CN208862009U - A kind of photovoltaic module roll-in continuous producing apparatus - Google Patents
A kind of photovoltaic module roll-in continuous producing apparatus Download PDFInfo
- Publication number
- CN208862009U CN208862009U CN201821860474.3U CN201821860474U CN208862009U CN 208862009 U CN208862009 U CN 208862009U CN 201821860474 U CN201821860474 U CN 201821860474U CN 208862009 U CN208862009 U CN 208862009U
- Authority
- CN
- China
- Prior art keywords
- roller
- roll
- pressure
- photovoltaic module
- heater box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The utility model discloses a kind of photovoltaic module roll-in continuous producing apparatus, charging roller connects heater box, element is transported to each heater box by charging roller, heater box connects roll squeezer, there is roller-way identical with charging roller and roll squeezer middle idler roller working depth inside heater box, roll squeezer connects blanking roller-way, lower compression roller is fixed pressure roller, upper pressure roller is floating pressure roller, upper platen pressure is guaranteed by the cylinder of two sides, flying height is adjusted by roll-separating mechanism, left and right sides cylinder is mounted on the rack to provide pressure when roll-in and guarantee, enable photovoltaic module along the uniform pressure of pressure roller axis direction.The utility model has the beneficial effects that improving the quality of component forming, production efficiency is improved, production cost is reduced.
Description
Technical field
The utility model belongs to photovoltaic module production technical field, is related to a kind of novel photovoltaic module roll-in continuous production
Equipment.
Background technique
Critical component of the photovoltaic module as solar power generation, can high quality, efficient steady production become can
Promote the most important thing of solar power generation industry development.Traditional photovoltaic module production is to carry out vacuum pumpin layer after laminated laying
Pressure.Laminated laying is after connecting component in series and parallel excessively, by the EVA of glass and well cutting, glass fibre, backboard according to certain
Level is laid, and prepares lamination.Then the battery laid is put into laminating machine, is taken out the air in component by vacuumizing
Out then heating make EVA fusing battery, glass and backboard are bonded together, lamination composition one have certain output power and
The generator unit of output voltage.But it is this by vacuumizing the technology that is laminated in process of production, if vacuumize it is too short or
The pressure of lamination is inadequate, cannot drive completely bubble out of；The overlong time or temperature of lamination are excessively high, make organic peroxide point
The defects of solution, output oxygen, seriously constrains the high-quality and high-efficiency production of component.
Utility model content
The purpose of this utility model is to provide a kind of photovoltaic module roll-in continuous producing apparatus, the utility model it is beneficial
Effect is after ladder heating reaches scheduled technological temperature, to be delivered directly to roll squeezer use after element is laid by level
Rubber rollers carry out roll-in, then carry out being quickly cooled down the continuous production technology with blanking on blanking roller-way.Through actual production
It examines, perfect can replace traditional technology for producing photovoltaic module by laminating machine, substantially increase the quality of component forming, mention
Production efficiency has been risen, production cost is reduced.
Technical solution used by the utility model is charging roller connection heater box, and element is transported to respectively by charging roller
Heater box, heater box connect roll squeezer, have roller identical with charging roller and roll squeezer middle idler roller working depth inside heater box
Road makes photovoltaic module while heating, is transported to roll squeezer according to predetermined speed；Roll squeezer connects blanking roller-way, roll squeezer
By cylinder, rack, carrying roller, roller-way driving motor, upper pressure roller, lower compression roller, roll-separating mechanism, pressure roller driving motor composition, roller
Press has four heat-resisting encapsulated pony rolls to be mounted on the rack as carrying roller, to provide support when photovoltaic module roll-in and completing to convey
Movement；Lower compression roller is fixed pressure roller, and upper pressure roller is floating pressure roller, and upper platen pressure is guaranteed by the cylinder of two sides, flying height by
Roll-separating mechanism is adjusted, and left and right sides cylinder is mounted on the rack to provide pressure when roll-in and guaranteeing, enables photovoltaic module
Along the uniform pressure of pressure roller axis direction.
