CN215979773U - Two-way piston water-cooling high-pressure air pump - Google Patents

Two-way piston water-cooling high-pressure air pump Download PDF

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CN215979773U
CN215979773U CN202121656070.4U CN202121656070U CN215979773U CN 215979773 U CN215979773 U CN 215979773U CN 202121656070 U CN202121656070 U CN 202121656070U CN 215979773 U CN215979773 U CN 215979773U
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pressure
cylinder
cooling
cavity
low
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崔国武
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Yihang Chengdu Machinery Industry Co ltd
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Yihang Chengdu Machinery Industry Co ltd
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Abstract

The utility model relates to a bidirectional piston water-cooling high-pressure air pump. The top of the crankcase is fixed with a cylinder bottom which is fastened with a cylinder body; a first cylinder cavity and a second cylinder cavity are arranged in the cylinder body; the first ejector rod penetrates through the cylinder bottom and the first cylinder cavity; a low-pressure piston is arranged in the first cylinder cavity, and a first ejector rod and a second ejector rod are respectively fixed at the center positions of two surfaces of the low-pressure piston; the high-pressure low-pressure cylinder sleeve and the piston are cooled by using the cooling liquid, so that the interior of the cylinder body is cooled, the heat dissipation effect is good, the high-pressure air pump can be more durable, and the service life is longer. The low pressure compression and the high pressure compression use different directions and disperse the force. Compared with a two-stage compression air pump in the same direction, the motor with lower power can be used, and energy is saved. The low-pressure piston ring seal is made of teflon, and the teflon has a self-lubricating effect. The piston is not required to be lubricated by engine oil, so that the engine oil is reduced from being mixed into output gas, and the gas is purer.

