CN215941835U - Circular saw bit laser processing equipment - Google Patents
Circular saw bit laser processing equipment Download PDFInfo
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- CN215941835U CN215941835U CN202121613987.6U CN202121613987U CN215941835U CN 215941835 U CN215941835 U CN 215941835U CN 202121613987 U CN202121613987 U CN 202121613987U CN 215941835 U CN215941835 U CN 215941835U
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Abstract
The utility model provides circular saw bit laser processing equipment which comprises a rack, a sliding vertical frame, a lifting slide seat, a lifting driving mechanism, a sliding driving mechanism, an angle adjusting mechanism, a picosecond laser and a cutter hanging mechanism. The cutter hanging mechanism is arranged on the rack, and the sliding vertical frame is positioned beside the cutter hanging mechanism and slides on the rack; the sliding driving mechanism is arranged on the frame and drives the sliding vertical frame to slide; the lifting slide seat slides on the sliding vertical frame, and the lifting driving mechanism is arranged on the sliding vertical frame and drives the lifting slide seat to do lifting sliding; the picosecond laser can be arranged on the lifting slide seat in a pivoting manner around the first pivoting center line; the angle adjusting mechanism is arranged on the lifting slide seat and drives the picosecond laser to swing in a pivot way; wherein, the picosecond laser processes the knife face of each knife head in the circular saw under the coordination of the angle adjusting mechanism, the lifting driving mechanism, the sliding driving mechanism and the knife hanging mechanism so as to improve the processing efficiency.
Description
Technical Field
The utility model relates to the field of circular saw bit processing, in particular to circular saw bit laser processing equipment.
Background
As is well known, circular saws are widely used in various cutting processes, such as wood processing. In order to prolong the service life of the circular saw, it is a common practice to weld a cutting head made of a superhard material (such as, but not limited to, diamond) to a pre-machined tooth at a circular saw base, and since the cutting head is made of the superhard material and the circular saw base is made of a material with good flexibility and hardness lower than that of the cutting head, such a combination effectively increases the service life of the circular saw.
After the tool bit is welded to the circular saw base, the final product can be obtained only by cutting the rear tool face and the side tool face of the tool bit. However, the electric discharge machining apparatus is often used to machine the rear and side faces of the tool bit welded to the circular saw base, and the electric discharge machining apparatus has a drawback of inefficient machining of the rear and side faces of the tool bit welded to the circular saw base.
Therefore, there is a need for a circular saw bit laser machining apparatus with high machining efficiency and reliable machining to overcome the above-mentioned drawbacks.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide circular saw bit laser processing equipment which is high in processing efficiency and reliable in processing.
In order to achieve the purpose, the laser processing equipment for the circular saw bit is suitable for laser processing of the cutter face of the bit in the circular saw, and comprises a rack, a sliding vertical frame, a lifting slide seat, a lifting driving mechanism, a sliding driving mechanism, an angle adjusting mechanism, a picosecond laser and a cutter hanging mechanism which is used for hanging the circular saw and poking teeth of the circular saw. The knife hanging mechanism is assembled on the rack, the sliding vertical frame is positioned beside the lateral side of the knife hanging mechanism, the sliding vertical frame is also arranged on the rack in a sliding manner and can slide close to or far away from the knife hanging mechanism, and the sliding driving mechanism is assembled on the rack and drives the sliding vertical frame to slide; the lifting slide seat is arranged on the sliding vertical frame in a sliding manner along the vertical direction of the rack, and the lifting driving mechanism is assembled on the sliding vertical frame and drives the lifting slide seat to do lifting sliding; the picosecond laser corresponds to a tool bit positioned at a processing station in a circular saw on the cutter hanging mechanism, the picosecond laser can be pivotally assembled on the lifting slide seat around a first pivot center line which is parallel or inclined relative to a horizontal line, and the angle adjusting mechanism is assembled on the lifting slide seat and drives the picosecond laser to pivotally swing around the first pivot center line; the picosecond laser is used for machining the cutter face of each cutter head in the circular saw under the coordination of the angle adjusting mechanism, the lifting driving mechanism, the sliding driving mechanism and the cutter hanging mechanism.
