CN215946202U - Feeding system - Google Patents

Feeding system Download PDF

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Publication number
CN215946202U
CN215946202U CN202121733110.0U CN202121733110U CN215946202U CN 215946202 U CN215946202 U CN 215946202U CN 202121733110 U CN202121733110 U CN 202121733110U CN 215946202 U CN215946202 U CN 215946202U
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China
Prior art keywords
sheet
loading
platform
station
suction
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CN202121733110.0U
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Chinese (zh)
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黄远
刘龙
颜平
陈宾文
曲秋羽
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Shanghai Yuefuda Biotechnology Co ltd
Suzhou Reveda Medical Biotech Co Ltd
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Shanghai Yuefuda Biotechnology Co ltd
Suzhou Reveda Medical Biotech Co Ltd
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Priority to CN202121733110.0U priority Critical patent/CN215946202U/en
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Abstract

The utility model relates to a feeding system, which comprises a feeding device, a discharging device, a sheet taking device and a flatness adjusting device, wherein the feeding device comprises a feeding device body and a discharging device body; the charging device comprises a charging platform; the feeding device comprises a feeding platform which is arranged on one side of the feeding platform; the sheet taking device comprises a sucking disc; the flatness adjusting device is used for enabling the sheet-shaped material piece to be vacuum adsorbed on the charging platform in a flat state; the loading platform is used for carrying out loading by vacuum adsorption of sheet-shaped material pieces at a loading station and transferring the sheet-shaped material pieces from the loading station to a sheet taking station; the sucking disc is used for vacuum adsorption of the sheet-shaped material on the loading platform at the sheet taking station and is used for transferring the sheet-shaped material from the sheet taking station to the discharging station so as to release the sheet-shaped material on the discharging platform; the automatic feeding and transferring device realizes the automatic feeding and transferring of the sheet-shaped material, and the flatness adjusting device limits the shape of the sheet-shaped material in the feeding process, so that the feeding flatness and accuracy of the sheet-shaped material are ensured, and the guarantee is provided for the processing of subsequent products.

Description

Feeding system
Technical Field
The utility model belongs to the technical field of material production equipment, and particularly relates to a feeding system for sheet-shaped materials.
Background
Most therapeutic agents are delivered to the body by subcutaneous injection, which is a low cost, rapid and straightforward way of administering the drug. Patients themselves, however, do not have the ability to use syringes with greater ease, and the pain and fear associated with syringes further limit patient compliance. Microneedles (including needles with micron-sized dimensions) are loaded with drugs and administered transdermally, which is one of the solutions to the above-mentioned problems. The microneedle transdermal drug delivery mode can realize drug delivery without pain, and improves the compliance and safety of patients. Meanwhile, the micro-needle can realize quantitative and positioning delivery of medicaments and the like, can realize accurate administration and has good administration effect. In addition to this, microneedles can also be used as a skin pretreatment, with the ability to enhance skin permeability. Therefore, the microneedle has better clinical application prospect.
After the microneedle original sheet is produced at present, the microneedle original sheet needs to be cut into patches with required shapes and sizes according to requirements for use, and the cut patches need to be attached to a back adhesive tape to obtain a finished product. The micro-needle original sheet cutting comprises a plurality of processes, including a feeding process, a cutting process, a fitting process and a stripping process; wherein the material loading process is comparatively crucial, need guarantee in the material loading district that the plain piece of micropin is shakeout and not take place fold and curl, otherwise can influence subsequent cutting and laminating, also damage the plain piece of micropin easily. Although the existing feeding equipment special for microneedle original sheet feeding exists, the flatness of the microneedle original sheet during feeding cannot be guaranteed, and the problem that two sides of the original sheet are prone to warping or whole sheet folding is caused. Not only this, it is also difficult for the current feeding mechanism to accurately secure the position of the microneedle original sheet, resulting in positional deviation for subsequent cutting and attaching.
Therefore, there is a need to develop a feeding system for soft medical beauty products such as microneedle base sheets, silica gel sheets, facial masks and the like, which can ensure the smoothness and position accuracy of sheet-shaped material pieces during feeding and provide guarantee for subsequent product processing.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a feeding system which can ensure the flatness and the position precision of a sheet-shaped material piece during feeding.
In order to achieve the above object, the present invention provides a feeding system, comprising:
the charging device comprises a charging platform, wherein the charging platform is provided with a plurality of air suction holes;
the discharging device comprises a discharging platform, a discharging device and a discharging device, wherein the discharging platform is arranged on one side of the charging platform and is used for placing sheet-shaped materials;
the sheet taking device comprises a sucker, wherein a plurality of adsorption holes are formed in the surface of one side of the sucker; and the number of the first and second groups,
the flatness adjusting device is used for enabling the sheet-shaped material part to be adsorbed on the loading platform in a straight state in a vacuum manner;
the feeding system is provided with a feeding station, a piece taking station and a discharging station;
the loading platform is used for carrying out vacuum adsorption on the sheet-shaped material piece at the loading station for loading, and is used for transferring the sheet-shaped material piece from the loading station to the sheet taking station after the sheet-shaped material piece is subjected to vacuum adsorption;
the sucking disc is used for vacuum adsorption of the sheet-shaped material on the loading platform at the sheet taking station and is also used for transferring the sheet-shaped material to the discharging station from the sheet taking station so as to release the sheet-shaped material on the discharging platform.
Optionally, the charging device further comprises an adapter platform and a charging driving mechanism which are connected, and the charging device comprises a plurality of charging platforms which are arranged around the adapter platform;
the loading driving mechanism is used for driving the transfer platform to horizontally rotate around the axis of the transfer platform, so that the loading platforms are driven to horizontally rotate around the transfer platform, and each loading platform is switched between the loading station and the sheet taking station.
Optionally, the number of loading platforms is two, two of the loading platforms being distributed 180 ° around the transfer platform, or the number of loading platforms is more than two, and all of the loading platforms being distributed 360 ° around the transfer platform.
Optionally, the sheet-shaped material piece is a microneedle sheet, the suction cup is provided with a position avoiding groove for avoiding microneedles on the microneedle sheet, and a plurality of adsorption holes are formed around the position avoiding groove.
Optionally, the sucking disc is provided with the hollow-out avoiding groove.
Optionally, an annular boss is arranged around the avoiding groove, and the plurality of adsorption holes are arranged on the boss.
Optionally, the charging platform is provided with a groove, a plurality of the air suction holes are arranged on the bottom wall of the groove, and the shape of the boss is matched with that of the groove.
Optionally, get the piece device and still include the base and get piece actuating mechanism, the base with sucking disc detachably connects, get piece actuating mechanism with base fixed connection, it includes horizontal motion mechanism and vertical motion mechanism to get piece actuating mechanism, horizontal motion mechanism is used for the drive the sucking disc with the base is along horizontal migration, vertical motion mechanism is used for the drive the sucking disc with the base is along vertical direction removal.
Optionally, the vertical movement mechanism is disposed on the horizontal movement mechanism.
Optionally, the slice material spare is the former piece of micropin, the sucking disc is provided with and is used for dodging the groove of keeping away of the micropin on the former piece of micropin, it sets up a plurality ofly to keep away around the groove the adsorption holes, the base all around the side with the side aligns all around of sucking disc, the sucking disc is provided with the groove of keeping away of fretwork, just the base be provided with keep away the through-hole that the groove corresponds.