Further, the cooling blower of two Wind Volumes is installed in the lower section of the charging roller roller-way, after keeping roll-in glued
Photovoltaic module can cool down rapidly when passing through blanking roller-way, be conducive to photovoltaic module and quickly shape and carry, and improve continuous production
Efficiency.
Further, charging roller, the roller-way in heater box, the carrying roller of roll squeezer and blanking roller-way are Synchronous Transmission, stepless
Frequency control, whole roller-ways are central driving mode, are connected between roller-way by sprocket wheel chain, and linear velocity and pressure roller linear velocity are kept
Unanimously, by roller-way driving motor supplies power；Pressure roller transmission is to be separately connected a pressure roller in the shaft end of upper pressure roller and lower compression roller
Driving motor, two pressure roller driving motors are identical, and speed when ensure that photovoltaic module roll-in is consistent.
Detailed description of the invention
Fig. 1 is photovoltaic module roll-in continuous producing apparatus total figure；
Fig. 2 is photovoltaic module roll squeezer equipment drawing.
In figure, 1. charging rollers, 2. heater boxes, 3. roll squeezers, 4. blanking roller-ways, 5. cylinders, 6. racks, 7. carrying rollers, 8.
Roller-way driving motor, pressure roller on 9., 10. lower compression rollers, 11. roll-separating mechanisms, 12. photovoltaic modulies, 13. pressure roller driving motors.
Specific embodiment
The utility model is described in detail With reference to embodiment.
The utility model device is as depicted in figs. 1 and 2, and charging roller 1 is for by two sheet glass, photovoltaic absorbing component and glue
Piece is laid in advance used in good rear feeding arrangement, and charging roller 1 connects heater box 2, and element is transported to each heater box 2 by charging roller 1,
Heater box 2 is independent heating region, is stage temperature rise, it is ensured that film, which is heated evenly, to be melted completely.Heater box 2 connects
Roll squeezer 3 has roller-way identical with charging roller 1 and 3 middle idler roller of roll squeezer, 7 working depth inside heater box 2, makes photovoltaic module
12 while heating, are transported to roll squeezer 3 according to predetermined speed；Roll squeezer 3 connects blanking roller-way 4, and roll squeezer 3 is to complete light
Lie prostrate the glued key equipment that this is actively made of component roll-in.Roll squeezer 3 is as shown in Fig. 2, by cylinder 5, rack 6, carrying roller 7, roller-way
Driving motor 8, upper pressure roller 9, lower compression roller 10, roll-separating mechanism 11, pressure roller driving motor 13 form.Roll squeezer 3 have four it is resistance to
The encapsulated pony roll of heat is mounted in rack 6 as carrying roller 7, to provide support when 12 roll-in of photovoltaic module and completing conveying movement；On
Pressure roller 9 and lower compression roller 10 are heat-resisting encapsulated big roller, and hardness reaches design requirement, guarantee will be between layer glass plate in EVA glue
Bubble squeeze clean, and glass plate will not be crushed.Lower compression roller 10 is fixed pressure roller, and upper pressure roller 9 is floating pressure roller, upper pressure roller
9 pressure guarantee that flying height is adjusted by roll-separating mechanism 11 by the cylinder 5 of two sides, and left and right sides cylinder 5 is mounted on rack 6
It is upper to guarantee to provide pressure when roll-in, enable photovoltaic module 12 along the uniform pressure of pressure roller axis direction.
The cooling blower of also mountable two Wind Volumes in the lower section of 1 roller-way of charging roller, the photovoltaic group after keeping roll-in glued
Part 12 can cool down rapidly when passing through blanking roller-way 4, be conducive to photovoltaic module 12 quickly setting and carrying, improve quantity-produced
Efficiency.
Charging roller 1, the roller-way in heater box 2, the carrying roller of roll squeezer 3 and blanking roller-way 4 are Synchronous Transmission, stepless frequency conversion
Speed regulation, whole roller-ways are central driving mode, are connected between roller-way by sprocket wheel chain, and linear velocity and pressure roller linear velocity keep one
It causes, provides power by roller-way driving motor 8；Pressure roller transmission is to be separately connected a pressure in the shaft end of upper pressure roller 9 and lower compression roller 10
Roll drive motor 13, two pressure roller driving motors 13 are identical, and speed when ensure that photovoltaic module roll-in is consistent.