Preferably, the angle adjusting mechanism comprises a rotating motor, a screw rod and a nut, the rotating motor and the picosecond laser device are correspondingly arranged in an up-down direction of the rack in a manner of being spaced from each other, the rotating motor can be pivotally assembled on the lifting slide seat around a second pivot central line parallel to the first pivot central line, the screw rod is assembled on an output shaft of the rotating motor and is in linear butt joint with the output shaft, the nut is slidably sleeved on the screw rod, and the nut can be pivotally assembled on the picosecond laser device around a third pivot central line parallel to the first pivot central line; and the nut drives the picosecond laser to pivot around the first pivot center line in the sliding process along the screw rod.
Preferably, the circular saw bit laser processing equipment of the present invention further includes a CCD vision device and a lighting device for providing a light source for the CCD vision device, the CCD vision device and the lighting device are respectively located below the picosecond laser, the CCD vision device is further correspondingly arranged on the lifting slide carriage along the left-right direction of the machine frame in a manner of being spaced from the lighting device on the left-right direction, telescopic drivers capable of linearly telescopic sliding along the front-back direction of the machine frame are respectively installed on the left side and the right side of the lifting slide carriage, output ends of the telescopic drivers are arranged in a direction close to the cutter hanging mechanism, and the CCD vision device and the lighting device are assembled at output ends of the respective corresponding telescopic drivers.
Preferably, the circular saw bit laser processing apparatus of the present invention further includes a pivot swing seat and a pivot swing driving mechanism, the pivot swing seat is pivotally and swingably assembled to the frame about an upper and lower pivot swing center line arranged in an up and down direction of the frame, the knife hanging mechanism is assembled to the pivot swing seat so that the knife hanging mechanism is assembled to the frame through the pivot swing seat, the pivot swing driving mechanism is assembled to the frame and drives the pivot swing seat to pivotally swing about the upper and lower pivot swing center line together with the knife hanging mechanism and the circular saw thereon, and the picosecond laser processes a rear knife face and a side knife face of each of the circular saw bit under the coordination of the angle adjusting mechanism, the lifting driving mechanism, the sliding driving mechanism, the pivot swing driving mechanism and the knife hanging mechanism.
Preferably, the rack includes a marble top plate and a foot rest for fixing and supporting the marble top plate, the pivot seat can be pivotally assembled to the marble top plate around the upper and lower pivot center lines, the sliding stand is located above the marble top plate and is slidably disposed on the marble top plate, the sliding driving mechanism is located above the marble top plate and is assembled to the marble top plate, and the pivot driving mechanism is located above the marble top plate and is assembled to the marble top plate.
Preferably, the pivot pendulum driving mechanism includes a rotating electrical machine, a fixing seat, a gear and a circular rack, the fixing seat is fixedly connected with the marble bedplate from above, the circular rack is fixed on the pivot pendulum seat, the inner side of the circular rack is rotatably sleeved on the fixing seat, the outer side of the circular rack is in meshing transmission with the gear, the central line of the circular rack is coincident with the central lines of the upper and lower pivot pendulums, the rotating electrical machine is fixed on the fixing seat with the output shaft arranged downwards, and the gear is sleeved on the output shaft of the rotating electrical machine.
Preferably, the circular saw bit laser processing equipment of the utility model further comprises a waste gas collecting and processing device, the waste gas collecting and processing device comprises a collecting pipe and a filter communicated with the collecting pipe, the filter is assembled in the foot rest, the fixing seat and the marble bedplate are respectively provided with a clearance hole butted and communicated along the vertical direction of the machine frame, and the collecting pipe is positioned in the clearance hole and upwards penetrates out of the fixing seat.
