CN210361824U

CN210361824U - Adapter sleeve forming die with vibration function

Info

Publication number: CN210361824U
Application number: CN201921025067.5U
Authority: CN
Inventors: 周心敏; 李华平; 张伟; 吴东亚
Original assignee: Jingzhou Youlian Aluminum Equipment Co ltd
Current assignee: Jingzhou Youlian Aluminum Equipment Co ltd
Priority date: 2019-07-03
Filing date: 2019-07-03
Publication date: 2020-04-21
Anticipated expiration: 2029-07-03

Abstract

The utility model relates to a switching sleeve pipe forming die with vibration function belongs to switching sleeve pipe production facility technical field. The device consists of an assembly panel, a variable frequency vibration motor, a forming die, a positioning rod and a spring supporting leg; a plurality of positioning rods are regularly and uniformly distributed on the upper surface of the assembly panel, and a forming die is sleeved on each positioning rod; the lower surface of the assembly panel is fixedly provided with a variable frequency vibration motor through a motor mounting seat; the spring supporting legs are arranged at the corners of the lower surface of the assembling panel; this switching sleeve pipe forming die with vibration function, easy operation, the practicality is good, in the work, drives forming die through variable frequency vibrating motor and takes place the vibration, with the bubble discharge in the pouring material among the forming die to clear away the bubble that exists in the pouring material, with this heat resistance who improves the product, this utility model once can vibrate a plurality of forming die, effectively improved work efficiency, the use needs that especially adapted enterprise's production.

Description

Adapter sleeve forming die with vibration function

Technical Field

The utility model relates to a switching sleeve pipe forming die with vibration function belongs to switching sleeve pipe production facility technical field.

Background

The adapter sleeve is one of important fittings for manufacturing the aluminum bar and needs to have higher high temperature resistance; the manufacturing method of the adapter sleeve is that the prepared casting material (the casting material is also called refractory casting material which is made by adding a certain amount of bonding agent into refractory material and has higher fluidity) is directly poured into a forming mould, the forming mould is beaten manually at normal temperature to generate vibration so as to remove air bubbles in the casting material, the casting material is naturally solidified into a prefabricated member, and then the prefabricated member is baked at high temperature to prepare a product; the manual one-by-one beating operation is time-consuming and labor-consuming, the working efficiency is low, bubbles in the casting material are not completely discharged due to large personal difference and inconsistent beating force, cavities are formed at places with the bubbles during firing, the material density of the product is uneven, and the heat resistance of the product is directly reduced, so that the product is required to be improved, and the problem of poor product performance is avoided.

Disclosure of Invention

The utility model aims to provide a: aiming at the defects, the switching sleeve forming die with the vibration function is simple to operate, good in practicability, capable of effectively improving the working efficiency, reducing air bubbles in a product and improving the heat resistance of the product.

The technical scheme of the utility model is that:

a switching sleeve forming die with a vibration function comprises an assembly panel, a variable frequency vibration motor, a forming die, a positioning rod and a spring supporting leg; the method is characterized in that: a plurality of positioning rods are regularly and uniformly distributed on the upper surface of the assembly panel, and a forming die is sleeved on each positioning rod; the middle part of the lower surface of the assembly panel is fixedly provided with a variable frequency vibration motor through a motor mounting seat, and the corners of the lower surface of the assembly panel are provided with spring supporting legs.

The upper end and the lower end of the positioning rod are respectively provided with threads.

The forming die consists of a female die base, a left male die, a right male die, a forming column, a pressing block and a clamping ring; the female die base is provided with a left male die and a right male die through a clamping ring, a forming column is arranged on the female die base between the left male die and the right male die, and a compression block is arranged on a positioning rod above the forming column through a locking nut.

The upper surface of the female die base is provided with a boss, and the female die base and the boss are both disc-shaped; and an assembly through hole A is formed in the center of the female die base.

The left male die and the right male die are respectively semi-cylinders, and stepped holes are formed in the left male die and the right male die.

The clamping ring is in a circular ring shape.

The upper end of the forming column is a cylinder, the lower end of the forming column is a cone, a central through hole is formed in the forming column, and the central through hole is correspondingly communicated with the assembling through hole A of the female die base.

The pressing block is a long rectangular body, and an assembling through hole B is formed in the pressing block.

The spring supporting leg comprises an assembly seat, a supporting rod, a limiting block and a spring, wherein the supporting rod is movably arranged on the assembly seat, a limiting flange is arranged at the upper end of the supporting rod, the limiting block is fixedly arranged at the lower end of the supporting rod, and the spring is arranged between the limiting block and the assembly seat.

