CN215942092U

CN215942092U - Wall-mounted solar outer frame body notching and blanking integrated machine

Info

Publication number: CN215942092U
Application number: CN202122456322.5U
Authority: CN
Inventors: 罗玉彬
Original assignee: Jining City Yanzhou District Dragon New Energy Science And Technology Co ltd
Current assignee: Jining City Yanzhou District Dragon New Energy Science And Technology Co ltd
Priority date: 2021-10-12
Filing date: 2021-10-12
Publication date: 2022-03-04
Anticipated expiration: 2031-10-12

Abstract

The utility model discloses a wall-mounted solar outer frame body notching and blanking integrated machine which comprises a base, wherein a linear guide rail is arranged on the base, a base body and a punching machine are arranged on the linear guide rail, a punching die is arranged at the upper part of the base body, a clamping cylinder and an aluminum profile are respectively arranged at the front ends of the base bodies at two sides, an aluminum profile with a notch positioned and fixed length is formed after punching, and then the aluminum profile is bent and buckled between the end parts of two ends of the aluminum profile through an aluminum alloy connecting plate to form a closed, stable and firm wall-mounted solar outer frame body; by adopting the structure, the quality of the aluminum profile is reduced, thinner aluminum profiles can be used, unnecessary damage to operators in the installation and production processes is avoided, the production and installation efficiency is improved, the production cost is saved, the overall stability of the outer frame body is improved on the basis of reducing the quality of the aluminum profiles, the consumption of raw materials is reduced, the cost is reduced, and the production efficiency and the product percent of pass are improved.

Description

Wall-mounted solar outer frame body notching and blanking integrated machine

Technical Field

The utility model relates to a wall-mounted solar outer frame body notching and blanking integrated machine.

Background

At present, when a conventional heat collection frame body is installed, each outer frame plate is split, a large number of corner connectors are required to be connected into through grooves for inserting the corner connectors of aluminum alloy sections for manufacturing the outer frame plates for insertion and fixing, the production process is multiple, the aluminum alloy specification is large, the cost is high, in addition, the connection positions between the outer frame plates are easy to misplace, the product quality is poor, the installation of the interior of the outer frame plates is influenced, the outer edges are sharp after connection, and unnecessary injuries are easily caused to operators; when the cloth grain glass is conventionally installed on the heat collection frame body, the upper surface of the externally-hung type pressing strip is easy to tilt due to unbalanced stress, so that the product quality is influenced, and the positioning of the cloth grain glass is poor.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a wall-mounted solar outer frame body notching and blanking integrated machine and a using method thereof, wherein the wall-mounted solar outer frame body notching and blanking integrated machine can improve the appearance quality of a product and the overall stability of an outer frame body, reduce the consumption of raw materials, reduce the cost and improve the efficiency.

The utility model discloses a wall-mounted solar outer frame body notching and blanking integrated machine, which comprises a base 1 arranged on a base layer ground, wherein linear guide rails 2 are arranged on the front side and the rear side of the base 1 in parallel, and the wall-mounted solar outer frame body notching and blanking integrated machine is characterized in that: a plurality of base bodies 3 capable of moving along the linear guide rail 2 are arranged on the linear guide rail 2, a punching machine 4 is respectively fixed on each base body 3, each punching machine 4 comprises a hollow inverted U-shaped frame body 5 fixed on the base body 3, the inner side of each frame body 5 is respectively provided with a module 8 with a slide rail, a slide block 14 is arranged on the slide rail between the two modules 8 in a sliding manner, an oil cylinder mounting plate 6 is fixed on the upper part adjacent to the frame body 5, a hydraulic oil cylinder 7 is fixed on the upper part of the oil cylinder mounting plate 6, the lower surface of a telescopic rod of the hydraulic oil cylinder 7 is fixedly connected with the upper surface of the slide block 14, the lower surface of the slide block 14 is fixedly connected with the upper surface of a punching rod 9 provided with a punching tool bit 16, and a punching die 10 matched with the punching tool bit 16 is also arranged on the upper part of the base body 3 and at a position corresponding to the punching tool bit 16, the front ends of the seat bodies 3 on the two sides are also respectively provided with a clamping cylinder 11.