Preferably, the knife hanging mechanism comprises a bearing vertical frame which can slide close to or far away from the sliding vertical frame, a vertical frame driving device which is used for driving the bearing vertical frame to slide, and a bearing tooth shifting device which is assembled on the bearing vertical frame and used for hanging the circular saw and enabling the circular saw to rotate around the central line of the circular saw to shift teeth.
Preferably, the knife hanging mechanism comprises a bearing vertical frame, an upper and a lower pivoting frame bodies, a horizontal sliding seat, a sliding seat driving device, a hanging shaft structure, an upper and a lower pivoting driving devices and a mechanical tooth shifting device, the upper and lower pivoting frame bodies are arranged in a stacked manner with the bearing vertical frame, the upper and lower pivoting frame bodies are also pivoted with the bearing vertical frame around a horizontal pivoting central line, the upper and lower pivot swing driving device is positioned at one side of the bearing vertical frame back to the upper and lower pivot swing frame bodies and drives the upper and lower pivot swing frame bodies to pivot up and down, the horizontal sliding seat is slidably arranged at one side of the upper and lower pivoted swinging frame bodies back to the bearing vertical frame, the sliding seat driving device is assembled on the upper and lower pivoted swinging frame bodies and enables the horizontal sliding seat to perform translation close to or far away from the sliding vertical frame, the hanging shaft structure is assembled on the horizontal sliding seat, and the mechanical gear shifting device is assembled on the horizontal sliding seat and is positioned above the corresponding hanging shaft structure.
Preferably, the cutter hanging mechanism further comprises a clamping device assembled on the upper and lower pivot swing frame body and used for clamping a circular saw hung on the hanging shaft structure, a rotating seat wound around the hanging shaft structure and a rotary driving device assembled on the horizontal sliding seat and used for driving the rotating seat to rotate around the hanging shaft structure, the mechanical tooth shifting device is assembled on the rotating seat, and the rotary driving device is located below the rotating seat.
Compared with the prior art, the picosecond laser is driven to perform pivot swinging for angle adjustment around the first pivot swinging central line through the angle adjusting mechanism, so that the picosecond laser and the cutter face of the cutter head positioned at a machining station in the circular saw hung by the cutter hanging mechanism keep a matched position, and the shape requirement of the picosecond laser on the machining of the cutter face of the cutter head, which keeps the matched position with the picosecond laser, is met; the focus of the picosecond laser rapidly sinters the cutter face of the cutter head, which keeps a matching position with the picosecond laser, layer by layer under the coordination of the sliding driving mechanism and the lifting driving mechanism until the cutter face of the cutter head, which keeps a matching position with the picosecond laser, finishes machining; thereby improving the processing efficiency; meanwhile, in the process of layer-by-layer rapid sintering, the focus of the picosecond laser moves according to the spiral line track under the coordination of the sliding driving mechanism and the lifting driving mechanism, so that the focus of the picosecond laser moving according to the spiral line track generates a spiral rotary cutting effect, the sintering waste residues at the position swept by the focus of the picosecond laser are effectively and rapidly discharged, the residual sintering waste residues are prevented from influencing the sintering of the picosecond laser to other positions, and the processing is more reliable.
Drawings
Fig. 1 is a perspective view of a circular saw bit laser machining apparatus according to a first embodiment of the present invention when a circular saw to be machined is assembled.
Fig. 2 is a schematic perspective view of a frame and an exhaust gas collecting and treating device on the frame in the circular saw bit laser machining apparatus shown in fig. 1.
Fig. 3 is a schematic perspective view of the pivot holder, the pivot driving mechanism, the blade hanging mechanism, and the circular saw to be processed assembled together in the circular saw bit laser processing apparatus shown in fig. 1.
Fig. 4 is a schematic plan view of the pivot mount and the pivot drive mechanism assembled together in the circular saw bit laser machining apparatus shown in fig. 1, as viewed from below.