Optionally, the sheet taking device further comprises an elastic mechanism, the elastic mechanism is arranged on one side, opposite to the adsorption hole, of the suction disc, and the elastic mechanism is used for providing elastic force to adjust the attaching state between the suction disc and the sheet material piece.
Optionally, the flatness adjusting device comprises a groove arranged on the loading platform, and the shape of the groove is matched with that of the sheet material piece.
Optionally, the flatness adjusting device includes a plurality of the suction holes, the plurality of the suction holes form a central adsorption area and an edge adsorption area on the loading platform, the vacuum adsorption force of the edge adsorption area is greater than that of the central adsorption area, and the edge adsorption areas are at least two and are oppositely arranged.
Optionally, the distribution density of the suction holes of the central suction area is less than that of the suction holes of the edge suction area, or the suction holes of the edge suction area are larger than that of the suction holes of the central suction area, or a plurality of vacuum chambers which are not communicated are arranged inside the suction cup, and the central suction area and the edge suction area are respectively communicated with one corresponding vacuum chamber.
Optionally, the flatness adjusting device comprises a first air blowing device, the first air blowing device blows air at the loading station, and an included angle is formed between an air blowing angle and the horizontal direction.
Optionally, the emptying platform is provided with a plurality of air suction ports, and the plurality of air suction ports are used for vacuum adsorption of the sheet-shaped material.
Optionally, the feeding system further comprises a vacuum pressure detection device for detecting the vacuum pressure of the loading platform, the vacuum pressure of the discharging platform and the vacuum pressure of the suction cup.
Optionally, the feeding system further comprises a second air blowing device, the second air blowing device is used for blowing air at the material placing station, and an included angle is formed between the air blowing angle and the horizontal direction.
Optionally, the included angle is 30 ° to 90 °.
Optionally, the feeding system further includes a controller and a first position detection device, which are in communication connection, the first position detection device is configured to detect a state of the sheet taking station, and the controller is configured to control a working state of the sheet taking device and a working state of the loading platform according to the state of the sheet taking station.
Optionally, the feeding system further comprises a controller and a second position detection device, which are in communication connection, the second position detection device is used for detecting the state of the charging station, and the controller is used for controlling the working state of the charging device according to the state of the charging station.
Optionally, the feeding system further comprises a feeding switch in communication connection with the controller;
when the controller receives a first control signal generated when the feeding switch is triggered and simultaneously receives a second control signal generated when the second position detection device detects that the hand information is removed from the loading platform, the controller is used for controlling the loading platform to be transferred from the loading station to the piece taking station.
Optionally, the feeding system further comprises a protection platform, the feeding switch is arranged on the protection platform, and the feeding device, the sheet taking device and the discharging device are arranged on the inner side of the protection platform.
Optionally, the feeding system further includes a controller and a third position detecting device, which are communicatively connected, where the third position detecting device is configured to detect a state of the discharge station, the controller is configured to control a motion state of a carrier of the sheet material according to the state of the discharge station, and the carrier of the sheet material is configured to be engaged with the sheet material at the discharge station.
Optionally, the feeding system is configured to:
and after the loading platform is transferred to the sheet taking station, the loading platform is used for maintaining vacuum adsorption on the sheet material, and after the sheet taking device is transferred to be in contact with the sheet material, the loading platform is used for releasing the vacuum adsorption on the sheet material.
Optionally, the feeding system further comprises a controller, which is in communication connection with the charging device, the discharging device and the sheet taking device respectively;
the controller is respectively used for controlling the working states of the charging device, the discharging device and the sheet taking device.
In the feeding system provided by the utility model, the automatic feeding of the sheet-shaped material pieces can be realized through the feeding device, the sheet-shaped material pieces on the feeding platform can be accurately and orderly transferred to the discharging platform through the sheet taking device, the automatic feeding and transferring of the sheet-shaped material pieces can be realized, the shape of the sheet-shaped material pieces is limited through the flatness adjusting device in the feeding process, the problems of folds and curling of the sheet-shaped material pieces when the sheet-shaped material pieces are adsorbed on the feeding platform in vacuum are avoided, and the risk of damaging the sheet-shaped material pieces is reduced. For example, when the sheet-shaped material piece is a soft medical beauty product such as a silica gel sheet, a mask, a microneedle original sheet and the like, the feeding system can provide guarantee for subsequent processing procedures such as cutting and pasting procedures, so that the processing positions (such as the cutting position and the pasting position) of the subsequent product are more accurate, the processing quality (such as the cutting and pasting quality) of the product is improved, the manufacturing cost of the sheet-shaped material piece is reduced, the manual flattening operation is omitted, and the charging efficiency and accuracy are improved.
In the feeding system provided by the utility model, the plurality of loading platforms are arranged, so that the plurality of loading platforms can be driven to revolve around the transfer platform, the structure is compact and simple, the plurality of loading platforms can be switched between the loading station and the sheet taking station in a continuous and ordered manner, the ordered and continuous feeding of sheet-shaped material pieces is realized, and the feeding efficiency is effectively improved. Particularly, the structure and the feeding mode can realize continuous feeding of sheet-shaped material pieces, reduce the waiting time for charging and improve the feeding efficiency, and are convenient to arrange a manual operation area and a mechanical operation area so as to ensure the safety of manual operation. In particular, the loading platforms can be more than two and are distributed in 360 degrees around the transfer platform, so that the loading efficiency is further improved.
In the feeding system provided by the utility model, the groove is formed in the feeding platform, the boss is arranged on the sucker, and the lug boss is matched with the groove, so that the sheet taking position of the sucker can be accurately positioned, the sheet taking accuracy of the sheet material piece is realized, and the position of the sucker for adsorbing the sheet material piece is ensured not to deviate, so that the processing positions of the following products, such as the cutting position and the pasting position, are more accurate, and the processing quality of the products is improved.
In the feeding system provided by the utility model, the sucker is better attached to the flaky material part through the elastic force provided by the elastic mechanism, so that the sucker can firmly adsorb the flaky material part, the risk of falling of the flaky material part in the transferring process is reduced, and the reliable transmission of the flaky material part is guaranteed.
In the feeding system provided by the utility model, the flatness adjusting device is constructed through the groove on the feeding platform, so that the shape of a sheet material piece can be limited, the position of the sheet material piece can be accurately positioned, the structure is simple, the use is convenient, the flatness adjusting effect is good, the feeding time is effectively saved, and the accuracy of a vacuum adsorption position is ensured. The feeding system can also construct a flatness adjusting device through the air suction holes, the air suction holes and the grooves are preferably combined together to limit the shapes of the flaky materials, and the flatness adjusting effect is better.
In the feeding system provided by the utility model, the second air blowing device is used for blowing air at the position where the sheet material and the carrier of the sheet material are jointed at the discharging station, so that the effective jointing of the sheet material and the carrier of the sheet material can be realized, and the jointing reliability can be improved.
