority: CN
Inventors: 胡小锋
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-08-23
Filing date: 2021-08-23
Publication date: 2022-03-11
Anticipated expiration: 2031-08-23

Abstract

The utility model provides a device for producing and processing laminated glass, which comprises a lower rack, wherein the upper side of the lower rack is provided with an upper rack, the upper side of the lower rack and the lower side of the upper rack are both provided with a hot-pressing mechanism, and the hot-pressing mechanism comprises: the cooling layer and the flexible heating plates are attached to one side of the cooling layer, and the edges of the opposite sides of the two flexible heating plates correspond to each other; one side of the lower frame is provided with a liquid cooling box, the liquid cooling box comprises two liquid inlets and two liquid outlets, and the two liquid inlets and the two liquid outlets are respectively connected to two ends of the two cooling layers. The equipment for producing and processing the laminated glass adopts a negative pressure mode, eliminates the potential safety hazard of the high-pressure kettle, automatically feeds and discharges materials, and has high automation degree; the heating element is in direct contact with the glass, so that the heat conduction efficiency is high, the energy consumption is low, and the rapid cooling can be realized on the premise that the energy consumption is low and the glass bears negative pressure; therefore, the efficiency can be improved, and the stability of the product quality is ensured.

Description

Equipment for producing and processing laminated glass

Technical Field

The utility model belongs to the technical field of glass processing, and particularly relates to equipment for producing and processing laminated glass.

Background

The laminated glass is a composite glass product which is made up by using two or more pieces of glass and sandwiching one or more layers of organic polymer intermediate film between them, and making the glass and intermediate film be permanently bonded into one body by means of special high-temp. prepressing (or vacuum-pumping) and high-temp. high-pressure treatment.

The autoclave process needs secondary heating and pressurization, has high energy consumption and long production period, and a high-pressure container has certain potential safety hazard; the vacuum bag process adopts a heating pipe for heat radiation or uses air as a medium to heat the glass, and the glass is cooled by natural or air cooling, so that the energy consumption is high, the heating is uneven, the processing time is long, the glass is manually assembled and disassembled, the vacuum bag is manually sealed, the manual feeding is carried out and carried out of the furnace, and the efficiency is low; the laminator does not allow for rapid cooling with low energy consumption and with the glass in the furnace (without leaving the heating plate) and the glass is subjected to negative pressure, and is energy intensive.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide equipment for producing and processing laminated glass, which solves the technical problems of low efficiency, high energy consumption and high-voltage potential safety hazard of the existing glass processing technology.

In order to achieve the above object, the present invention provides an apparatus for producing laminated glass, comprising a lower frame, an upper frame provided on an upper side of the lower frame, and a hot pressing mechanism provided on both the upper side of the lower frame and a lower side of the upper frame, wherein the hot pressing mechanism comprises: the cooling layer and the flexible heating plates are attached to one side of the cooling layer, and the edges of the opposite sides of the two flexible heating plates correspond to each other; a liquid cooling box is arranged on one side of the lower frame and comprises two liquid inlets and two liquid outlets which are respectively connected with two ends of the two cooling layers; the inner side of the lower frame is provided with a conveying mechanism, wherein the hot pressing mechanism of the lower frame is positioned at the inner side of the conveying mechanism.

By the scheme, the negative pressure mode is adopted, the potential safety hazard of the high-pressure kettle is eliminated, the materials are automatically fed and discharged, and the automation degree is high; the heating element is in direct contact with the glass, so that the heat conduction efficiency is high, the energy consumption is low, and the rapid cooling can be realized on the premise that the energy consumption is low and the glass bears negative pressure; therefore, the efficiency can be improved, and the stability of the product quality is ensured.

Optionally, the cooling layer and the flexible heating plate of one hot pressing mechanism are both arranged on the upper side of the lower frame, the cooling layer and the flexible heating plate of the other hot pressing mechanism are both arranged on the lower side of the upper frame, and the flexible heating plates of the two hot pressing mechanisms are corresponding to each other.

By last, under the drive of last frame, the flexible heating board of the downside of last frame can compress tightly on another flexible heating board, and the closely laminating all around of two flexible heating boards, and then can prevent to appear the condition of leaking gas when the evacuation between two flexible heating boards.

Optionally, the conveying mechanism includes a conveyor belt disposed inside the lower frame, and the upper side of the flexible heating plate disposed on the lower frame is attached to the conveyor belt.

By last, the laminating neither influences the conveyer belt and treats the transport of processing glass at the flexible heating board of conveyer belt downside, can cooperate with the flexible heating board of last frame top again, and the flexible design of hot plate for two hot plates form inside seal's structure with the conveyer belt more easily, have made things convenient for evacuation and heat to the glass that is located between two hot plates.