Fig. 5 is a schematic perspective view of the sliding stand and the lifting slide, the lifting driving mechanism, the angle adjusting mechanism and the picosecond laser thereon in the circular saw bit laser machining apparatus shown in fig. 1.
Fig. 6 is a schematic perspective view of the elevation slide and the picosecond laser and angle adjustment mechanism thereon in the circular saw bit laser machining apparatus shown in fig. 1.
Fig. 7 is a schematic perspective exploded view of fig. 6.
Fig. 8 is a perspective view schematically showing a circular saw bit laser machining apparatus according to a second embodiment of the present invention.
Fig. 9 is a perspective view of the pivotal seat, the pivotal drive mechanism, and the blade hanging mechanism assembled together in the circular saw bit laser machining apparatus shown in fig. 8.
Fig. 10 is a schematic perspective exploded view of fig. 9.
Fig. 11 is a schematic perspective view of fig. 9 at another angle.
Detailed Description
In order to explain technical contents and structural features of the present invention in detail, the following description is made with reference to the embodiments and the accompanying drawings.
Referring to fig. 1, the circular saw blade head laser processing apparatus 100 according to the first embodiment of the present invention is adapted to perform laser processing on the blade surfaces (e.g., the flank surface 211 and the flank surface 212) of the blade head 210 in the circular saw 200, so as to meet the laser processing requirements on the blade surface of the blade head 210 in the circular saw 200. The circular saw blade laser processing apparatus 100 according to the first embodiment of the present invention includes a frame 10, a sliding stand 20a, a lifting slide 20b, a lifting drive mechanism 30a, a sliding drive mechanism 30b, an angle adjustment mechanism 40, a picosecond laser 50, and a blade hanging mechanism 60. The hanging knife mechanism 60 is assembled at the rack 10, and the rack 10 provides a supporting function and an assembling place for the hanging knife mechanism 60; the sliding stand 20a is located beside the knife hanging mechanism 60 in a lateral direction (for example, but not limited to, the horizontal direction), and the sliding stand 20a is further slidably disposed on the frame 10, so that the sliding stand 20a can slide toward or away from the knife hanging mechanism 60, preferably, in fig. 1, the sliding direction of the sliding stand 20a is the front-back direction of the frame 10, so as to more reasonably utilize the length of the frame 10, but not limited thereto; the sliding driving mechanism 30b is assembled on the frame 10, the frame 10 provides a supporting function and an assembling place for the sliding driving mechanism 30b, and the sliding driving mechanism 30b can drive the sliding vertical frame 20a to slide; the lifting slide 20b is slidably arranged on the sliding vertical frame 20a along the vertical direction of the frame 10, so that the lifting slide 20b can slide relative to the frame 10 along with the sliding vertical frame 20a, and can also perform lifting sliding relative to the sliding vertical frame 20 a; the lifting driving mechanism 30a is assembled on the sliding vertical frame 20a, the sliding vertical frame 20a provides a supporting function and an assembling place for the lifting driving mechanism 30a, and the lifting driving mechanism 30a drives the lifting slide seat 20b to perform lifting sliding; the picosecond laser 50 corresponds to the tool bit 210 at the processing station in the circular saw 200 of the blade hanging mechanism 60, the picosecond laser 50 can be pivotally assembled on the lifting slide seat 20b around a first pivot center line L2 parallel to a horizontal line (i.e. a horizon line) so as to meet the shape requirement of the picosecond laser 50 on the tool face processing of the tool bit 210 at the processing station, and of course, the first pivot center line