According to the technical scheme, a seat body positioning device 13 can be arranged on one side of each seat body 3.

According to the technical scheme, the base body positioning device 13 comprises a positioning slide block arranged on the linear guide rail 2 and a screw rod arranged on one side of the base body 3 and parallel to the linear guide rail 2, the upper end of the positioning slide block is sleeved on the screw rod, and adjusting nuts are respectively arranged on the screw rod and on two sides of the positioning slide block.

The technical scheme of the utility model can also be that the stamping die 10 is in an inclined U shape and is provided with an upper flange 17 and a lower flange 18, a walking channel 21 matched with the stamping tool bit 16 in shape is arranged in the middle of the upper flange 17, and a settling tank matched with the stamping tool bit 16 in shape is arranged on the lower flange 18.

The technical scheme of the utility model can also be that the punching rods 9 of the punching machines 4 at two sides are provided with fixed-length cutter heads which penetrate through the head walking channels 21 and are in the shapes of plane cutting blades, the punching rod 9 at the middle position is provided with two punching cutter heads 16, the punching cutter heads 16 are cut cutter heads and are in the shapes of opposite double V-shaped bodies, wherein the rear side is a large V-shaped body, the end parts of the tips of the large V-shaped bodies are integrally connected with the small V-shaped body, the punching cutter heads 16 at the lower part penetrate through the head walking channels 21 and are respectively arranged at the upper parts of the upper flanges 17 and the lower flanges 18, the aluminum profile 15 comprises a panel, the left sides adjacent to the upper ends and the lower ends of the panel are respectively provided with an upper supporting surface and a lower supporting surface which are provided with stepped grooves, the upper surface of the upper flanges 17 is provided with first clamping grooves 19 which are matched with the bottoms of the stepped grooves of the upper supporting surfaces of the aluminum profile, and the upper surface of the lower flanges 18 is provided with second clamping grooves which are matched with the bottoms of the stepped grooves of the lower supporting surfaces of the aluminum profile And the two clamping grooves 20 are used for clamping and fixing an upper supporting surface and a lower supporting surface of the aluminum profile 15 on the first clamping groove 19 of the upper flange 17 and the second clamping groove 20 of the lower flange 18 respectively through the clamping cylinder 11.

The utility model has the advantages that a plurality of base bodies 3 capable of moving along the linear guide rail 2 are arranged on the linear guide rail 2, a punching machine 4 is respectively fixed on each base body 3, the punching machine 4 comprises a hollow inverted U-shaped frame body 5 fixed on the base bodies 3, the inner sides of the frame bodies 5 are respectively provided with a module 8 with a slide rail, a slide block 14 is arranged on the slide rail between the two modules 8 in a sliding way, an oil cylinder mounting plate 6 is fixed on the upper part adjacent to the frame body 5, a hydraulic oil cylinder 7 is fixed on the upper part of the oil cylinder mounting plate 6, the lower surface of a telescopic rod of the hydraulic oil cylinder 7 is fixedly connected with the upper surface of the slide block 14, the lower surface of the slide block 14 is fixedly connected with the upper surface of a punching rod 9 provided with a punching tool bit 16, and a punching die 10 matched with the punching tool bit 16 is also arranged on the upper part of the base body 3 and at the position corresponding to the punching tool bit 16, the front ends of the base bodies 3 on the two sides are respectively provided with a clamping cylinder 11, when the solar energy wall-mounted solar energy frame is used, the punching tool bits 16 of the punching machines 4 on the two ends are set to be fixed length tool bits, and then the punching machines 4 in the middle perform notch positioning according to the length of a wall-mounted solar energy outer frame body required by design; then, the upper supporting surface and the lower supporting surface of the aluminum profile 15 are respectively buckled in a first clamping groove 19 of the upper flange 17 and a second clamping groove 20 of the lower flange 18 of the stamping die 10 and clamped and fixed through the clamping cylinder 11; starting a hydraulic pump to enable a punching machine 4 to synchronously act, cutting the clamped aluminum profile 15 into required lengths by the punching machines 4 on two sides, and cutting opposite double-V-shaped notches by the punching machine 4 in the middle; forming an aluminum profile 15 with fixed length and positioned by a notch, and then punching corresponding water inlet and outlet pipeline holes by another group of punching machines 4 according to the use of eastern houses or western houses of the house to form the aluminum profile 15 with the water inlet and outlet pipeline holes and fixed length and positioned by the notch; then buckle in the corresponding incision position of aluminium alloy 15, form the wall-hanging solar energy outer frame body of edge rounding and rounding off in the department of buckling, then connect through an aluminum alloy connecting plate lock joint between the last holding surface and the under bracing face of aluminium alloy 15 both ends tip, form a closed and stable firm wall-hanging solar energy outer frame body. The through groove for inserting the corner connectors in the aluminum alloy section is reduced, the quality of the aluminum section is reduced, thinner aluminum sections can be used, the overall stability of the outer frame body is improved, the appearance quality of a product is improved, the consumption of raw materials is reduced, the cost is reduced, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention

FIG. 2 is a right side view of FIG. 1

FIG. 3 is a front view of the stamping die of FIG. 1

FIG. 4 is a left side view of FIG. 3

FIG. 5 is a view from the direction A of FIG. 3

FIG. 6 is a schematic view of the structure of opposing double V-shaped bodies of FIG. 3

In fig. 1 to 6, the device comprises a base 1, a base 2, a linear guide rail 3, a seat body 4, a punching machine 5, a frame body 6, an oil cylinder mounting plate 7, a hydraulic oil cylinder 8, a module 9, a punching rod 10, a punching die 11, a clamping cylinder 12, a pneumatic switch 13, a seat body positioning device 14, a sliding block 15, an aluminum profile 16, a punching tool bit 17, an upper flange 18, a lower flange 19, a first clamping groove 20, a second clamping groove 21 and a walking channel.

Detailed Description

As shown in fig. 1 to 6, the utility model relates to a wall-mounted solar energy outer frame body notching and blanking integrated machine, which comprises a base 1 arranged on a base layer ground, wherein linear guide rails 2 are arranged on the front side and the rear side of the base 1 in parallel, a plurality of base bodies 3 capable of moving along the linear guide rails 2 are arranged on the linear guide rails 2, and a base body positioning device 13 is respectively arranged on one side of each base body 3, specifically: the seat body positioning device 13 comprises a positioning slide block arranged on the linear guide rail 2 and a screw rod which is arranged on one side of the seat body 3 and is parallel to the linear guide rail 2, the upper end of the positioning slide block is sleeved on the screw rod, and adjusting nuts are respectively arranged on the screw rod and on two sides of the positioning slide block; every be fixed with punching machine 4 on the pedestal 3 respectively, punching machine 4 is including fixing hollow inverted U-shaped support body 5 on the pedestal 3, the inboard of support body 5 is equipped with the module 8 that has the slide rail respectively, two gliding slider 14 that is equipped with on the slide rail between the module 8 is close to the upper portion of support body 5 is fixed with hydro-cylinder mounting panel 6, the upper portion of hydro-cylinder mounting panel 6 is fixed with hydraulic cylinder 7, the lower surface of hydraulic cylinder 7's telescopic link with the upper surface fixed connection of slider 14, the lower surface of slider 14 and the upper surface fixed connection of a punching press pole 9 of installing punching press tool bit 16, the upper portion of pedestal 3 and with 16 position corresponding departments of punching press tool bit still be equipped with punching press 16 matched with stamping die 10 of punching press tool bit 16, specific saying so: the stamping die 10 is in an inclined U shape and is provided with an upper flange 17 and a lower flange 18, a walking channel 21 matched with the stamping tool bit 16 in shape is arranged in the middle of the upper flange 17, and a settling tank matched with the stamping tool bit 16 in shape is arranged on the lower flange 18; both sides be equipped with on the punching press pole 9 of punching machine 4 and pass the fixed length tool bit of head walking passageway 21, its shape is plane cutting blade, intermediate position be equipped with two on the punching press pole 9 punching press tool bit 16, this punching press tool bit 16 is the incision tool bit, and its shape is opposite two V-arrangement body, and wherein the rear side is a big V-arrangement body, and its most advanced tip is integrative to be connected with little V-arrangement body, and the lower part punching press tool bit 16 passes head walking passageway 21 sets up respectively the upper portion of upper flange 17 and lower flange 18, it includes a panel to aluminium alloy 15, and is close to the left side at the upper and lower both ends of panel is equipped with last holding surface and the bottom suspension fagging face in area ladder groove