Description

Two-way piston water-cooling high-pressure air pump
Technical Field
The utility model relates to a bidirectional piston water-cooling high-pressure air pump.
Background
The working principle of the high-pressure air pump is as follows: the engine drives the air pump crankshaft through two V-belts, so as to drive the piston to inflate, and the inflated air is guided into the air storage cylinder through the air guide pipe. On the other hand, the air cylinder guides the air in the air cylinder into a pressure regulating valve fixed on the air pump through an air guide pipe, so that the air pressure in the air cylinder is controlled. When the air pressure in the air cylinder does not reach the pressure set by the pressure regulating valve, the air entering the pressure regulating valve from the air cylinder cannot jack the valve of the pressure regulating valve; when the air pressure in the air reservoir reaches the pressure set by the pressure regulating valve, the air entering the pressure regulating valve from the air reservoir jacks the valve of the pressure regulating valve, enters the air passage communicated with the pressure regulating valve in the air pump, and controls the air inlet of the air pump to be normally open through the air passage, so that the air pump runs under the idle load, and the aims of reducing power loss and protecting the air pump are fulfilled. When the air pressure in the air reservoir is lower than the pressure set by the pressure regulating valve due to loss, the valve in the pressure regulating valve is reset by the return spring, the control air path of the air pump is cut off, and the air pump starts pumping again. The principle is the simplest air pump working mechanism, but when some air pumps requiring high pressure or ultrahigh pressure work, two sets of power systems are adopted in a common structure to provide power for a low-pressure pump and a high-pressure pump, and the structure not only consumes high energy, but also is easy to damage due to the complexity of structural parts.
Disclosure of Invention
The utility model aims to provide a bidirectional piston water-cooling high-pressure air pump, which realizes that a set of power system simultaneously provides power for a low-pressure cylinder and a high-pressure cylinder.
The utility model adopts the following technical scheme for solving the technical problems: a two-way piston water-cooling high-pressure air pump mainly comprises: the crankcase, the bent axle balancing piece, the connecting rod, first ejector pin, the low pressure check valve, the low pressure piston, first water-cooling chamber, the cylinder body, the muffler, the second water-cooling chamber, the second ejector pin, high-pressure plunger head, the low pressure relief valve, high pressure relief valve, the cylinder cap, high pressure check valve, the manometer, explosion-proof valve, the silencer that admits air, the cylinder bottom, the cooling water inlet, the cooling water delivery port, give vent to anger the public head, the machine oil breather plug, the machine oil observation window, including a motor, a controller, an end cap, a controller, and a cover, the cooling water passageway, the air flue, the high-pressure valve block, its characterized in that: a motor is fixed on one side of the crankcase, and a rotating shaft of the motor penetrates into the crankcase and then is communicated and fixed with a crankshaft balance block and the tail end of one end of a connecting rod;
the top of the crankcase is fixed with a cylinder bottom which is fastened with a cylinder body; a first cylinder cavity and a second cylinder cavity are arranged in the cylinder body; the first ejector rod penetrates through the cylinder bottom and the first cylinder cavity; a low-pressure piston is arranged in the first cylinder cavity, and a first ejector rod and a second ejector rod are respectively fixed at the center positions of two surfaces of the low-pressure piston; the second ejector rod penetrates through the second cylinder cavity, and a high-pressure plunger head is fastened at the top end of the second ejector rod through a bolt;
a first water-cooling cavity is encircled on the outer wall of the first cylinder cavity, and a second water-cooling cavity is encircled on the outer wall of the second cylinder cavity; the first water-cooling cavity is externally connected with a cooling water inlet, and the second water-cooling cavity is externally connected with a cooling water outlet; the cooling water inlet and the cooling water outlet are communicated through a cooling water channel arranged in the cylinder body;
the top of the first cylinder cavity is externally connected with a silencer, and the bottom of the first cylinder cavity is externally connected with an air inlet silencer; the first cylinder cavity and the second cylinder cavity are communicated through an air passage arranged in the side wall of the cylinder body;