Drawings
It will be appreciated by those skilled in the art that the drawings are provided for a better understanding of the utility model and do not constitute any limitation to the scope of the utility model. Wherein:
FIG. 1 is a schematic structural diagram of a feeding system according to a preferred embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a feeding system provided with a protection platform according to a preferred embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a loading system with a sheet taking device removed according to a preferred embodiment of the present invention;
FIG. 4a is a schematic structural diagram of a vacuum adsorption zone of a loading platform provided in the preferred embodiment of the present invention, wherein two edge adsorption zones are provided;
FIG. 4b is a schematic structural diagram of a vacuum adsorption zone of the loading platform provided in the preferred embodiment of the present invention, wherein four edge adsorption zones are provided;
fig. 5 is a schematic structural view of the suction cup and the base in connection according to the preferred embodiment of the present invention.
[ reference numerals are described below ]:
100-a sheet material piece;
200-a carrier;
1-a charging device; 11-a first loading platform; 111-suction holes; 112-a groove; 113-a central adsorption zone; 114-edge adsorption zone; 12-a second loading platform; 13-a charging drive mechanism; 14-a transfer platform; 15-a first blowing device;
2-a material discharging device; 21-a material placing platform;
3-a film taking device; 31-a suction cup; 311-avoiding groove; 312-adsorption pores; 313-a boss; 32-a film taking driving mechanism; 33-a base; 331-pipe connection hole; 34-a stent; 35-a support;
4-a first pressure gauge; 5-a second pressure gauge; 6-a third pressure gauge; 7-a fourth pressure gauge;
8-a second blowing device; 81-gas jet head;
9-a feeding switch; 10-a protective table.
Detailed Description
The present invention will now be described in more detail with reference to the accompanying schematic drawings, in which preferred embodiments of the utility model are shown, it being understood that one skilled in the art may modify the utility model herein described while still achieving the advantageous effects of the utility model. Accordingly, the following description should be construed as broadly as possible to those skilled in the art and not as limiting the utility model.
In the interest of clarity, not all features of an actual implementation are described. In the following description, well-known functions or constructions are not described in detail since they would obscure the utility model in unnecessary detail. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific details must be set forth in order to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art. The utility model is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
Furthermore, the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should be understood that the terms "first," "second," "third," and the like as used in the description herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Similarly, the use of the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one; "plurality" means two or more than two. Unless otherwise indicated, "front", "rear", "lower" and/or "upper" and the like are for convenience of description and are not limited to one position or one spatial orientation. The word "comprising" or "comprises", and the like, means that the element or item listed as preceding "comprising" or "includes" covers the element or item listed as following "comprising" or "includes" and its equivalents, and does not exclude other elements or items.
Exemplary embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following embodiments, features of the embodiments can be supplemented with each other or combined with each other without conflict. In addition, in the following description, the sheet-shaped material member in the present invention may be a microneedle sheet, and may also be other sheet-shaped products, such as a soft sheet-shaped medical cosmetic product like a mask, a silicone sheet, and the like. In addition, when the sheet-shaped material piece is a microneedle original sheet, the original sheet carrier can be arranged to support the microneedle original sheet for subsequent processing, such as subsequent cutting and attaching; similarly, when the sheet-shaped material piece is a product other than the microneedle original sheet, the carrier of the sheet-shaped material piece can also be arranged to support the sheet-shaped material piece for subsequent processing.
Fig. 1 is a schematic structural view of a feeding system according to a preferred embodiment of the present invention, fig. 2 is a schematic structural view of a feeding system provided with a protective table according to a preferred embodiment of the present invention, and fig. 3 is a schematic structural view of the feeding system according to a preferred embodiment of the present invention after a sheet taking device is removed. In which both the sheet material 100 and the sheet material carrier 200 of fig. 1 are shown in a transparent manner for the convenience of explanation.
Referring to fig. 1 to 3, an embodiment of the present invention provides a feeding system, which is used for realizing automatic feeding of sheet-shaped material pieces 100, so as to automatically transfer and accurately position the sheet-shaped material pieces 100 at a discharging station. At the emptying station, the sheet material 100 can be automatically joined to the carrier 200, and the carrier 200 supports the sheet material 100 to perform subsequent processing procedures, such as cutting, attaching and the like. Herein, the sheet stock 100 may be a microneedle stock sheet, which is not limited to use in making eye masks, but may also be a patch for other functions.
Specifically, the feeding system comprises a feeding device 1, a discharging device 2 and a sheet taking device 3. The feeding system is provided with a loading station, a piece taking station and a discharging station.
The charging device 1 comprises at least one charging platform for loading the sheet elements 100. For efficiency, it is preferable that the loading platform is plural. As in some embodiments, the loading platforms comprise two loading platforms, a first loading platform 11 and a second loading platform 12, respectively, which are distributed at 180 °, the first loading platform 11 and the second loading platform 12 being generally identical in structure. As in other embodiments, the loading platforms comprise more than two loading platforms, such as three, four or more, all loading platforms being distributed over 360 °.
The loading device 1 further comprises a loading driving mechanism 13 connected with the loading platform to drive the loading platform to rotate horizontally or move horizontally so as to drive the loading platform to rotate or move from the loading station to the piece taking station, preferably, the loading driving mechanism 13 drives the loading platform to rotate horizontally, and more preferably, a plurality of loading platforms are distributed symmetrically or asymmetrically around a rotating axis.
In the following description, although two loading platforms distributed at 180 ° are taken as an illustration, the present invention is not limited thereto, and one skilled in the art should understand that the number of the loading platforms may be one or more than two.
When the loading platform is multiple, the loading device 1 further comprises a transfer platform 14 connected with the loading driving mechanism 13. The first loading platform 11 and the second loading platform 12 are distributed 180 ° around the transfer platform 14. Alternatively, the number of the loading platforms exceeds two, and all the loading platforms are distributed around the transfer platform 14 in 360 degrees, so that the loading efficiency is higher. The loading driving mechanism 13 is used for driving the adapter platform 14 to horizontally rotate around the axis of the adapter platform 14, so that the first loading platform 11 and the second loading platform 12 are driven to horizontally rotate around the adapter platform 14, and the switching of each loading platform between the loading station and the piece taking station can be realized.
For example, after the sheet material 100 is placed on the first loading platform 11, the loading driving mechanism 13 drives the transfer platform 14 to rotate horizontally by 180 °, so that the second loading platform 12 rotates from the original sheet taking station to the current loading station to prepare for loading, and simultaneously the first loading platform 11 rotates from the original loading station to the current sheet taking station to prepare for taking material. At the loading station, the sheet material 100 is placed manually, mainly by hand, on the first loading platform 11 or on the second loading platform 12. At the picking station, the sheet material 100 on the first loading platform 11 or the second loading platform 12 is picked by the picking device 3.
The advantage of providing two or more loading platforms is that on the one hand a continuous loading of sheet material pieces 100 is achieved, the loading waiting time is reduced, the loading efficiency is improved, and on the other hand it is convenient to provide a manual work area and a mechanical work area to ensure the safety of manual operation. Therefore, the feeding system is provided with a manual operation area and a mechanical operation area; the loading station is arranged in a manual operation area, and the taking station is arranged in a mechanical operation area; the loading station is close to the operator, and the piece taking station is far away from the operator, so that the operation safety is improved.
The sheet taking device 3 is arranged above the charging device 1 and the discharging device 2. The sheet taking device 3 comprises a suction cup 31 and further comprises a sheet taking driving mechanism 32, wherein the suction cup 31 is connected with the sheet taking driving mechanism 32. The suction cup 31 is used for vacuum adsorption of the sheet-shaped material piece 100, and the sheet taking driving mechanism 32 is used for driving the suction cup 31 to move. After the suction cups 31 move to the sheet taking station, the suction cups 31 take the sheet-shaped material 100 from the first loading platform 11 or the second loading platform 12, and then the sheet-shaped material is transferred from the sheet taking station to the discharging station, so that the sheet-shaped material 100 is automatically released on the discharging device 2.