The beneficial effects of the utility model reside in that:

this switching sleeve pipe forming die with vibration function, easy operation, the practicality is good, in the work, drives forming die through variable frequency vibrating motor and takes place the vibration, with the bubble discharge in the pouring material among the forming die to clear away the bubble that exists in the pouring material, with this heat resistance who improves the product, this utility model once can vibrate a plurality of forming die, effectively improved work efficiency, the use needs that especially adapted enterprise's production.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic perspective view of the assembly panel according to the present invention;

FIG. 3 is an enlarged schematic view of the structure at A in FIG. 1;

FIG. 4 is a schematic disassembled perspective view of FIG. 3;

FIG. 5 is an enlarged view of the structure at B in FIG. 1;

fig. 6 is a schematic view of the cross-sectional structure of the tightening ring of the present invention.

In the figure: 1. the assembly panel, 2, variable frequency vibration motor, 3, forming die, 4, locating rod, 5, compact heap, 6, spring supporting leg, 7, lock nut, 8, assembly through-hole A, 9, bed die base, 10, left formpiston, 11, right formpiston, 12, shaping post, 13, hooping ring, 14, boss, 15, central through-hole, 16, assembly seat, 17, spring, 18, bracing piece, 19, stopper, 20, assembly through-hole B.

Detailed Description

The adapter sleeve forming die with the vibration function is composed of an assembly panel 1, a variable frequency vibration motor 2, a forming die 3, a positioning rod 4 and a spring supporting leg 6; the screw thread has been made respectively at both ends about the locating lever 4, and assembly panel 1 is the rectangular plate, and many locating levers 4 are installed to assembly panel 1's upper surface for regular form equipartition, and the lower extreme and the 1 threaded connection of assembly panel of locating lever 4 in the work, when assembly panel 1 takes place to vibrate, can drive locating lever 4 and take place to vibrate.

The positioning rod 4 is sleeved with a forming die 3, and the forming die 3 consists of a female die base 9, a left male die 10, a right male die 11, a forming column 12, a pressing block 5 and a hooping ring 13; a boss 14 is arranged on the upper surface of the female die base 9, the female die base 9 and the boss 14 are both disc-shaped, and an assembly through hole A8 is formed in the central position of the female die base 9; the female die base 9 is provided with a left male die 10 and a right male die 11 through a tightening ring 13, the tightening ring 13 is in a circular ring shape, the left male die 10 and the right male die 11 are respectively in a semi-cylinder shape, stepped holes are formed in the left male die 10 and the right male die 11, the top ends of the left male die 10 and the right male die 11 are in interference fit with the tightening ring 13, the bottom ends of the left male die 10 and the right male die 11 are in interference fit with a boss 14, and during operation, the tightening ring 13 can limit the left male die 10 and the right male die 11 to enable a gap between the left male die 10 and the right male die 11 to be in a tight fit state.

A forming column 12 is fixedly installed at the center of the female die base 9 between the left male die 10 and the right male die 11, the upper end of the forming column 12 is a cylinder, the lower end of the forming column 12 is a cone, a central through hole 15 is formed in the forming column 12, the central through hole 15 is correspondingly communicated with an assembling through hole A8 of the female die base 9, and during work, the forming die 3 can be sleeved on the positioning rod 4 through the assembling through hole A8 and the central through hole 15.

The positioning rod 4 above the forming column 12 is provided with a pressing block 5 through a locking nut 7, the pressing block 5 is a long rectangular body, the pressing block 5 is provided with an assembling through hole B20, the pressing block 5 can be sleeved on the positioning rod 4 through an assembling through hole B20, the locking nut 7 is in threaded connection with the positioning rod 4, in work, the locking nut 7 can apply downward pressure to the pressing block 5 through the positioning rod 4, so that the clamping ring 13 of the forming mold 3 has a pressure effect through the pressing block 5, when the clamping ring 13 is applied with downward pressure, the pressure can be transmitted to the left male mold 10 and the right male mold 11, gaps between the left male mold 10 and the right male mold 11 and the female mold base 9 are in a tight fit state, and therefore the forming mold 3 is fixed between the assembling panel 1 and the pressing block 5.

The middle part of the lower surface of the assembly panel 1 is fixedly provided with a variable frequency vibration motor 2 (the model is the Putian VBE-50-2) through a motor mounting seat.

Spring supporting leg 6 is equipped with at the edge of the lower surface of assembly panel 1, spring supporting leg 6 is by assembly seat 16, bracing piece 18, stopper 19 and spring 17 constitute, assembly seat 16 becomes the C style of calligraphy in cross-section, assembly seat 16 passes through bolt fixed mounting at the lower surface of assembly panel 1, the bracing piece 18 is equipped with in the activity on assembly seat 16, the bracing piece 18 upper end extends to in the assembly seat 16, the bracing piece 18 end that extends to in the assembly seat 16 is provided with spacing flange, 18 lower extremes of bracing piece are equipped with stopper 19 admittedly, stopper 19 is the cylinder, be provided with spring 17 between stopper 19 and the assembly seat 16, in operation, spring 17 has a pretightning force through assembly seat 16 to assembly panel 1, under the spring action of spring 17 self, when variable frequency vibrating motor 2 takes place the vibration, can drive assembly panel 1 and produce the vibration.