a cylinder cover is fastened at the top of the cylinder body, a high-pressure one-way valve is arranged on the cylinder cover, and the high-pressure one-way valve is communicated with the second cylinder cavity; the air outlet end of the high-pressure one-way valve is externally connected with a high-pressure relief valve and an explosion-proof valve;
the top of the crankcase is provided with an engine oil breather plug, and the side wall of the crankcase is provided with a transparent engine oil observation window; a guide sleeve is arranged at the contact position of the first ejector rod and the cylinder bottom, and the bottom of the guide sleeve is fixed by a clamp spring.
Furthermore, a low-pressure one-way valve is connected in series on the air passage.
Furthermore, a low-pressure relief valve is installed on the air passage.
Furthermore, the top of the second cylinder cavity is provided with a high-pressure valve plate.
Furthermore, the high-pressure one-way valve is communicated with a pressure gauge.
Furthermore, an air outlet male head is connected to one side of the high-pressure one-way valve.
Furthermore, a steel ring with a Teflon coating is sleeved on the low-pressure piston.
Furthermore, the tail end of the air inlet silencer is provided with a low-pressure valve plate.
The utility model has the beneficial effects that: the cooling liquid is used for cooling the high-pressure low-pressure cylinder sleeve and the piston, the interior of the cylinder body is cooled, the heat dissipation effect is good, the high-pressure air pump can be more durable, and the service life is longer. The low pressure compression and the high pressure compression use different directions and disperse the force. Compared with a two-stage compression air pump in the same direction, the motor with lower power can be used, and energy is saved. The low-pressure piston ring seal is made of teflon, and the teflon has a self-lubricating effect. The piston is not required to be lubricated by engine oil, so that the engine oil is reduced from being mixed into output gas, and the gas is purer.
Drawings
Fig. 1 is a schematic view of an overall perspective structure of a two-way piston water-cooling high-pressure air pump of the present invention.
FIG. 2 is a schematic structural diagram of a first push rod and a second push rod of the two-way piston water-cooling high-pressure air pump of the present invention.
FIG. 3 is a schematic perspective view of another side of the two-way piston water-cooling high-pressure air pump of the present invention.
In the figure, 1-a crankcase, 2-a crankshaft, 3-a crankshaft balance block, 4-a connecting rod, 5-a first ejector rod, 6-a low-pressure one-way valve, 7-a low-pressure piston, 8-a first water cooling cavity, 9-a cylinder body, 10-a silencer, 11-a second water cooling cavity, 12-a second ejector rod, 13-a high-pressure plunger head, 14-a low-pressure relief valve, 15-a high-pressure relief valve, 16-a cylinder cover, 17-a high-pressure one-way valve, 18-a pressure gauge, 19-an explosion-proof valve, 20-an air inlet silencer, 201-a low-pressure valve block, 21-a cylinder bottom, 22-a cooling water inlet, 23-a cooling water outlet, 24-an air outlet male head, 25-an engine oil breathing plug, 26-an engine oil observation window, 27-a motor and 28-a snap spring, 29-guide sleeve, 30-cooling water channel, 31-air channel, 32-high pressure valve plate.
Detailed Description
A detailed description of the embodiments of the present invention is provided below with reference to fig. 1-3.
Example (b): a two-way piston water-cooling high-pressure air pump mainly comprises: crankcase 1, crankshaft 2, crankshaft balance block 3, connecting rod 4, first ejector pin 5, low pressure check valve 6, low pressure piston 7, first water-cooling chamber 8, cylinder 9, muffler 10, second water-cooling chamber 11, second ejector pin 12, high-pressure plunger head 13, low pressure relief valve 14, high-pressure relief valve 15, cylinder cap 16, high pressure check valve 17, manometer 18, explosion-proof valve 19, intake silencer 20, cylinder bottom 21, cooling water inlet 22, cooling water outlet 23, the public head 24 of giving vent to anger, machine oil breather plug 25, machine oil observation window 26, motor 27, jump ring 28, guide pin bushing 29, cooling water passageway 30, air flue 31, high-pressure valve block 32, its characterized in that: a motor 27 is fixed on one side of the crankcase 1, and a rotating shaft of the motor 27 penetrates into the crankcase 1 and then is communicated and fixed with the crankshaft balance block 3 and one end of the connecting rod 4;
a cylinder bottom 21 is fixed at the top of the crankcase 1, and a cylinder body 9 is fastened on the cylinder bottom 21; a first cylinder cavity and a second cylinder cavity are arranged in the cylinder body 9; the first ejector rod 5 penetrates through the cylinder bottom 21 and the first cylinder cavity; a low-pressure piston 7 is arranged in the first cylinder cavity, and a first ejector rod 5 and a second ejector rod 12 are respectively fixed at the center positions of two surfaces of the low-pressure piston 7; the second ejector rod 12 penetrates through the second cylinder cavity, and a high-pressure plunger head 13 is fastened at the top end of the second ejector rod 12 through a bolt;