L2 can be inclined to the horizontal line according to actual requirements, so that the utility model is not limited thereto; the angle adjusting mechanism 40 is assembled on the lifting slide 20b, the lifting slide 20b provides a supporting function and an assembling place for the angle adjusting mechanism 40, and the angle adjusting mechanism 40 drives the picosecond laser 50 to pivot around the first pivot central line L2, so as to meet the requirement of automatic adjustment of the angle of the picosecond laser 50. The picosecond laser 50 machines the face of each blade 210 of the circular saw 200 by the coordinated cooperation of the angle adjustment mechanism 40, the elevation drive mechanism 30a, the slide drive mechanism 30b, and the blade hanging mechanism 60. Specifically, referring to fig. 3, the circular saw bit laser machining apparatus 100 according to the first embodiment of the present invention further includes a pivot holder 70a and a pivot driving mechanism 70 b; the pivotal swing seat 70a is pivotally assembled to the frame 10 around an upper and lower pivotal swing center line L1 arranged along the up and down direction of the frame 10, so that the pivotal swing seat 70a can pivotally swing around the upper and lower pivotal swing center line L1 relative to the frame 10, preferably, the upper and lower pivotal swing center line L1 is vertically arranged, thus ensuring that the pivotal swing seat 70a performs horizontal pivotal swing around the upper and lower pivotal swing center line L1, but not being limited thereto; the knife hanging mechanism 60 is assembled on the pivot swing seat 70a, so that the knife hanging mechanism 60 is assembled on the frame 10 through the pivot swing seat 70 a; the pivot driving mechanism 70b is assembled on the machine frame 10 and drives the pivot seat 70a to pivot around the upper and lower pivot center lines L1 together with the knife hanging mechanism 60 and the circular saw 200 on the knife hanging mechanism 60, so that the picosecond laser 50 selectively keeps a matched position with the rear knife face 211 or the side knife face 212 of the knife head 210 in the circular saw 200 on the knife hanging mechanism 60 by the cooperation of the pivot seat 70a and the pivot driving mechanism 70b, and the processing of the rear knife face 211 or the side knife face 212 of the matched position by the picosecond laser 50 is met; therefore, the picosecond laser 50 machines the flank surface 211 and flank surface 212 of each tool bit 210 of the circular saw 200 in a coordinated manner with the angle adjustment mechanism 40, the elevation drive mechanism 30a, the slide drive mechanism 30b, the pivot drive mechanism 70b, and the blade hanging mechanism 60. More specifically, the following:
as shown in fig. 1 and 4, the pivotal seat 70a is pivotally swung within a range of plus or minus 95 degrees under the driving of the pivotal swing driving mechanism 70b, that is, the pivotal swing seat 70a can pivotally swing about the upper and lower pivotal swing center line L1 within an angle range of 0 to 190 degrees, for example, in fig. 4, the pivotal seat 70a is set to be at an initial position of 0 degree, at a first limit position when the pivotal seat 70a rotates clockwise to 95 degrees about the upper and lower pivotal swing center line L1, and at a second limit position when the pivotal seat 70a rotates counterclockwise from the initial position to 95 degrees about the upper and lower pivotal swing center line L1, so that the included angle between the first limit position and the second limit position is 190 degrees.
As shown in fig. 1 and 7, the picosecond laser 50 is driven by the angle adjustment mechanism 40 to pivot around the first pivot center line L2 within a range of 0 to 27 degrees, and preferably, the first pivot center line L2 is horizontally arranged along the left-right direction of the rack 10, so that the width of the rack 10 can be reduced, but not limited thereto.