The discharging device 2 comprises a discharging platform 21, and the discharging platform 21 is arranged on one side of the charging platform and is far away from the manual operation area. The emptying platform 21 provides an emptying station. After the suction cups 31 take the sheet-like material 100 on the loading platform and move to the discharging station, the suction cups 31 release the sheet-like material 100 to the discharging platform 21, and during the releasing process, the sheet-like material 100 can be accurately aligned and jointed with the carrier 200. The engagement of the sheet member 100 with the carrier 200 means that the sheet member 100 is disposed on the carrier 200, and the sheet member 100 is dragged by the carrier 200 to move, but the sheet member 100 does not fall off the carrier 200. For example, the carrier 200 is selected from a low viscosity film, and the carrier 200 is moved by a roller. It will be appreciated that the carrier 200 has been accurately positioned at the drop station and the take-off device 3 can accurately release the sheet 100 on the drop platform 21 to achieve accurate alignment of the sheet 100 with the carrier 200 for engagement.
In practice, the loading platform is used for vacuum-absorbing the sheet-shaped material piece 100, and the loading platform can generally provide vacuum pressure of-70 kPa to-20 kPa. Fig. 1 shows the sheet material 100 in a state of being vacuum-sucked to the first loading platform 11. Since the first and second loading platforms 11 and 12 are identical in structure, only the first loading platform 11 will be described below, and the structure of the second loading platform 12 can be referred to the first loading platform 11.
The first loading platform 11 is provided with a plurality of air suction holes 111, and the distribution mode and the number of the air suction holes 111 are set according to actual needs. At the loading station, after the sheet material 100 is manually placed on the first loading platform 11, for example, the first loading platform 11 starts vacuum adsorption, that is, the sheet material 100 is vacuum-adsorbed and fixed on the first loading platform 11. The suction holes 111 may be various shapes, but are generally circular suction holes 111. The diameter of the suction hole 111 may be 2 to 4 mm.
However, in the actual charging process, the sheet-shaped material 100 is soft (such as soluble microneedle original sheet, mask, silicone sheet, etc.) and is a sheet material, which is very easy to curl and wrinkle, and if the sheet-shaped material 100 is manually flattened, the efficiency is very low, the operation is inconvenient, and the flattening effect is not good. Therefore, the feeding system is also provided with a flatness adjusting device, and the flatness adjusting device limits the shape of the sheet-shaped material 100 so that the sheet-shaped material 100 is adsorbed on the loading platform in a straight state in a vacuum manner, so that manual flattening operation is omitted, the efficiency is improved, and the flatness is effectively improved.
The specific structure of the flatness adjusting device is not limited in this application, and includes but is not limited to the following exemplified grooves, suction holes, and for example, blowing or pressing may also be used.
According to a preferred embodiment of the present invention, the flatness adjusting means includes a groove 112 provided on the charging platform, the shape of the groove 112 matches the shape of the sheet member 100, and a suction hole 111 is provided on the bottom wall of the groove 112. Optionally, the depth of the groove 112 is 4-6 mm, preferably 5-6 mm, so as to ensure a sufficient limiting depth. The sheet material 100 is disposed directly in the groove 112. Through the shape fit of the groove 112 and the sheet material 100, the problem of curling or folding of the sheet material 100 can be effectively avoided, and the position of the sheet material 100 can be accurately positioned, and meanwhile, the structure is simple and easy to realize, so that the feeding efficiency is improved, the feeding operation is simplified, and the flatness of the sheet material 100 during feeding is finally improved.
According to another preferred embodiment of the present invention, the flatness adjusting means includes a plurality of suction holes 111 on the loading platform. As shown in fig. 4a and 4b, the plurality of suction holes 111 form a central suction area 113 and an edge suction area 114 on the loading platform. For ease of illustration, the location of each adsorption zone is indicated generally by the dashed box in fig. 4a and 4 b. Wherein the edge suction region 114 provides a vacuum suction force greater than that of the center suction region 113, the edge suction region 114 serves to vacuum-suck the edge portion (the edge portion being a blank region) of the sheet-like member 100, and the center suction region 113 serves to vacuum-suck the middle portion of the sheet-like member 100. It should be understood that the central suction area 113 is not narrowly construed as an absolute intermediate position, and similarly, the intermediate portion of the sheet material member 100 is not narrowly construed as an absolute intermediate position. The edge suction areas 114 are at least two and are oppositely disposed, and two oppositely disposed edge suction areas 114 are shown in fig. 4 a. In other embodiments, the number of edge suction zones 114 may also be four, as shown in FIG. 4 b.
In some embodiments, the distribution density of the suction holes 111 of the edge suction region 114 is greater than that of the central suction region 113, and in this case, the size and shape of the suction holes 111 are generally the same, as shown in fig. 4a and 4 b.
In some embodiments, the suction holes 111 of the edge suction region 114 are larger in size than the suction holes 111 of the center suction region 113. The size of the air suction holes 111 is larger, and the adsorption capacity is stronger. At this time, the shapes of the suction holes 111 of the edge suction region 114 and the suction holes 111 of the center suction region 113 may be the same or different, and preferably, are the same. Optionally, the aperture of the air suction hole 111 of the edge adsorption area 114 is 3-4 mm, and the aperture of the air suction hole 111 of the central adsorption area 113 is 2-3 mm.
In other embodiments, a plurality of independent vacuum chambers that are not communicated are disposed inside the suction cup 31, and the central suction region 113 and the edge suction region 114 are respectively communicated with a corresponding one of the vacuum chambers. Therefore, the suction holes 111 in the central suction region 113 and the suction holes 111 in the edge suction region 114 do not share a vacuum chamber, so that different vacuum pressures can be generated by different vacuum chambers, and thus, the problems of curling and wrinkling can be well controlled, and sheet-shaped pieces 100 with different sizes and shapes can be sucked.
The arrangement of the plurality of suction holes 111 is not limited to the illustrated matrix, and may be a plurality of concentric circles or a plurality of sectors. Furthermore, the present application is not limited to preventing the sheet material 100 from curling and wrinkling only in the above manner, and in other cases, for example, a movable pressing block or pressing head may be further provided to press the blank area on the sheet material 100, and the pressing block or pressing head may be extended to press the blank area on the sheet material 100 when in use, and retracted when not in use. Still alternatively, the flatness adjusting device may be configured as a first blowing device 15 (see fig. 1), the first blowing device 15 is used for blowing the sheet-like material 100 on the loading platform at the loading station, and a blowing angle of the first blowing device 15 forms an included angle with the horizontal direction, the included angle is preferably 30 ° to 90 °, and more preferably the included angle is 90 ° for vertical blowing. The flow of the air blown by the first blowing means 15 is adjustable, preferably the first blowing means 15 is also movable, in use to a loading station and when not in use away from the loading station. The installation position of the first blowing device 15 is not limited in the present application, and may be provided on an external mechanism or on a loading platform.