a first water cooling cavity 8 is encircled on the outer wall of the first cylinder cavity, and a second water cooling cavity 11 is encircled on the outer wall of the second cylinder cavity; the first water-cooling cavity 8 is externally connected with a cooling water inlet 22, and the second water-cooling cavity 11 is externally connected with a cooling water outlet 23; the cooling water inlet 22 and the cooling water outlet 23 are communicated through a cooling water channel 30 arranged in the cylinder body 9;
a silencer 10 is connected to the outside of the top of the first cylinder cavity, and an air inlet silencer 20 is connected to the outside of the bottom of the first cylinder cavity; the first cylinder cavity and the second cylinder cavity are communicated through an air passage 31 arranged in the side wall of the cylinder body 9;
a cylinder cover 16 is fastened at the top of the cylinder body 9, a high-pressure one-way valve 17 is arranged on the cylinder cover 16, and the high-pressure one-way valve 17 is communicated with a second cylinder cavity; the air outlet end of the high-pressure one-way valve 17 is externally connected with a high-pressure relief valve 15 and an explosion-proof valve 19;
an engine oil breather plug 25 is arranged at the top of the crankcase 1, and a transparent engine oil observation window 26 is arranged on the side wall of the crankcase 1; a guide sleeve 29 is arranged at the contact position of the first ejector rod 5 and the cylinder bottom 21, and the bottom of the guide sleeve 29 is sealed by a clamp spring 28.
The air duct 31 is connected in series with a low-pressure check valve 6.
The air duct 31 is provided with a low-pressure relief valve 14.
And a high-pressure valve plate 32 is arranged at the top of the second cylinder cavity.
The high-pressure one-way valve 17 is communicated with a pressure gauge 18.
And an air outlet male head 24 is further connected to one side of the high-pressure one-way valve 17.
And a steel ring with a Teflon coating is sleeved on the low-pressure piston 7.
The tail end of the air inlet silencer 20 is provided with a low-pressure valve plate 201.
The core principle structure of the utility model is as follows: fig. 2 is a core part of the present application, and a crankshaft connecting rod system formed by a crankshaft 2 and a connecting rod 4 provides reciprocating power for a first ejector rod 5 and a second ejector rod 12; since the crankshaft connecting rod system mentioned in this case is conventional prior art, there is not much description of the principle.
When the first ejector rod 5 and the second ejector rod 12 synchronously and respectively reciprocate up and down in the first cylinder cavity and the second cylinder cavity, firstly, when the low-pressure piston 7 in the first cylinder cavity presses down, air in the lower space is compressed, the low-pressure valve sheet 201 at the tail end of the air inlet silencer 20 closes air inlet at the moment, the low-pressure one-way valve 6 opens the valve core, preliminarily compressed air is injected into the second cylinder cavity through the air passage 31, when the low-pressure piston 7 moves up, the low-pressure valve sheet 201 at the tail end of the air inlet silencer 20 opens and admits air, the low-pressure one-way valve 6 closes the valve core, and meanwhile, the silencer 10 discharges air;
when the high-pressure plunger head 13 moves downwards in the second cylinder cavity, an air inlet source of the second cylinder cavity is supplemented from the air channel 31, the high-pressure one-way valve 17 is in a valve core closing state at the moment, the high-pressure valve sheet 32 is in an opening state, and when the high-pressure plunger head 13 moves upwards, the high-pressure valve sheet 32 is in the closing state at the moment, and the high-pressure one-way valve 17 opens the valve core and conveys high-pressure air outwards through the air outlet male head 24.
The outer walls of the first cylinder cavity and the second cylinder cavity are respectively provided with a water cooling cavity, so that heat energy generated in the air compression process can be timely dissipated; the purpose of the oil breather plug 25 provided in the crankcase 1 is to prevent the oil in the tank from generating negative pressure or high pressure in the oil mass due to high-speed operation of mechanical parts such as the crankshaft balance 3.
The scheme has the advantages that the conventional components such as the crankshaft balance block 3 and the like are not illustrated in an assembly mode, and the main reason is that the components belong to the prior art, and the core of the scheme is that a set of power system drives two cavities, so that the purposes of energy conservation and high efficiency are achieved.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (8)