As shown in fig. 1 and 3, the knife hanging mechanism 60 includes a bearing stand 61 capable of sliding close to or away from the sliding stand 20a, a stand driving device 62 for driving the bearing stand 61 to slide, and a gear shifting device 63 mounted on the bearing stand 61 for hanging the circular saw 200 and rotating the circular saw 200 around the center line C of the circular saw 200. The position of the bearing stand 61 and the bearing and gear-shifting device 63 are adjusted relative to the sliding stand 20a by the stand driving device 62, so that the bearing and gear-shifting device 63 can be suitable for circular saws 200 with different specifications, and the circular saw bit laser processing equipment 100 of the first embodiment of the utility model has better universality. For example, the gear-shifting device 63 is mainly composed of a stepping motor and a hanging shaft structure assembled on an output shaft of the stepping motor, so that the rotation angle of the circular saw 200 hung on the hanging shaft structure is controlled by stepping the stepping motor, thereby achieving the purpose of controlling the gear shifting of the circular saw 200, but not limited thereto. It should be noted that, when the circular saw bit laser processing apparatus 100 of the first embodiment further includes the pivot seat 70a and the pivot driving mechanism 70b, at this time, the bearing stand 61 of the knife hanging mechanism 60 including the bearing stand 61, the stand driving device 62 and the bearing tooth shifting device 63 is slidably disposed at the pivot seat 70a, and the stand driving device 62 is assembled at the pivot seat 70 a; when the circular saw blade head laser processing apparatus 100 of the first embodiment does not include the pivot seat 70a and the pivot driving mechanism 70b, the supporting stand 61 of the blade hanging mechanism 60 including the supporting stand 61, the stand driving device 62, and the supporting tooth shifting device 63 is slidably disposed on the machine frame 10, and the stand driving device 62 is mounted on the machine frame 10, so the above description is not limited thereto.
As shown in fig. 1 and 2, in order to reduce resonance and improve processing accuracy, the frame 10 includes a marble slab 11 and a foot rest 12 for fixing and supporting the marble slab 11. Correspondingly, the pivotal swing seat 70a can be pivotally assembled on the marble bedplate 11 around the upper and lower pivotal swing center line L1, the sliding stand 20a is positioned above the marble bedplate 11 and is slidably arranged on the marble bedplate 11, and the sliding driving mechanism 30b is positioned above the marble bedplate 11 and is assembled on the marble bedplate 11; the pivot pendulum driving mechanism 70b is located above the marble platen 11 and assembled on the marble platen 11, so that by assembling the pivot pendulum driving mechanism 70b above the marble platen 11, it is avoided that an avoidance space for the pivot pendulum driving mechanism 70b to penetrate out upwards needs to be formed on the marble platen 11 due to the fact that the pivot pendulum driving mechanism 70b is installed below the marble platen 11, and the machining precision is affected due to insufficient rigidity of the marble platen 11 due to the fact that the avoidance space is formed. Specifically, in fig. 1, 3 and 4, the pivot driving mechanism 70b includes a rotating motor 71, a fixed seat 72, a gear 73 and a circular rack 74; the fixed seat 72 is fixedly connected with the marble bedplate 11 from the upper side, the circular rack 74 is fixed on the pivot seat 70a, the inner side 741 of the circular rack 74 is rotatably sleeved on the fixed seat 72, the outer side 742 of the circular rack 74 is in meshed transmission with the gear 73, the center line of the circular rack 74 is superposed with the upper and lower pivot center lines L1, the rotating motor 71 is fixed on the fixed seat 72 with the output shaft 711 arranged downwards, preferably, the rotating motor 71 is positioned between the upper and lower pivot center lines L1 and the sliding stand 20a along the front and back direction of the rack 10, so that the arrangement of the rotating motor 71 is more reasonable, the pivot seat 70a can be ensured to pivot and swing around the upper and lower pivot center lines L1 in a large range, but not limited by the above; a gear 73 is fitted to an output shaft 711 of the rotating electric machine 71; therefore, when the rotating motor 71 drives the gear 73 to rotate, the rotating gear 73 drives the circular rack 74 and the pivot swing seat 70a to pivot and swing around the upper and lower pivot swing center line L1 together, thereby achieving the purpose that the pivot swing driving mechanism 70b drives the pivot swing seat 70a to automatically pivot and swing around the upper and lower pivot swing center line L1; the structure of the pivot driving mechanism 70b is more compact and reasonable by means of the rotating motor 71, the fixed seat 72, the gear 73 and the circular rack 74. Wherein, for the purpose of raising, an intermediate plate 13 is provided between the marble slab 11 and the pivotal swing seat 70a, when the intermediate plate 13 is provided, the pivotal swing seat 70a can be pivotally assembled on the intermediate plate 13 around the upper and lower pivotal swing center line L1, and the pivotal swing driving mechanism 70b is assembled on the intermediate plate 13, therefore, the pivotal swing seat 70a and the pivotal swing driving mechanism 70b are assembled on the marble slab 11 through the intermediate plate 13. In order to improve the accuracy of the pivotal motion of the pivotal seat 70a, the rotary motor 71 is a stepping motor, but not limited thereto.