5 pressure adjustable of pneumatic device cylinder, cylinder operation air pressure is within the scope of 0~0.6MPa；Regulating valve is adjusted using accurate
Valve is saved, accurate pressure regulation can be reached.
When work, the elements such as photovoltaic absorbing component and film by charging roller 1 are delivered to stage heater box 2 after laying,
Because the intracorporal temperature of the different casees of heater box 2 is incremented by successively from low to high along production mode reform, film is made gradually to heat up to reach and melt completely
Change it is transparent, subsequently into roll squeezer 3 by large pressuring roller carry out roll-in, be bonded film sufficiently with glass, exclusion bubble, melt
Change film and fill gap, enter back into blanking roller-way 4, the photovoltaic module 12 after making roll-in is quickly cooled down, and completes photovoltaic module 12
Roll-in is glued.In 12 production process of photovoltaic module, the temperature of the conveying speed of equipment, the size of roll gap and heater box is ok
Adjustment.
Tthe utility model system advantage also resides in:
1. the production procedure of this equipment is feeding, heating, roll-in, cooling, blanking, tradition can be avoided with continuous production
Long-time vacuum lamination link in photovoltaic module production, substantially increases production efficiency.
2. after element is laid, be delivered to heater box from charging roller, due to each heater box temperature along production mode reform according to
Secondary to be incremented by, temperature is gradually heated to predetermined temperature by room temperature, preferably allows EVA glue to melt, improves heating effect.
, can be continuously to not by electrical control to scheduled temperature range after 3. each heater box is warming up to predetermined temperature
With element heated, compared in traditional handicraft every time to a stacked group part by room temperature to predetermined technological temperature, improve
Energy utilization rate, save the cost.
4. the carrying roller roller-way of roller-way and roll squeezer in charging roller, heater box be Synchronous Transmission, stepless frequency control, entirely
Portion's roller-way is central driving mode.It is connected between roller-way by sprocket wheel chain, You Yitai The gear deceleration variable-frequency motor provides power line
Speed is consistent with pressure roller linear velocity, ensure that steady in transmission process, reduction breakage.
5. pressure roller transmission pressure roller shaft end respectively with two parallel-axes gears decelerating motor direct connections, upper lower compression roller decelerating motor
Identical, speed when ensure that photovoltaic module roll-in is consistent, ensure that pressing effect.
6. the roll-separating mechanism in roll squeezer ensure that the accuracy of roll gap adjustment and the convenience of operation, maximum limit
It the roll gap precision of the guarantee roller left and right ends of degree and avoids three kinds of scissors, as far as possible reduction breakage rate, improves production effect
Rate reduces production cost.After being placed on charging roller because of element, each link is conveyed by roller-way, reduces each link in traditional handicraft
The workload for needing to carry；And reduce and carry number, reduce breakage rate
The above is only the better embodiment to the utility model, not makees any form to the utility model
On limitation, all any simple modifications made to embodiment of above according to the technical essence of the utility model are equivalent to become
Change and modify, is all within the scope of the technical scheme of the utility model.
Claims (3)
1. a kind of photovoltaic module roll-in continuous producing apparatus, it is characterised in that: charging roller connects heater box, and charging roller will be first
Part is transported to each heater box, and heater box connects roll squeezer, has inside heater box high with charging roller and the work of roll squeezer middle idler roller
Identical roller-way is spent, makes photovoltaic module while heating, is transported to roll squeezer according to predetermined speed；Roll squeezer connects material blanking roller
Road, roll squeezer is by cylinder, rack, carrying roller, roller-way driving motor, upper pressure roller, lower compression roller, roll-separating mechanism, pressure roller driving electricity
Machine composition, roll squeezer has four heat-resisting encapsulated pony rolls to be mounted on the rack as carrying roller, to provide support when photovoltaic module roll-in
And complete conveying movement；Lower compression roller is fixed pressure roller, and upper pressure roller is floating pressure roller, and upper platen pressure is guaranteed by the cylinder of two sides,
Flying height is adjusted by roll-separating mechanism, and left and right sides cylinder is mounted on the rack to provide pressure when roll-in and guaranteeing, makes light
Lying prostrate component can be along the uniform pressure of pressure roller axis direction.