1. A two-way piston water-cooling high-pressure air pump mainly comprises: a crankcase (1), a crankshaft (2), a crankshaft balance block (3), a connecting rod (4), a first ejector rod (5), a low-pressure one-way valve (6), a low-pressure piston (7), a first water-cooling cavity (8), a cylinder body (9), a silencer (10), a second water-cooling cavity (11), a second ejector rod (12), a high-pressure plunger head (13), a low-pressure relief valve (14), a high-pressure relief valve (15), a cylinder cover (16), a high-pressure one-way valve (17), a pressure gauge (18), an explosion-proof valve (19), an air inlet silencer (20), a low-pressure valve block (201), a cylinder bottom (21), a cooling water inlet (22), a cooling water outlet (23), an air outlet male head (24), an engine oil breather plug (25), an engine oil observation window (26), a motor (27), a clamp spring (28), a guide sleeve (29), a cooling water channel (30), an air passage (31) and a high-pressure valve block (32), the method is characterized in that: a motor (27) is fixed on one side of the crankcase (1), and a rotating shaft of the motor (27) penetrates into the crankcase (1) and then is communicated and fixed with the crankshaft balance block (3) and one end of the connecting rod (4);
a cylinder bottom (21) is fixed at the top of the crankcase (1), and a cylinder body (9) is fastened on the cylinder bottom (21); a first cylinder cavity and a second cylinder cavity are arranged in the cylinder body (9); the first ejector rod (5) penetrates through the cylinder bottom (21) and the first cylinder cavity; a low-pressure piston (7) is arranged in the first cylinder cavity, and a first ejector rod (5) and a second ejector rod (12) are respectively fixed at the center positions of two surfaces of the low-pressure piston (7); the second ejector rod (12) penetrates through the second cylinder cavity, and a high-pressure plunger head (13) is fastened at the top end of the second ejector rod (12) through a bolt;
a first water-cooling cavity (8) is encircled on the outer wall of the first cylinder cavity, and a second water-cooling cavity (11) is encircled on the outer wall of the second cylinder cavity; the first water-cooling cavity (8) is externally connected with a cooling water inlet (22), and the second water-cooling cavity (11) is externally connected with a cooling water outlet (23); the cooling water inlet (22) and the cooling water outlet (23) are communicated through a cooling water channel (30) arranged in the cylinder body (9);
a silencer (10) is externally connected to the top of the first cylinder cavity, and an air inlet silencer (20) is externally connected to the bottom of the first cylinder cavity; the first cylinder cavity and the second cylinder cavity are communicated through an air passage (31) arranged in the side wall of the cylinder body (9);
a cylinder cover (16) is fastened at the top of the cylinder body (9), a high-pressure one-way valve (17) is arranged on the cylinder cover (16), and the high-pressure one-way valve (17) is communicated with the second cylinder cavity; the air outlet end of the high-pressure one-way valve (17) is externally connected with a high-pressure relief valve (15) and an explosion-proof valve (19);
an engine oil breather plug (25) is arranged at the top of the crankcase (1), and a transparent engine oil observation window (26) is arranged on the side wall of the crankcase (1); a guide sleeve (29) is arranged at the contact position of the first ejector rod (5) and the cylinder bottom (21), and the bottom of the guide sleeve (29) is fixed by a clamp spring (28).
2. The two-way piston water-cooling high-pressure air pump as claimed in claim 1, wherein the air passage (31) is connected in series with a low-pressure one-way valve (6).
3. The two-way piston water-cooling high-pressure air pump as claimed in claim 1, wherein the air passage (31) is provided with a low-pressure relief valve (14).
4. The two-way piston water-cooling high-pressure air pump as claimed in claim 1, wherein a high-pressure valve plate (32) is arranged at the top of the second cylinder chamber.
5. The two-way piston water-cooling high-pressure air pump as claimed in claim 1, wherein the high-pressure one-way valve (17) is communicated with a pressure gauge (18).
6. The two-way piston water-cooling high-pressure air pump as claimed in claim 1, wherein one side of the high-pressure one-way valve (17) is externally connected with an air outlet male head (24).
7. The two-way piston water-cooling high-pressure air pump as claimed in claim 1, wherein the low-pressure piston (7) is sleeved with a steel ring with a Teflon coating.
8. The two-way piston water-cooling high-pressure air pump as claimed in claim 1, wherein a low-pressure valve plate (201) is arranged at the tail end of the air inlet silencer (20).
CN202121656070.4U 2021-07-21 2021-07-21 Two-way piston water-cooling high-pressure air pump Active CN215979773U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121656070.4U CN215979773U (en) 2021-07-21 2021-07-21 Two-way piston water-cooling high-pressure air pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121656070.4U CN215979773U (en) 2021-07-21 2021-07-21 Two-way piston water-cooling high-pressure air pump

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CN215979773U true CN215979773U (en) 2022-03-08

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CN202121656070.4U Active CN215979773U (en) 2021-07-21 2021-07-21 Two-way piston water-cooling high-pressure air pump

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114962131A (en) * 2022-04-08 2022-08-30 焦建石 Air pressure engine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114962131A (en) * 2022-04-08 2022-08-30 焦建石 Air pressure engine
CN114962131B (en) * 2022-04-08 2023-11-10 焦建石 Air pressure engine

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