respectively, the upper surface of upper flange 17 be equipped with the first draw-in groove 19 of the bottom looks adaptation in holding surface ladder groove on the aluminium alloy, the upper surface of lower flange 18 be equipped with the second draw-in groove 20 of the bottom looks adaptation in aluminium alloy bottom suspension fagging face ladder groove, when the aluminum profile clamping device works, the upper supporting surface and the lower supporting surface of the aluminum profile 15 are respectively clamped on the first clamping groove 19 of the upper flange 17 and the second clamping groove 20 of the lower flange 18 and are clamped and fixed through the clamping cylinder 11; the front ends of the base bodies 3 on the two sides are respectively provided with a clamping cylinder 11, when the solar energy wall-mounted solar energy frame is used, the punching tool bits 16 of the punching machines 4 on the two ends are set to be fixed length tool bits, and then the punching machines 4 in the middle perform notch positioning according to the length of a wall-mounted solar energy outer frame body required by design; then, the upper supporting surface and the lower supporting surface of the aluminum profile 15 are respectively buckled in a first clamping groove 19 of the upper flange 17 and a second clamping groove 20 of the lower flange 18 of the stamping die 10 and clamped and fixed through the clamping cylinder 11; starting a hydraulic pump to enable a punching machine 4 to synchronously act, cutting the clamped aluminum profile 15 into required lengths by the punching machines 4 on two sides, and cutting opposite double-V-shaped notches by the punching machine 4 in the middle; forming an aluminum profile 15 with fixed length and positioned by a notch, and then punching corresponding water inlet and outlet pipeline holes by another group of punching machines 4 according to the use of eastern houses or western houses of the house to form the aluminum profile 15 with the water inlet and outlet pipeline holes and fixed length and positioned by the notch; then buckle in the corresponding incision position of aluminium alloy 15, form the wall-hanging solar energy outer frame body of edge rounding and rounding off in the department of buckling, then connect through an aluminum alloy connecting plate lock joint between the last holding surface and the under bracing face of aluminium alloy 15 both ends tip, form a closed and stable firm wall-hanging solar energy outer frame body. The through groove for inserting the corner connectors in the aluminum alloy section is reduced, the quality of the aluminum section is reduced, thinner aluminum sections can be used, the overall stability of the outer frame body is improved, the appearance quality of a product is improved, the consumption of raw materials is reduced, the cost is reduced, and the production efficiency is improved.

Therefore, thinner aluminum profile raw materials can be punched at one time through the wall-mounted solar outer frame body notch blanking all-in-one machine, an outer frame body profile with a plurality of notches is formed, four corners of the outer frame body profile are in arc shapes with smooth edges and corners after being bent, through grooves used for inserting corner codes and arranged in the aluminum alloy profile are reduced, the quality of the aluminum profile is reduced, thinner aluminum profiles can be used, unnecessary damage to operators in the installation and production process is avoided, the production and installation efficiency is improved, the production cost is saved, an externally-mounted type pressing strip is improved into an internally-buckled type pressing strip, the overall stability of the outer frame body is improved on the basis of reducing the quality of the aluminum profiles, the consumption of raw materials is reduced, the cost is reduced, and the production efficiency and the product qualification rate are improved.