2. according to a kind of photovoltaic module roll-in continuous producing apparatus described in claim 1, it is characterised in that: the charging roller roller
The cooling blower of two Wind Volumes is installed in the lower section in road, rapid when the photovoltaic module after keeping roll-in glued is by blanking roller-way
It is cooling, be conducive to photovoltaic module and quickly shape and carry, improves quantity-produced efficiency.
3. according to a kind of photovoltaic module roll-in continuous producing apparatus described in claim 1, it is characterised in that: the charging roller,
The carrying roller and blanking roller-way of roller-way, roll squeezer in heater box are Synchronous Transmission, and stepless frequency control, whole roller-ways are to concentrate to pass
Flowing mode is connected by sprocket wheel chain between roller-way, and linear velocity is consistent with pressure roller linear velocity, is provided by roller-way driving motor dynamic
Power；Pressure roller transmission is to be separately connected a pressure roller driving motor, two pressure roller driving motors in the shaft end of upper pressure roller and lower compression roller
Identical, speed when ensure that photovoltaic module roll-in is consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821860474.3U CN208862009U (en) | 2018-11-13 | 2018-11-13 | A kind of photovoltaic module roll-in continuous producing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821860474.3U CN208862009U (en) | 2018-11-13 | 2018-11-13 | A kind of photovoltaic module roll-in continuous producing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208862009U true CN208862009U (en) | 2019-05-14 |
Family
ID=66422150
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821860474.3U Active CN208862009U (en) | 2018-11-13 | 2018-11-13 | A kind of photovoltaic module roll-in continuous producing apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208862009U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109494280A (en) * | 2018-11-13 | 2019-03-19 | 中国重型机械研究院股份公司 | A kind of photovoltaic module roll-in continuous producing apparatus |
-
2018
- 2018-11-13 CN CN201821860474.3U patent/CN208862009U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109494280A (en) * | 2018-11-13 | 2019-03-19 | 中国重型机械研究院股份公司 | A kind of photovoltaic module roll-in continuous producing apparatus |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109494280A (en) | A kind of photovoltaic module roll-in continuous producing apparatus | |
| CN203832844U (en) | Packaging bag conveying and air exhaust mechanism | |
| CN207852716U (en) | A kind of lamination host | |
| CN104900755A (en) | Pre-packaging method and production line of solar cell double-glass assembly | |
| CN208862009U (en) | A kind of photovoltaic module roll-in continuous producing apparatus | |
| CN107256931A (en) | Lithium battery aluminum-plastic film rushes shell machine | |
| CN207509931U (en) | Three chamber laminating system of multilayer | |
| CN104842624A (en) | Solar double-glass component pre-pressing machine | |
| CN201816110U (en) | Cross feed splicer for bamboo splints | |
| CN106694320A (en) | Automatic glue coating, drying and cutting production line for copper foil conveying classification | |
| CN203844293U (en) | Hot-press and sealing device | |
| CN201392844Y (en) | Solar energy assembly laminator | |
| CN102642371B (en) | Lithium battery substrate lamination machine | |
| CN219600646U (en) | Composite film laminating device | |
| CN203218306U (en) | Frame silica-gel packaging apparatus for photovoltaic assembly | |
| CN209626247U (en) | High-precision photovoltaic module automates sealed in unit | |
| CN204696204U (en) | A kind of packaging system | |
| CN204872612U (en) | Cross feed machine | |
| CN216354248U (en) | Double-glass assembly laminating tool | |
| CN111016381B (en) | Dedicated lamination device of multilayer curved surface subassembly | |
| CN102476928A (en) | Plate glass and curved glass dual-purpose laminated glass preheating and prepressing machine | |
| CN211363830U (en) | Novel solar cell module laminating machine | |
| CN208835080U (en) | Multi-Layer and Multi-Cavity laminating system | |
| CN206416631U (en) | A kind of efficient thermal composite machine | |
| CN207781771U (en) | A kind of membrane electrode assembly heat rolling bonding cutting equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |