CN215969324U - Forming die for uniform distribution and exhaust of ceramic adobe - Google Patents
Forming die for uniform distribution and exhaust of ceramic adobe Download PDFInfo
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- CN215969324U CN215969324U CN202121929823.4U CN202121929823U CN215969324U CN 215969324 U CN215969324 U CN 215969324U CN 202121929823 U CN202121929823 U CN 202121929823U CN 215969324 U CN215969324 U CN 215969324U
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- lower mold
- mold core
- exhaust
- forming die
- uniform distribution
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Abstract
The utility model relates to the technical field of ceramic molds, in particular to a forming mold for uniformly distributing and exhausting ceramic green bricks, which comprises a lower mold core, wherein the bottom of the lower mold core is connected with a vibrating mechanism, the outer side of the lower mold core is provided with a frame body, the frame body protrudes upwards out of the lower mold core, the vibrating mechanism comprises an electromagnetic seat and a vibrator, the vibrator is embedded in the electromagnetic seat, the top of the vibrator is abutted against the lower mold core, the top of the electromagnetic seat is magnetically connected with the lower mold core, a vibrating wave is transmitted to the lower mold core through the vibrator, the vibrating wave enables powder in a mold cavity to be uniformly distributed and achieve an exhausting effect, the pressing yield is high, the programming control of the vibrating frequency is carried out through a pneumatic control mechanism, different parameters can be conveniently set for green bricks of different specifications, the applicability is high, the vibration is finished in a short time, the production efficiency is not influenced, and the press and the mold are not damaged.
Description
Technical Field
The utility model relates to the technical field of ceramic molds, in particular to a forming mold for uniformly distributing and exhausting ceramic adobes.
Background
Only guarantee the powder and distribute in the die cavity through mound material once on present ceramic manufacture's the press, and the powder is from the grid die cavity down of dashing, the offset of powder has increased the inside air of powder and has made the cloth inhomogeneous, and the mould is motionless in the most shaping time from the cloth beginning to the punching press stage, unable quick effectual exhaust air, and then cause the layering problem after the adobe shaping to and the inhomogeneous big small and big end that causes of cloth, defects such as waisting, the yield is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide the ceramic green brick forming die which is uniform in material distribution, convenient to exhaust and high in yield.
The technical scheme adopted by the utility model is as follows:
a forming die for uniformly distributing and exhausting ceramic green bricks comprises a lower die core, wherein the bottom of the lower die core is connected with a vibrating mechanism, and a frame body is arranged on the outer side of the lower die core;
the frame body protrudes upwards out of the lower mold core;
the vibration mechanism comprises an electromagnetic seat and a vibrator;
the vibrator is embedded in the electromagnetic seat, and the top of the vibrator is abutted against the lower die core;
the top of the electromagnetic seat is magnetically connected with the lower die core.
Preferably, four vibrators are arranged and are respectively arranged at four corners of the lower side of the lower mold core.
Preferably, the inner side of the frame body is provided with an alloy side plate, the bottom of the frame body is connected with a support column, and a plurality of support columns are uniformly distributed.
Preferably, the vibrator is connected to a pneumatic control mechanism through an air pipe.
Preferably, the pneumatic control mechanism comprises a human-computer interaction device, a controller, a stop valve, an air storage tank and an electromagnetic valve;
the human-computer interaction device is electrically connected with the controller, the controller is electrically connected with the stop valve and the electromagnetic valve respectively, the gas storage tank is connected with the stop valve, and the stop valve is connected with the electromagnetic valve.
Preferably, four electromagnetic valves are provided and are respectively connected with four vibrators through air pipes.
Preferably, an air source triple piece is communicated between the stop valve and the electromagnetic valve.
Preferably, the air source triple piece is connected with a conversion joint, and the conversion joint is communicated with the electromagnetic valve.
Preferably, the adapter is a five-way adapter, and the four solenoid valves are all communicated with the adapter.
Preferably, the human-computer interaction device is a touch screen.
The utility model has the beneficial effects that:
this carminative forming die of even cloth of ceramic adobe passes through the vibrator and gives lower mold core with the vibration wave, and the vibration wave makes the powder evenly distributed of die cavity and reaches the exhaust effect, and the suppression yields is high, carries out vibration frequency's programming control through pneumatic control mechanism, conveniently sets for different parameters to the adobe of different specifications, and the suitability is high, and the vibration is accomplished in 3-5 seconds's short time about, does not influence production efficiency and can not lead to the fact the damage to press and mould.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an exploded view of the present invention.
Fig. 3 is a schematic diagram of the framework of the pneumatic control mechanism.
In the figure: 1. a lower mold core; 2. a vibration mechanism; 21. an electromagnetic base; 22. a vibrator; 3. a frame body; 4. an alloy side plate; 5. a pillar; 6. an air tube; 7. a pneumatic control mechanism; 71. a human-computer interaction device; 72. a controller; 73. a stop valve; 74. a gas storage tank; 75. an electromagnetic valve; 76. an air source triplet; 77. a crossover sub; 8. and (5) green bricks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a forming die for uniformly distributing and exhausting ceramic green bricks comprises a lower die core 1, wherein the bottom of the lower die core 1 is connected with a vibrating mechanism 2, and a frame body 3 is arranged on the outer side of the lower die core 1;
the frame body 3 protrudes upwards out of the lower mold core 1;
the vibration mechanism 2 comprises an electromagnetic seat 21 and a vibrator 22;
the vibrator 22 is embedded in the electromagnetic seat 21, and the top of the vibrator is abutted against the lower mold core 1;
the top of the electromagnetic seat 21 is magnetically connected with the lower mold core 1.
In order to make the vibration more regular and thus the powder distribution more uniform, in the present embodiment, preferably, four vibrators 22 are provided, and are respectively disposed at four corners of the lower side of the lower mold core 1.
In order to facilitate forming, shaping and demolding, in the embodiment, preferably, the inner side of the frame body 3 is provided with an alloy side plate 4, the bottom of the alloy side plate is connected with a support column 5, and a plurality of support columns 5 are uniformly distributed, so as to conveniently improve the structural stability.
For the convenience of control, in the present embodiment, it is preferable that the vibrator 22 is connected to the pneumatic control mechanism 7 through the air pipe 6.
For convenience of control, in the present embodiment, the pneumatic control mechanism 7 preferably includes a human-computer interaction device 71, a controller 72, a stop valve 73, an air storage tank 74, and an electromagnetic valve 75;
the human-computer interaction device 71 is electrically connected with the controller 72, the controller 72 is electrically connected with the stop valve 73 and the electromagnetic valve 75, the air storage tank 74 is connected with the stop valve 73, and the stop valve 73 is connected with the electromagnetic valve 75.
In order to facilitate synchronous control and make the vibration more regular, in the present embodiment, preferably, four electromagnetic valves 75 are provided and are respectively connected to the four vibrators 22 through the air pipes 6.
In order to remove impurities, stabilize pressure and improve lubrication degree, in the present embodiment, preferably, an air source triplet 76 is communicated between the stop valve 73 and the electromagnetic valve 75.
In order to facilitate the switching connection, in the present embodiment, preferably, the gas source triplet 76 is connected with a switching connector 77, and the switching connector 77 is communicated with the solenoid valve 75.
In order to facilitate simultaneous connection and improve consistency, in the present embodiment, preferably, the adapter 77 is a five-way adapter, and the four solenoid valves 75 are all communicated with the adapter 77
For convenience of control, in the present embodiment, the human-computer interaction device 71 is preferably a touch screen.
The working principle and the using process of the utility model are as follows: the lower mold core 1 is respectively attracted to be installed and the lower mold core 1 is loosened to be disassembled by electrifying and powering off the electromagnetic seat 21, so that the effect of convenient assembly and disassembly is achieved;
the vibrator 22 performs up-and-down vibration for 50-80 times per second on average, performs programming control on vibration frequency through the pneumatic control mechanism 7, specifically inputs set parameters through a touch screen, controls the opening and closing frequency and the flow rate of the stop valve 73 through the controller 72, and further controls the gas output of the gas storage tank 74 to form different vibration frequencies and amplitudes, so that the vibrator is convenient to adapt to different scenes and is convenient to aim at different specifications of green bricks 8, and the applicability is improved;
the frame body 3 protrudes upwards to the inner side of the lower mold core 1 to form a mold cavity, the vibration is completed within a short time of 3-5 seconds, the production efficiency is not influenced, and the damage to a press and the mold is avoided, the lower mold core 1 is driven to vibrate by the vibrator 22, so that powder in the mold cavity is uniformly distributed and the exhaust effect is achieved, the green brick 8 is convenient to be pressed and molded, and the pressing yield is high;
the pneumatic triple piece 76 consists of three parts, namely an air filter, a pressure reducing valve and an oil atomizer, wherein the air filter is used for cleaning an air source, can filter moisture and impurities in compressed air, avoids the moisture from entering the device along with the air, and the pressure reducing valve is used for stabilizing the pressure of the air source to enable the air source to be in a constant state, so that the damage to hardware such as a valve or an actuator when the air pressure of the air source changes suddenly can be reduced, the oil atomizer is used for lubricating moving parts of the engine body, the parts inconvenient for adding lubricating oil can be lubricated, and the service life of the engine body is greatly prolonged.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an exhaust forming die of even cloth of ceramic adobe, includes lower mold core (1), its characterized in that: the bottom of the lower mold core (1) is connected with a vibration mechanism (2), and a frame body (3) is arranged on the outer side of the lower mold core;
the frame body (3) protrudes upwards out of the lower mold core (1);
the vibration mechanism (2) comprises an electromagnetic seat (21) and a vibrator (22);
the vibrator (22) is embedded in the electromagnetic seat (21), and the top of the vibrator is abutted against the lower mold core (1);
the top of the electromagnetic seat (21) is magnetically connected with the lower mold core (1).
2. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 1, which is characterized in that: the number of the vibrators (22) is four, and the vibrators are arranged at four corners of the lower side of the lower mold core (1) respectively.
3. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 1, which is characterized in that: the alloy side plate (4) is arranged on the inner side of the frame body (3), the bottom of the frame body is connected with a support column (5), and the support column (5) is evenly distributed with a plurality of parts.
4. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 1, which is characterized in that: the vibrator (22) is connected with a pneumatic control mechanism (7) through an air pipe (8).
5. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 4, wherein: the pneumatic control mechanism (7) comprises a human-computer interaction device (71), a controller (72), a stop valve (73), an air storage tank (74) and an electromagnetic valve (75);
the human-computer interaction device (71) is electrically connected with the controller (72), the controller (72) is electrically connected with the stop valve (73) and the electromagnetic valve (75) respectively, the air storage tank (74) is connected with the stop valve (73), and the stop valve (73) is connected with the electromagnetic valve (75).
6. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 5, wherein: the number of the electromagnetic valves (75) is four, and the four electromagnetic valves are respectively connected with the four vibrators (22) through air pipes (8).
7. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 6, wherein: an air source triple piece (76) is communicated between the stop valve (73) and the electromagnetic valve (75).
8. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 7, wherein: the air source triple piece (76) is connected with a conversion joint (77), and the conversion joint (77) is communicated with the electromagnetic valve (75).
9. The forming die for uniform distribution and exhaust of ceramic adobe according to claim 8, wherein: the adapter (77) is a five-way adapter, and the four electromagnetic valves (75) are communicated with the adapter (77).
10. The forming die for uniform distribution and exhaust of ceramic green bricks according to any one of claims 5 to 9, characterized in that: the human-computer interaction device (71) is a touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121929823.4U CN215969324U (en) | 2021-08-17 | 2021-08-17 | Forming die for uniform distribution and exhaust of ceramic adobe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121929823.4U CN215969324U (en) | 2021-08-17 | 2021-08-17 | Forming die for uniform distribution and exhaust of ceramic adobe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215969324U true CN215969324U (en) | 2022-03-08 |
Family
ID=80519223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121929823.4U Expired - Fee Related CN215969324U (en) | 2021-08-17 | 2021-08-17 | Forming die for uniform distribution and exhaust of ceramic adobe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215969324U (en) |
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2021
- 2021-08-17 CN CN202121929823.4U patent/CN215969324U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220308 |
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| CF01 | Termination of patent right due to non-payment of annual fee |