Optionally, the upper side of the lower frame is provided with a plurality of lifting mechanisms, and the output ends of the lifting mechanisms are fixed on the upper frame.

By last, set up elevating system, conveniently drive the frame lift of going up, and then make two flexible heating boards can closely laminate also can separate, and then improve machining efficiency.

Optionally, a liquid guide pipe is arranged in the cooling layer, a liquid inlet of the liquid cooling box is connected to one end of the liquid guide pipe, and a liquid outlet of the liquid cooling box is connected to the other end of the liquid guide pipe.

By last, continuously carry refrigerated liquid to the liquid guide pipe through the liquid cooling case, make the cooling layer keep the best cooling effect, and then can improve the cooling efficiency of cooling layer, shorten glass's process time.

Optionally, a vacuum machine is arranged on one side of the lower frame, and an exhaust pipe of the vacuum machine is connected to one flexible heating plate of the vacuum machine.

By last, through the vacuum machine can be fast with evacuation between the two flexible hot plates of inseparable laminating to produce the negative pressure to glass, make simultaneously to laminate more closely between two flexible hot plates and the glass, and then can heat glass more efficiently, also saved the energy consumption.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the utility model and, together with the description, serve to explain the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic perspective view of an embodiment of the present invention;

FIG. 2 is a schematic side view of an embodiment of the present invention;

FIG. 3 is a schematic front view of an embodiment of the present invention;

fig. 4 is a schematic top view of the structure according to an embodiment of the utility model.

Detailed Description

The apparatus for producing laminated glass according to the present invention will be described in detail with reference to fig. 1 to 4.

The equipment for producing and processing the laminated glass comprises a lower frame 1, an upper frame 2 is arranged on the upper side of the lower frame 1, hot-pressing mechanisms are respectively arranged on the upper side of the lower frame 1 and the lower side of the upper frame 2, and each hot-pressing mechanism comprises: cooling layer 3, the flexible hot plate 4 of laminating in cooling layer 3 one side, the edge of two flexible hot plate 4 opposite sides is corresponding.

One side of the lower frame 1 is provided with a liquid cooling box 5, the liquid cooling box 5 comprises two liquid inlets and two liquid outlets, and the two liquid inlets and the two liquid outlets are respectively connected to two ends of the two cooling layers 3.

The inner side of the lower frame 1 is provided with a conveying mechanism, wherein the hot pressing mechanism of the lower frame 1 is positioned at the inner side of the conveying mechanism.

Specifically, the method comprises the following steps: under the action of the conveying mechanism, glass is fed between two hot pressing mechanisms (an upper flexible heating plate, a lower flexible heating plate, an upper cooling layer and a lower cooling layer which are all referred to by the conveying mechanism, the flexible heating plate positioned on the upper side of the conveying mechanism is an upper flexible heating plate, the other heating plate is a lower flexible heating plate, and the cooling layer is also referred to in the text), the upper flexible heating plate and the upper cooling layer fall down along with an upper frame, so that the upper flexible heating plate is in direct contact with the upper surface of the glass to realize heat conduction, the lower flexible heating plate is in contact with the lower surface of the glass at intervals of a transmission belt of the conveying mechanism to realize heat conduction, the peripheries of the upper flexible heating plate and the lower flexible heating plate are completely contacted to form a sealed space, the glass is placed in the sealed space, the glass is vacuumized, so that vacuum is formed between the upper flexible heating plate and the lower flexible heating plate, the upper flexible heating plate is started or the upper flexible heating plate and the lower flexible heating plate are simultaneously and the glass is heated, after heating to a specific temperature, stopping heating, starting the lower cooling layer or the upper cooling layer or simultaneously starting the upper cooling layer and the lower cooling layer, stopping vacuumizing when the glass is cooled to a certain temperature, finishing the vacuum state between the upper flexible heating plate and the lower flexible heating plate, lifting the upper flexible heating plate and the upper cooling layer, and sending the glass out by the conveying mechanism, namely finishing the glass processing flow. It should be noted that the electric devices referred to in this application may be powered by a storage battery or an external power source. Wherein, the upper cooling layer is made of flexible material, and the lower cooling layer is made of hard material.

As shown in fig. 1, the cooling layer 3 and the flexible heating plate 4 of one of the hot press mechanism of this embodiment are all installed at the upside of lower frame 1, the cooling layer 3 and the flexible heating plate 4 of another hot press mechanism are all installed at the downside of last frame 2, and the flexible heating plate 4 of two hot press mechanisms is corresponding, under the drive of last frame 2, go up the upside of flexible heating plate 4 that flexible heating plate 4 closely laminates under, and then make glass closely laminate between two flexible heating plate 4, and two hot plates not only can be used for the heating, can also conduct heat, make cooling layer 3 can cool down glass through flexible heating plate, and is convenient and fast.