Further, the discharging platform 21 is preferably provided with a plurality of air inlets 22 (see fig. 2), and the plurality of air inlets 22 are used for vacuum-absorbing the sheet-shaped material 100, so as to prevent the sheet-shaped material 100 from being warped when being separated from the suction cup 31, and ensure the flatness during discharging.
As shown in fig. 1, in the process of releasing the sheet material 100 by the suction cup 31, a part of the released sheet material 100 is bonded (e.g., adhered) to the carrier 200, and if the other part is not adsorbed, there is a high possibility that the edge warping may occur, so that the other part of the released sheet material 100 is adsorbed by the discharging platform 21 to prevent the edge curling, thereby ensuring the flatness of the sheet material 100 when discharging. In this embodiment, the carrier 200 is driven by the roller to move horizontally in the direction of arrow A3, thereby dragging the sheet-like material 100 to move together.
The vacuum absorption surface of the placing platform 21 is preferably a plane, that is, the entire upper surface of the placing platform 21 is flat and has no groove, and a plurality of air suction ports 22 are arranged on the plane. In other embodiments, the placing platform 21 may not provide a vacuum absorption function, but other mechanisms may be used to prevent the edge of the sheet-shaped material 100 from being warped, for example, a movable pressing plate is disposed above the placing platform 21, and the pressing plate may be pressed against the edge of the sheet-shaped material 100, such as a blank area of the edge.
The feeding system preferably further comprises a vacuum pressure detection device for detecting the vacuum pressure of the loading platform, the vacuum pressure of the discharging platform 21 and the vacuum pressure of the suction cup 31.
As shown in fig. 1, the vacuum pressure detecting means includes a first pressure gauge 4, a second pressure gauge 5, and a third pressure gauge 6, which are preferably arranged side by side on the external mechanism. The first pressure gauge 4 is used for detecting the vacuum pressure of the first loading platform 11. The second pressure gauge 5 is used for detecting the vacuum pressure of the second charging platform 12, and the third pressure gauge 6 is used for detecting the vacuum pressure of the emptying platform 21. The vacuum state of the loading platform and the emptying platform 21 can be manually or mechanically controlled according to the information fed back by the pressure gauges. Preferably, the vacuum pressure detection device further comprises a fourth pressure gauge 7, which is arranged on the external mechanism or the sheet taking device 3 and is used for monitoring the vacuum pressure of the suction cup 31. The number of the fourth pressure gauge 7 may be plural, and each fourth pressure gauge 7 is used for detecting the vacuum pressure of one vacuum chamber in the suction cup 31. In this embodiment, each pressure gauge preferably displays the vacuum pressure digitally.
The sheet taking device 3 is used for vacuum-sucking the sheet-shaped material piece 100 through the suction cup 31. Fig. 5 shows a suction cup 31 according to a preferred embodiment of the present invention. A plurality of suction holes 312 are formed in a surface of one side of the suction cup 31, and the suction holes 312 are used for vacuum-sucking the sheet material 100.
In this embodiment, when the sheet-shaped material 100 is a microneedle original sheet, in order to avoid microneedles of the microneedle original sheet, the center of the suction cup 31 is provided with a avoiding groove 311, the avoiding groove 311 is used for avoiding microneedles on the microneedle original sheet, and a plurality of adsorption holes 312 are arranged around the avoiding groove 311. The distribution of the adsorption holes 312 may be a continuous circle, or may be arranged in different regions, for example, four corner regions are formed, and the adsorption holes 312 arranged in an L shape are distributed in each corner region. Further, the avoiding groove 311 may be a hollowed groove or a non-hollowed groove, and is preferably a hollowed groove to reduce the weight of the suction cup 31. It will be appreciated that the microneedle master is provided with a blank area which is vacuum-sucked by the suction cup 31 and which is free of microneedles. The blank area is usually arranged on four sides, and the width of the blank area is not required, for example, the width of the blank area can be about 9 mm.
It is further preferable that the suction cup 31 is provided with a ring-shaped boss 313, the shape of the boss 313 is matched with the groove 112 on the loading platform, and a plurality of suction holes 312 are provided on the boss 313. Through the cooperation of boss 313 and recess 112, can accurate positioning sucking disc 31 get a piece position, for example to the former piece of micropin, can realize the accurate of the former piece of micropin and get the piece and guarantee that the sucking disc adsorbs the position of the former piece of micropin and can not take place the skew to further make the position of cutting and the paster position of the former piece of micropin at back more accurate, improve the quality of cutting and laminating of the former piece of micropin.
The sheet taking device 3 may further comprise a base 33, wherein the base 33 is detachably connected with the suction cup 31 and connected with the sheet taking driving mechanism 32. The sheet taking driving mechanism 32 is used for driving the suction cup 31 and the base 33 to move, mainly vertically up and down (as shown by an arrow A1 in fig. 1) and horizontally back and forth (as shown by an arrow A2 in fig. 1). When the suction cup 31 moves up and down, it can move away from or close to the loading platform; when the suction cup 31 moves horizontally, the suction cup can move away from or close to the emptying platform 21. The base 33 and the suction cup 31 are preferably detachably connected after being manufactured separately, such as by bolts, so that the suction cup 31 can be replaced conveniently. Preferably, the peripheral side of the base 33 is aligned with the peripheral side of the suction cup 31, and the base 33 is preferably provided with a through hole corresponding to the hollow avoiding groove 311.
In some embodiments, the base 33 can serve as a back cover for the suction cup 31 to seal the suction cup 31 to form a sealed vacuum chamber. In some embodiments, the base 33 is only a connection interface, so that the suction cup 31 is connected to the sheet taking driving mechanism 32 through the base 33, and the suction cup 31 itself forms a sealed vacuum chamber.
As shown in fig. 2, a pipeline connection hole 331 may be formed on the base 33, and the pipeline connection hole 331 is used to connect the vacuum-pumping pipeline and the suction hole 312. Preferably, the number of the pipeline connecting holes 331 is plural, and each pipeline connecting hole 331 is communicated with a different vacuum chamber in the suction cup 31, that is, the vacuum chamber in the suction cup 31 is provided in plural, and the plural vacuum chambers are independent from each other and are not communicated. Each vacuum chamber is correspondingly provided with a plurality of adsorption holes 312, and each vacuum chamber is connected with a vacuum pumping pipeline for vacuum pumping through a pipeline connecting hole 331. The number of the vacuum chambers is preferably 4, and the number of the line connection holes 331 corresponds to the number of the vacuum chambers. In this embodiment, the number of the vacuum chambers is 4, each vacuum chamber is correspondingly provided with a plurality of suction holes 312, the suction holes 312 are distributed on the suction cup 31 to form four corner areas, and each corner area can suck two adjacent edges of the sheet material 100. The structure of the sub-cavity arrangement is convenient for respectively and independently adjusting the vacuum adsorption force of each vacuum cavity, the vacuum adsorption force is more concentrated, the adsorption effect is better, and meanwhile, the structure is also convenient for adsorbing the flaky material pieces 100 with different sizes and shapes.