In addition, due to the design of the opposite double V-shaped bodies, the upper supporting surface and the lower supporting surface of the aluminum profile can be attached to each other at the notch after being bent, and due to the design of the small V-shaped bodies, the upper supporting surface and the lower supporting surface of the aluminum profile at the bottom close to the notch are bent, so that the panel of the aluminum profile is prevented from being extruded at the notch position to cause the fracture phenomenon.

Claims

1. Wall-hanging solar energy outer frame body incision unloading all-in-one, it is including setting up at basic unit subaerial base (1), the parallel linear guide (2), its characterized in that are equipped with in both sides around base (1): the linear guide rail (2) is provided with a plurality of base bodies (3) capable of moving along the linear guide rail (2), each base body (3) is respectively fixed with a punching machine (4), each punching machine (4) comprises a hollow inverted U-shaped frame body (5) fixed on the base body (3), the inner side of each frame body (5) is respectively provided with a module (8) with a slide rail, a slide block (14) is arranged on the slide rail between the two modules (8) in a sliding manner, an oil cylinder mounting plate (6) is fixed on the upper part adjacent to the frame body (5), a hydraulic oil cylinder (7) is fixed on the upper part of the oil cylinder mounting plate (6), the lower surface of a telescopic rod of the hydraulic oil cylinder (7) is fixedly connected with the upper surface of the slide block (14), and the lower surface of the slide block (14) is fixedly connected with the upper surface of a punching rod (9) provided with a punching head (16), the upper portion of pedestal (3) and with the corresponding department in punching press tool bit (16) position still be equipped with punching press tool bit (16) matched with stamping die (10), both sides the front end of pedestal (3) still is equipped with respectively through pneumatic switch (12) control's centre gripping cylinder (11).

2. The wall-mounted solar energy outer frame body notching and blanking integrated machine according to claim 1, is characterized in that: one side of each seat body (3) is respectively provided with a seat body positioning device (13).

3. The wall-mounted solar energy outer frame body notching and blanking integrated machine according to claim 2, characterized in that: the base body positioning device (13) comprises a positioning sliding block arranged on the linear guide rail (2) and a screw rod arranged on one side of the base body (3) and parallel to the linear guide rail (2), the upper end of the positioning sliding block is sleeved on the screw rod, and adjusting nuts are respectively arranged on the screw rod and on two sides of the positioning sliding block.

4. The wall-mounted solar energy outer frame body notching and blanking integrated machine according to claim 1, is characterized in that: the stamping die (10) is in an inclined U shape and is provided with an upper flange (17) and a lower flange (18), a walking channel (21) matched with the stamping tool bit (16) in shape is arranged in the middle of the upper flange (17), and a settling tank matched with the stamping tool bit (16) in shape is arranged on the lower flange (18).

5. The wall-mounted solar energy outer frame body notching and blanking integrated machine according to claim 4, characterized in that: both sides be equipped with on punching press pole (9) of punching machine (4) and pass the fixed length tool bit of head walking passageway (21), its shape is plane cutting blade, intermediate position be equipped with two on punching press pole (9) punching press tool bit (16), this punching press tool bit (16) are the incision tool bit, and its shape is opposite double V-arrangement body, and wherein the rear side is a big V-arrangement body, and the tip an organic whole and little V-arrangement body at its most advanced are connected, and the lower part punching press tool bit (16) pass head walking passageway (21) and set up respectively go up the upper portion of flange (17) and lower flange (18), it includes a panel, is close to it is equipped with last holding surface and the under bracing face of taking the ladder groove respectively in the left side at the upper and lower both ends of panel, the upper surface of going up flange (17) be equipped with first draw-in groove (19) of the bottom looks adaptation of aluminium alloy upper bracing face ladder groove, the upper surface of lower flange (18) be equipped with second draw-in groove (20) of the bottom looks adaptation in aluminium alloy under bracing face ladder groove, the during operation, the last holding surface and the under bracing face of aluminium alloy (15) buckle respectively on first draw-in groove (19) of upper flange (17) and second draw-in groove (20) of lower flange (18) and pass through centre gripping cylinder (11) are fixed it is pressed from both sides tightly.