As shown in fig. 1, the conveying mechanism of this embodiment includes the conveyer belt 101 that sets up at lower frame 1 inboard, and the upside that is located the flexible heating board 4 of lower frame 1 is laminated with conveyer belt 101 mutually, adopts the conveyer belt to carry glass, and this conveyer belt adopts the heat conduction material to make, has not only made things convenient for the transport of glass, has still reduced the condition of the heating effect of flexible heating board 4 under the conveyer belt influence.

As shown in fig. 1, a plurality of lifting mechanisms are installed on the upper side of the lower frame 1 of this embodiment, the output ends of the lifting mechanisms are fixed on the lower side of the upper frame 2, liquid guide tubes are arranged inside the cooling layer 3, the liquid inlet of the liquid cooling box 5 is connected to one end of the liquid guide tubes, the liquid outlet of the liquid cooling box 5 is connected to the other end of the liquid guide tubes, a vacuum machine is installed on one side of the lower frame 1 of this embodiment, the exhaust pipe of the vacuum machine is connected to one flexible heating plate 4 of the vacuum machine, and the liquid cooling box 5 continuously conveys cooled liquid to the liquid guide tubes, so that the cooling layer 3 maintains the optimal cooling effect, the cooling efficiency of the cooling layer 3 can be improved, and the glass processing time can be shortened; the vacuum machine can quickly vacuumize the two flexible heating plates 4 tightly attached to each other to generate negative pressure for glass, the two flexible heating plates 4 and the glass are attached to each other more tightly, the glass can be heated more efficiently, and energy consumption is reduced.

In order to improve the conveying effect of the conveyor belt, an alternative embodiment is provided in the present embodiment. The conveying mechanism comprises a conveyor, the glass is conveyed between the two flexible heating plates 4 by the conveyor, the conveyor is provided with an independent power mechanism, the power is stronger, and the glass conveying is more stable.

The utility model adopts a negative pressure mode, removes the potential safety hazard of the high-pressure kettle, automatically feeds and discharges materials, and has high automation degree; the heating element is in direct contact with the glass, so that the heat conduction efficiency is high, the energy consumption is low, and the rapid cooling can be realized on the premise that the energy consumption is low and the glass bears negative pressure; therefore, the efficiency can be improved, and the stability of the product quality is ensured.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.

In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. An apparatus for producing laminated glass, comprising: lower frame (1), the upside of lower frame (1) is equipped with upper frame (2), and hot pressing mechanism has all been installed to lower frame (1) upside and upper frame (2) downside, and hot pressing mechanism includes: the cooling layer (3) and the flexible heating plates (4) are attached to one side of the cooling layer (3), and the edges of the opposite sides of the two flexible heating plates (4) correspond to each other;

a liquid cooling box (5) is arranged on one side of the lower rack (1), the liquid cooling box (5) comprises two liquid inlets and two liquid outlets, and the two liquid inlets and the two liquid outlets are respectively connected to two ends of the two cooling layers (3);

the inner side of the lower frame (1) is provided with a conveying mechanism, wherein the hot pressing mechanism of the lower frame (1) is positioned at the inner side of the conveying mechanism.

2. The apparatus for producing laminated glass according to claim 1, wherein the cooling layer (3) and the flexible heating plate (4) of one hot press mechanism are both installed on the upper side of the lower frame (1), the cooling layer (3) and the flexible heating plate (4) of the other hot press mechanism are both installed on the lower side of the upper frame (2), and the flexible heating plates (4) of the two hot press mechanisms correspond to each other.

3. The apparatus for producing laminated glass according to claim 1, wherein the conveying mechanism comprises a conveyor belt (101) disposed inside the lower frame (1), and the upper side of the flexible heating plate (4) located on the lower frame (1) is attached to the conveyor belt (101).

4. The apparatus for producing laminated glass according to claim 1, wherein a plurality of lifting mechanisms are mounted on the upper side of the lower frame (1), and the output ends of the lifting mechanisms are fixed on the upper frame (2).

5. The apparatus for producing laminated glass according to claim 1, wherein a liquid guide pipe is arranged in the cooling layer (3), a liquid inlet of the liquid cooling tank (5) is connected to one end of the liquid guide pipe, and a liquid outlet of the liquid cooling tank (5) is connected to the other end of the liquid guide pipe.

6. The apparatus for producing laminated glass according to claim 1, wherein a vacuum machine is provided on one side of the lower frame (1), and an exhaust pipe of the vacuum machine is connected to a flexible heating plate (4) thereof.