The present application also does not specifically limit the structure of the sheet taking drive mechanism 32. The sheet taking driving mechanism 32 may include a horizontal movement mechanism and a vertical movement mechanism, the horizontal movement mechanism drives the suction cup 31 to move horizontally, and the vertical movement mechanism drives the suction cup 31 to move vertically. As shown in fig. 2, the horizontal movement mechanism includes a support 34, a horizontal movement driver, and a horizontal movement transmission assembly, wherein the support 34 is connected to the base 33 and disposed on the horizontal movement transmission assembly, the horizontal movement transmission assembly drives the support 34 to move in a horizontal direction under the driving of the horizontal movement driver, and the support 34 drives the suction cup 31 to move in the horizontal direction through, for example, a vertical movement mechanism. The present embodiment does not specifically limit the horizontal motion transmission assembly, and examples thereof include a slider rail assembly, a rack and pinion assembly, and a ball screw assembly. The horizontal motion drive may be, for example, an electric motor, hydraulic or pneumatic device.
The vertical motion mechanism may include a vertical motion transmission assembly, a support 35, and a vertical motion drive (not shown). The support 35 is provided on the vertical motion transmission assembly. The vertical motion transmission assembly drives the supporting piece 35 to move along the vertical direction under the driving of the vertical motion driver, the supporting piece 35 is used for connecting the base 33, and the sucking disc 31 is driven by the supporting piece 35 to move along the vertical direction. Further, the vertical motion transmission assembly is disposed on a horizontal motion mechanism, such as on a bracket 34 of the horizontal motion mechanism. The present embodiment does not particularly limit the vertical motion transmission assembly, such as a slider rail assembly, a rack and pinion assembly, a ball screw assembly. The vertical motion drive may be, for example, an electric motor, hydraulic or pneumatic device. Preferably, the vertical motion driver and the horizontal motion driver are both in communication connection with the controller to control the motion states (such as on and off) of the vertical motion driver and the horizontal motion driver respectively through the controller, and more specifically, the vertical motion driver and the horizontal motion driver are on, off, and the like through receiving the instruction of the controller.
In an alternative embodiment, the functions of the horizontal movement mechanism and the vertical movement mechanism can be realized by one mechanism, and the utility model is also within the protection scope of the utility model. For example, the horizontal movement mechanism and the vertical movement mechanism can be replaced by an XZ-axis gantry sliding table module. Or in other embodiments, the film taking driving mechanism 32 can also be a multi-degree-of-freedom mechanical arm, so that the film taking operation is more flexible and convenient.
Get piece device 3 and preferably still include elastic mechanism, set up in sucking disc 31 and the relative one side of absorption hole 312, elastic mechanism is used for providing elasticity to the laminating state between adjustment sucking disc 31 and the slice material 100 makes sucking disc 31 and the better laminating of slice material 100, makes sucking disc 31 adsorb slice material 100 firmly, further reduces the risk that takes place slice material 100 and drops at the in-process that forwards, provides further assurance for the reliable conveying of slice material 100. The elastic mechanism comprises at least one spring, preferably a plurality of springs, the plurality of springs are symmetrically distributed around the axis of the suction cup 31, and the springs are arranged on one side of the suction cup 31 opposite to the suction hole 312. As in the present embodiment, the base 33 serves as a back cover of the suction cup 31 to seal the suction cup 31 to form a sealed vacuum chamber, the base 33 is movably connected to the supporting member 35, one end of at least one spring is disposed in the spring mounting hole of the base 33, and the other end is disposed in the spring mounting hole of the supporting member 35. For example, a spring may be provided at a position indicated by a dotted line a in fig. 2.
The present application does not require the structure of the charge drive mechanism 13. Generally, the loading driving mechanism 13 includes a driving motor, and the plurality of loading platforms on the transfer platform 14 are driven by the driving motor through the transfer platform 14 to horizontally rotate around the transfer platform 14.
Fig. 1 also shows a second air blowing device 8 according to a preferred embodiment of the present invention for blowing air at a position where the sheet-like material piece 100 and the carrier 200 are joined at the position of the discharging station, and the air blowing angle of the second air blowing device 8 is at an angle of 30 ° to 90 ° to the horizontal, preferably at an angle of 90 °. The second air blowing means 8 may include one or more air jets 81, and the air jets 81 are disposed above the position where the sheet material 100 is engaged with the carrier 200 and blow air to make the sheet material 100 and the carrier 200 adhere better. Preferably, the second air blowing device 8 further comprises a blowing driving mechanism 82 connected to the air nozzle 81 for driving the air nozzle 81 to move. The structure of the blow driving mechanism 82 is not required, and is, for example, an electric motor, a hydraulic or pneumatic device. More preferably, the blowing angle of the nozzle 81 can be adjusted, for example, the nozzle 81 can be swung. In addition, the blowing air flow of the second blowing device 8 is preferably adjustable, more preferably, the air flow of the blowing air flow is 100-200 l/min, and the air pressure value of the blowing air flow is 0.4-0.7 Mpa. The air nozzle 81 can be a multi-hole air knife to form a row of micro air flow beams, the aperture of the air nozzle of the multi-hole air knife is preferably 0.5-3.0 mm, and the width of the air flow is larger than the width of the sheet material 100. The installation position of the second air blowing device 8 is not limited in the present application, and the second air blowing device 8 may be arranged on an external mechanism or a material placing platform.
The feeding system preferably further comprises a controller and a first position detection device, wherein the controller is in communication connection with the first position detection device, the first position detection device is used for detecting the state of the sheet taking station (namely the incoming material state of the sheet material 100 at the sheet taking station), and the controller is used for controlling the working state of the sheet taking device 3 and the working state of the loading platform according to the state of the sheet taking station. Specifically, after the loading platform loads the sheet-shaped material 100 and transfers the sheet-shaped material to the sheet taking station, the first position detection device obtains the current fully loaded state information of the sheet taking station and sends the fully loaded state information to the controller, the controller controls the sheet taking device 3 to move according to the fully loaded state information until the fully loaded state information contacts the sheet-shaped material 100, and then the controller controls the loading platform to release the vacuum adsorption on the sheet-shaped material 100; on the contrary, if the first position detection device obtains the state information that the film taking station is currently in no-load, the film taking device 3 does not act. The first position detection device and the controller can be in wireless or wired communication connection, and the installation position of the first position detection device is not limited in the application, and the first position detection device and the controller can be arranged on an external mechanism or a sheet taking device.
Further, the feeding system further comprises a second position detection device, preferably in communication connection with the controller. The second position detecting means is used for detecting the state of the charging station (i.e. the incoming material state of the sheet material 100 at the charging station), and the controller is used for controlling the working state of the charging device 1 according to the state of the charging station. Specifically, after the loading platform loads the sheet-shaped material 100, the second position detection device obtains the current full-load state information of the loading station and sends the current full-load state information to the controller, and the controller controls the loading device 1 to be transferred to the sheet taking station according to the full-load state information; on the contrary, if the second position detecting device obtains the state information that the loading station is currently in the idle state, the loading device 1 does not act. The second position detection device and the controller can be in wireless or wired communication connection, and the installation position of the second position detection device is not limited in the application, and the second position detection device and the controller can be arranged on an external mechanism or a loading platform.
Further, the feeding system further comprises a third position detection device, preferably in communication with the controller. The third position detecting device is configured to detect a state of the feeding station (i.e., an incoming material state of the sheet material 100 at the feeding station), and the controller is configured to control whether the carrier 200 moves according to the state of the feeding station. If the third position detection device detects that the feeding station is in an idle state (that is, the sheet-shaped material 100 is not placed on the feeding platform 21), the controller controls the carrier 200 to be stationary; if the third position detecting device detects that the feeding station is in a full-load state (i.e. the sheet 100 is already placed on the feeding platform 21), the controller controls the carrier 200 to move to drag the sheet 100. The third position detection device and the controller can be in wireless or wired communication connection, and the installation position of the third position detection device is not limited in the application, and the third position detection device can be arranged on an external mechanism or a material placing platform.