Before the switching sleeve forming die with the vibration function is used, the variable-frequency vibration motor 2 is externally connected with a power supply, when the switching sleeve forming die is used, the left male die 10 and the right male die 11 are firstly matched and aligned, the matched left male die 10 and the matched right male die 11 are installed on the boss 14 of the female die base 9, after the installation is completed, the top ends of the left male die 10 and the right male die 11 are fixed through the hooping ring 13, after the fixation, the formed die 3 after the matching is completed is sleeved on the positioning rod 4 through the assembling through hole A8 of the female die base 9, the lower end face of the formed die 3 is in contact connection with the assembling panel 1, and the positioning rod 4 penetrates out of the assembling through hole A8 of the female die base 9 and the central through hole 15 of the forming.

After the forming die 3 is installed in place, the pressing block 5 is sleeved on the positioning rod 4, so that the pressing block 5 is in contact connection with the clamping ring 13 of the forming die 3 and is in threaded connection with the positioning rod 4 through the locking nut 7, and the pressing block 5 is locked and fixed.

After the preparation work is finished, pouring a proper amount of pouring material into the forming die 3 from an opening at the top end of the forming die 3, after the pouring material is poured, starting the variable frequency vibration motor 2, driving the assembly panel 1 to vibrate through the variable frequency vibration motor 2, transmitting the vibration to the forming die 3 through the assembly panel 1, vibrating the forming die 3 to drive the pouring material to vibrate, and gradually raising the bubbles in the pouring material upwards under the action of the vibration force and discharging the bubbles on the upper surface of the pouring material, so that the bubbles in the pouring material are removed, namely, the operation of removing the bubbles through vibration is finished.

After the bubble removing operation is finished, the variable frequency vibration motor 2 is closed, the vibrated forming die 3 is taken down from the positioning rod 4, and after the natural solidification forming, the product is formed by roasting.

This switching sleeve pipe forming die 3 with vibration function, easy operation, the practicality is good, in the work, drives forming die 3 through variable frequency vibrating motor 2 and takes place the vibration, with the bubble discharge in the pouring material among forming die 3 to reduce the bubble that exists in the pouring material, with this heat resistance who improves the product, this utility model once a plurality of forming die 3 of vibratile have effectively improved work efficiency, the use needs that especially adapted enterprise's production.

Claims

1. A switching sleeve forming die with a vibration function is composed of an assembly panel (1), a variable frequency vibration motor (2), a forming die (3), a positioning rod (4) and a spring supporting leg (6); the method is characterized in that: a plurality of positioning rods (4) are regularly and uniformly distributed on the upper surface of the assembly panel (1), and forming molds (3) are sleeved on the positioning rods (4); the middle part of the lower surface of the assembly panel (1) is fixedly provided with a variable frequency vibration motor (2) through a motor mounting seat, and four corners of the lower surface of the assembly panel (1) are respectively provided with spring supporting legs (6).

2. An adapter sleeve forming die with a vibration function according to claim 1, wherein threads are respectively formed at the upper end and the lower end of the positioning rod (4).

3. An adapter sleeve forming die with a vibration function according to claim 1, wherein the forming die (3) is composed of a female die base (9), a left male die (10), a right male die (11), a forming column (12), a pressing block (5) and a clamping ring (13); a left male die (10) and a right male die (11) are arranged on the female die base (9) through a hooping ring (13), a forming column (12) is arranged on the female die base (9) between the left male die (10) and the right male die (11), and a pressing block (5) is arranged on a positioning rod (4) above the forming column (12) through a locking nut (7).

4. A transfer sleeve forming mold with a vibration function according to claim 3, characterized in that the upper surface of the female mold base (9) is provided with a boss (14), and the female mold base (9) and the boss (14) are both disc-shaped; and an assembling through hole A (8) is formed in the center of the female die base (9).

5. An adapter sleeve forming die with a vibration function as claimed in claim 3, wherein the left male die (10) and the right male die (11) are semi-cylinders respectively, and stepped holes are arranged in the left male die (10) and the right male die (11).

6. An adapter sleeve forming die with a vibration function as claimed in claim 3, wherein the hoop (13) is annular.

7. An adapter sleeve forming die with a vibration function as claimed in claim 3, wherein the upper end of the forming column (12) is a cylinder, the lower end of the forming column (12) is a cone, a central through hole (15) is formed in the forming column (12), and the central through hole (15) is correspondingly communicated with the assembling through hole A (8) of the female die base (9).

8. An adapter sleeve forming die with a vibration function according to claim 3, wherein the pressing block (5) is a long rectangular body, and the pressing block (5) is provided with an assembling through hole B (20).

9. An adapter sleeve forming die with a vibration function according to claim 1, wherein the spring support leg (6) is composed of an assembly seat (16), a support rod (18), a limit block (19) and a spring (17), the support rod (18) is movably arranged on the assembly seat (16), a limit flange is arranged at the upper end of the support rod (18), the limit block (19) is fixedly arranged at the lower end of the support rod (18), and the spring (17) is arranged between the limit block (19) and the assembly seat (16).