As shown in fig. 1 and 2, in order to prevent the toxic exhaust gas generated during the machining process from polluting the environment and damaging the operator, the circular saw blade laser machining apparatus 100 according to the first embodiment of the present invention further includes an exhaust gas collecting and treating device 80. The exhaust gas collecting and processing device 80 comprises a collecting pipe 81 and a filter 82 communicated with the collecting pipe 81, the filter 82 is assembled in the foot rest 12, the fixed seat 72 and the marble bedplate 11 are respectively provided with a clearance hole 721(111) which is butted and communicated along the vertical direction of the frame 10, the collecting pipe 81 is positioned in the clearance hole 721(111) and penetrates out of the fixed seat 72 upwards, preferably, the collecting pipe 81 is positioned below the cutter head 210 at the processing station, so that the exhaust gas in the processing process can be sucked more effectively, but not limited thereto.
As shown in fig. 5 to 7, the angle adjusting mechanism 40 includes a rotating motor 41, a screw rod 42, and a nut 43. The rotating motor 41 is disposed above the picosecond laser 50 along the vertical direction of the frame 10, for example, but not limited thereto, the rotating motor 41 may be pivotally assembled to the lifting slide 20b around a second pivot center line L3 parallel to the first pivot center line L2, the lead screw 42 is assembled to the output shaft 411 of the rotating motor 41 and linearly abutted to the output shaft 411, the screw 43 is slidably sleeved to the lead screw 42, and the screw 43 may be pivotally assembled to the picosecond laser 50 around a third pivot center line L4 parallel to the first pivot center line L2; therefore, the nut 43 drives the picosecond laser 50 to pivot around the first pivot center line L2 in the sliding process along the screw rod 42, specifically, in the sliding process that the rotating motor 41 drives the screw rod 42 to drive the nut 43 to move away from or close to the rotating motor 41 along the screw rod 42, the rotating motor 41 also performs adaptive pivot swing around the second pivot center line L3, so that the nut 42 which moves away from or close to the rotating motor 41 drives the picosecond laser 50 to perform angle adjustment around the first pivot center line L2, thereby realizing the accurate angle adjustment of the picosecond laser 50. Specifically, in fig. 7, the rotating motor 41 is located at the rear upper part of the picosecond laser 60b, the screw rod 42 is inclined with respect to the vertical direction of the frame 10, so that the upper end of the screw rod 42 is inclined forward and the lower end is inclined backward, and the picosecond laser 50 is pivoted with the screw nut 43 at a position behind the first pivot center line L2, so that the third pivot center line L4 formed by pivoting the screw nut 43 and the picosecond laser 50 is located behind the first pivot center line L2, and this design enables the rotating motor 41 to adjust the angle of the picosecond laser 50 more easily, smoothly and accurately through the matching of the screw rod 42 and the screw nut 43, and better enables the picosecond laser 50 to maintain a matching position with the rear knife face 211 or the side knife face 212 at the processing station. For example, the rotating motor 41 is a stepping motor to further improve the angle adjustment accuracy, but not limited to this example.