The first, second and third position sensing devices may be of various configurations, and the present application does not specifically require such. In one embodiment, the first, second and third position detection means are preferably infrared detectors.
In this embodiment, an infrared detector is disposed at the film taking station to detect the sheet-like material 100 on the loading platform at the film taking station, an infrared detector is disposed at the loading station to detect the sheet-like material 100 on the loading platform at the loading station, and an infrared detector is disposed at the discharging station to detect the positioning of the sheet-like material 100 on the discharging platform at the discharging station.
To further reduce the problem of curling or wrinkling of the sheet material 100 during the feeding process, the feeding system is preferably configured to: after the loading platform is transferred to the sheet taking station, the loading platform is firstly used for maintaining vacuum adsorption on the sheet-shaped material 100, only after the sheet taking device 3 is transferred to be in contact with the sheet-shaped material 100, the loading platform releases the vacuum adsorption on the sheet-shaped material 100, and then the sheet taking device 3 immediately vacuum adsorbs the sheet-shaped material 100 through the suction cup 31.
Preferably, after one of the loading platforms loads the sheet material 100 to the sheet taking station, the infrared detector at the sheet taking station acquires information that the sheet material 100 is located at the sheet taking station, and feeds back the information that the sheet material 100 is located at the sheet taking station to the controller, the controller controls the suction cup 31 to move until contacting the sheet material 100, after the suction cup 31 contacts the sheet material 100, the controller controls the loading device 1 to release vacuum adsorption of the loading platform on the sheet material 100, and the suction cup 31 at this time starts vacuum adsorption, and once the loading platform releases vacuum adsorption on the sheet material 100, the suction cup 31 can immediately vacuum adsorb the sheet material 100. In this process, when the loading platform does not release the vacuum suction, the suction cup 31 is lowered to release the contact with the sheet material 100, and after the suction cup 31 is ensured to be in effective contact with the sheet material 100, the loading platform stops the vacuum suction of the sheet material 100, and the suction cup 31 sucks the sheet material 100 in vacuum. By doing so, the problem of uneven adsorption when the suction cup 31 adsorbs the sheet-like material 100 can be effectively avoided.
Preferably, the feeding system further includes a pressure sensor for sensing a contact state of the suction cup 31 with the sheet member 100. Preferably, the controller is in communication with the pressure sensor, either wired or wireless. The controller is used for controlling the charging device 1 to stop vacuum adsorption according to the pressure information fed back by the pressure sensor. More preferably, the controller communicates with at least one of the loading device 1, the discharging device 2, the sheet taking device 3, the vacuum pressure detecting device, the position detecting device and the air blowing device to control the automatic operation of these devices. The pressure sensor is arranged on the sheet taking device 3, such as on the suction cup 31 or a structure connected with the suction cup 31.
The type of the controller is not particularly limited in this embodiment, and the controller may be hardware for executing logic operations, such as a single chip, a microprocessor, a Programmable Logic Controller (PLC) or a Field-Programmable Gate Array (FPGA), or a software program, a function module, a function, an Object library (Object Libraries) or a Dynamic Link library (Dynamic-Link Libraries) for implementing the above functions on a hardware basis. Alternatively, a combination of the above two. Those skilled in the art will know how to implement communication between the controller and other devices based on the disclosure of this application. In addition, the controller is a preferable mode of the embodiment, and those skilled in the art may adopt other technical means, such as manual control and mechanical control, to achieve the same technical effect.
Further preferably, the feeding system further comprises feeding switches 9, and the number of the feeding switches 9 is not limited, and is preferably two. In some embodiments, when the controller receives a first control signal when the loading switch 9 is triggered and simultaneously receives a second control signal when the second position detection device detects that the hand information is evacuated from the loading platform, the controller is used for controlling the loading platform to be transferred from the loading station to the piece taking station. Preferably, in the process of charging, when two material loading switches 9 are pressed simultaneously, and the second position detection device detects that the two hands of the operator withdraw from the charging platform, the controller controls the charging driving mechanism 13 to drive the charging platform to transfer to the film taking station according to the first control signal fed back by the two material loading switches 9 and the second control signal fed back by the second position detection device, so that the safety is better, and the personal safety can be effectively protected.
As shown in fig. 2 and 3, the feeding system further includes a protection platform 10, mechanical equipment (including a loading device, a sheet taking device, a discharging device and other related equipment) is arranged on the inner side of the protection platform 10, and personnel can move on the outer side of the protection platform 10. Wherein the feeding switch 9 is arranged on the protective table 10. Two material loading switches 9 are used for corresponding to operating personnel's left and right hands respectively, place slice material part 100 back on the charging platform when operating personnel, on the one hand the second position detection device carries out hand information detection, and on the other hand still needs operating personnel both hands to press two material loading switches 9, and final controller controls the charging platform to rotate according to hand information and material loading switch 9's trigger information simultaneously and carries out the material loading. Preferably, a solenoid valve is arranged on the loading platform, and is preferably in communication connection with the controller. And the controller controls the electromagnetic valve to be opened to realize vacuum breaking of the charging platform.
The feeding system provided by the embodiment has the advantages that the structure is compact, the feeding efficiency is high, the accurate positioning of the sheet-shaped material piece 100 can be realized, after the sheet-shaped material piece 100 is jointed with the carrier 200, the carrier 200 drives the sheet-shaped material piece 100 to enter subsequent processing procedures, such as a cutting procedure, a fitting procedure and the like, the sheet-shaped material piece 100 can be cut according to the set shape and size, and the feeding efficiency and the quality are greatly improved compared with the existing manual or mechanical feeding.
It should be understood that the above-described preferred embodiments are illustrative only and are not intended to limit the scope of the utility model. In addition, it should be understood that any changes and modifications of the above disclosure by those skilled in the art are within the scope of the present invention.

Claims (26)

1. A feeding system, comprising:
the charging device comprises a charging platform, wherein the charging platform is provided with a plurality of air suction holes;
the discharging device comprises a discharging platform, a discharging device and a discharging device, wherein the discharging platform is arranged on one side of the charging platform and is used for placing sheet-shaped materials;
the sheet taking device comprises a sucker, wherein a plurality of adsorption holes are formed in the surface of one side of the sucker; and the number of the first and second groups,
the flatness adjusting device is used for enabling the sheet-shaped material part to be adsorbed on the loading platform in a straight state in a vacuum manner;
the feeding system is provided with a feeding station, a piece taking station and a discharging station;
the loading platform is used for carrying out vacuum adsorption on the sheet-shaped material piece at the loading station for loading, and is used for transferring the sheet-shaped material piece from the loading station to the sheet taking station after the sheet-shaped material piece is subjected to vacuum adsorption;
the sucking disc is used for vacuum adsorption of the sheet-shaped material on the loading platform at the sheet taking station and is also used for transferring the sheet-shaped material to the discharging station from the sheet taking station so as to release the sheet-shaped material on the discharging platform.
2. A loading system according to claim 1, characterized in that said charging device further comprises an adapter platform and a charging drive mechanism connected, and said charging device comprises a plurality of said charging platforms arranged around said adapter platform;
the loading driving mechanism is used for driving the transfer platform to horizontally rotate around the axis of the transfer platform, so that the loading platforms are driven to horizontally rotate around the transfer platform, and each loading platform is switched between the loading station and the sheet taking station.
3. A loading system according to claim 2, characterized in that said number of loading platforms is two, two of said loading platforms being 180 ° distributed around said transfer platform, or in that said number of loading platforms is more than two and all of said loading platforms being 360 ° distributed around said transfer platform.
4. The feeding system according to claim 1, wherein the sheet-shaped material piece is a microneedle original sheet, the suction cup is provided with a position avoiding groove for avoiding microneedles on the microneedle original sheet, and a plurality of adsorption holes are arranged around the position avoiding groove.
5. The feeding system as claimed in claim 4, wherein the sucking disc is provided with the hollow-out avoiding groove.
6. The feeding system as claimed in claim 4, wherein an annular boss is disposed around the avoiding groove, and the plurality of adsorption holes are disposed on the boss.
7. A loading system according to claim 6, wherein said loading platform is provided with a recess, a plurality of said suction holes being provided in the bottom wall of said recess, the shape of said boss matching the shape of said recess.
8. The feeding system as claimed in claim 1, wherein the sheet taking device further comprises a base and a sheet taking driving mechanism, the base is detachably connected with the suction cup, the sheet taking driving mechanism is fixedly connected with the base, the sheet taking driving mechanism comprises a horizontal movement mechanism and a vertical movement mechanism, the horizontal movement mechanism is used for driving the suction cup and the base to move horizontally, and the vertical movement mechanism is used for driving the suction cup and the base to move vertically.
9. A loading system according to claim 8, wherein the vertical movement mechanism is provided on the horizontal movement mechanism.
10. The feeding system according to claim 8, wherein the sheet-shaped material member is a microneedle original sheet, the suction cup is provided with a position avoiding groove for avoiding microneedles on the microneedle original sheet, a plurality of adsorption holes are arranged around the position avoiding groove, the peripheral side surfaces of the base are aligned with the peripheral side surfaces of the suction cup, the suction cup is provided with a hollow position avoiding groove, and the base is provided with through holes corresponding to the position avoiding groove.
11. The feeding system as claimed in claim 1, wherein the sheet taking device further comprises an elastic mechanism disposed on a side of the suction cup opposite to the suction hole, the elastic mechanism being configured to provide an elastic force to adjust a fitting state between the suction cup and the sheet-like material member.
12. A loading system according to claim 1, wherein said flatness adjustment means comprises a groove provided on said loading platform, said groove being shaped to match said sheet material.
13. A loading system according to claim 1 or 12, wherein said flatness adjustment means includes a plurality of said suction holes, said plurality of said suction holes forming a central suction zone and an edge suction zone on said loading platform, said edge suction zone having a vacuum suction force greater than that of said central suction zone, said edge suction zones being at least two and being oppositely disposed.
14. The loading system according to claim 13, wherein the distribution density of the suction holes of the central suction area is smaller than that of the suction holes of the edge suction area, or the suction holes of the edge suction area are larger than that of the central suction area, or a plurality of vacuum chambers which are not communicated are provided inside the suction cup, and the central suction area and the edge suction area are respectively communicated with a corresponding one of the vacuum chambers.
15. A loading system according to claim 1 or 12, characterised in that the flatness adjustment means comprise a first blowing device which blows air at the loading station at an angle to the horizontal.
16. A loading system according to claim 1, wherein the emptying platform is provided with a plurality of suction ports for vacuum sucking the sheet-like pieces.
17. A loading system according to claim 16, further comprising vacuum pressure detection means for detecting the vacuum pressure of said loading platform, the vacuum pressure of said discharge platform and the vacuum pressure of said suction cups.
18. The feeding system of claim 1 or 12, further comprising a second blowing device, wherein the second blowing device blows air at the emptying station, and the blowing angle forms an included angle with the horizontal direction.
19. A loading system according to claim 18, wherein the included angle is from 30 ° to 90 °.
20. The feeding system as recited in claim 1, further comprising a controller and a first position detection device in communication connection, the first position detection device being configured to detect a state of the pick station, the controller being configured to control an operating state of the pick device and an operating state of the loading platform based on the state of the pick station.
21. A loading system according to claim 1, further comprising a controller and a second position detecting device communicatively connected, said second position detecting device being adapted to detect the state of the charging station, said controller being adapted to control the operating state of the charging device in dependence on the state of the charging station.
22. The feeding system of claim 21, further comprising a feed switch communicatively coupled to the controller;
when the controller receives a first control signal generated when the feeding switch is triggered and simultaneously receives a second control signal generated when the second position detection device detects that the hand information is removed from the loading platform, the controller is used for controlling the loading platform to be transferred from the loading station to the piece taking station.
23. The feeding system according to claim 22, further comprising a protection platform, wherein the feeding switch is arranged on the protection platform, and the loading device, the sheet taking device and the discharging device are arranged on the inner side of the protection platform.
24. A feeding system according to claim 1, further comprising a communicatively connected controller and a third position detection device, the third position detection device being adapted to detect a state of the emptying station, the controller being adapted to control a state of motion of a carrier of the piece in accordance with the state of the emptying station, the carrier of the piece being adapted to engage with the piece at the emptying station.
25. The loading system of claim 1, wherein the loading system is configured to:
and after the loading platform is transferred to the sheet taking station, the loading platform is used for maintaining vacuum adsorption on the sheet material, and after the sheet taking device is transferred to be in contact with the sheet material, the loading platform is used for releasing the vacuum adsorption on the sheet material.
26. The feeding system according to claim 1, further comprising a controller in communication with the charging device, the emptying device, and the sheet taking device, respectively;
the controller is respectively used for controlling the working states of the charging device, the discharging device and the sheet taking device.
CN202121733110.0U 2021-07-28 2021-07-28 Feeding system Active CN215946202U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023004786A1 (en) * 2021-07-28 2023-02-02 上海悦肤达生物科技有限公司 Feeding system
WO2023005551A1 (en) * 2021-07-28 2023-02-02 上海悦肤达生物科技有限公司 Suction structure and sheet-grabbing apparatus
CN117066721A (en) * 2023-10-11 2023-11-17 武汉金运激光股份有限公司 Laser cutting device for embroidery letter marks and control method thereof
WO2024001752A1 (en) * 2022-06-28 2024-01-04 苏州悦肤达医疗科技有限公司 Vacuum suction cup assembly, material-taking device, feeding system, and blister packaging apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023004786A1 (en) * 2021-07-28 2023-02-02 上海悦肤达生物科技有限公司 Feeding system
WO2023005551A1 (en) * 2021-07-28 2023-02-02 上海悦肤达生物科技有限公司 Suction structure and sheet-grabbing apparatus
WO2024001752A1 (en) * 2022-06-28 2024-01-04 苏州悦肤达医疗科技有限公司 Vacuum suction cup assembly, material-taking device, feeding system, and blister packaging apparatus
CN117066721A (en) * 2023-10-11 2023-11-17 武汉金运激光股份有限公司 Laser cutting device for embroidery letter marks and control method thereof

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