As shown in fig. 1, in order to monitor the machining condition in real time, the circular saw blade laser machining apparatus 100 according to the first embodiment of the present invention further includes a CCD vision device 30c and an illumination device 30d for providing a light source to the CCD vision device 30 c. The CCD vision device 30c and the lighting fixture 30d are each located under the picosecond laser 50, and the CCD vision device 30c is also correspondingly arranged on the lifting slide 20b with the lighting fixture 30d spaced left-to-right along the left-to-right direction of the frame 10, so that the arrangement of the CCD vision device 30c, the lighting fixture 30d and the picosecond laser 50 is more reasonable and compact. Specifically, in fig. 1, the left and right sides of the lifting slide 20b are respectively provided with a telescopic driver 30e capable of linearly sliding in a telescopic manner along the front-back direction of the frame 10, the output end of the telescopic driver 30e is arranged in a direction close to the hanging knife mechanism 60, and the CCD vision device 30c and the lighting device 30d are assembled at the output end of the corresponding telescopic driver 30e, so that the CCD vision device 30c and the lighting device 30d can slide towards the back of the lifting slide 20b when the circular saw 200 is assembled and disassembled, and the risk that the circular saw 200 collides with the CCD vision device 30c and the lighting device 30d respectively during the assembling and disassembling process is avoided.
Referring to fig. 8 to 11, a circular saw blade laser machining apparatus 100' according to a second embodiment of the present invention has substantially the same structure as the circular saw blade laser machining apparatus 100 according to the first embodiment, except that a blade hanging mechanism is different. The following describes a specific structure of the blade hooking mechanism 60 'in the circular saw bit laser machining apparatus 100' of the second embodiment:
in the circular saw bit laser processing apparatus 100 ' of the second embodiment, the blade hanging mechanism 60 ' includes a supporting stand 61 ', an upper and lower pivotal frame body 64, a horizontal slide 65, a slide driving device 66, a hanging shaft structure 67, an upper and lower pivotal driving device 68, and a mechanical tooth shifting device 69. The upper and lower pivoting frame bodies 64 and the bearing stand 61' are arranged in a stacked manner, so that the gap between the upper and lower pivoting frame bodies and the bearing stand is smaller, and the bearing stand is more compact; the upper and lower pivotal frame members 64 are also pivotally connected to the supporting stand 61 'about a horizontal pivotal center line L5, such that the upper and lower pivotal frame members 64 are pivotally movable relative to the supporting stand 61' about a horizontal pivotal center line L5. preferably, the horizontal pivotal center line L5 is disposed toward the sliding stand 20a, and is also understood to be adjacent to the upper and lower pivotal center lines L1 of the pivotal seat 70 a. The up-down pivot driving device 68 is located at one side of the bearing vertical frame 61' back to the up-down pivot frame body 64, and the up-down pivot driving device 68 drives the up-down pivot frame body 64 to pivot up and down to provide power for the up-down pivot of the up-down pivot frame body 64; the horizontal sliding seat 65 is slidably arranged at one side of the upper and lower pivoting frame bodies 64 back to the bearing vertical frame 61', so that the upper and lower pivoting driving devices 68 and the horizontal sliding seat 65 are oppositely arranged on the upper and lower pivoting frame bodies 64 to ensure the arrangement rationality, and the horizontal sliding seat 65 can pivot up and down along with the upper and lower pivoting frame bodies 64; the slide seat driving device 66 is assembled on the upper and lower pivoting frame bodies 64, so that the slide seat driving device 66 pivots up and down along with the upper and lower pivoting frame bodies 64, and the slide seat driving device 66 drives the horizontal slide seat 65 to move horizontally to be close to or far away from the sliding vertical frame 20 a; the hanging shaft structure 67 is assembled on the horizontal sliding seat 65, so that the hanging shaft structure 67 is supported by the horizontal sliding seat 65 and slides along with the horizontal sliding seat 65, and the horizontal sliding seat 65 is driven by the sliding seat driving device 66 to adjust the position of the hanging shaft structure 67 relative to the sliding stand 20a, so that the requirements of circular saws 200 with different specifications and sizes are met; the mechanical gear shifting device 69a is assembled on the horizontal sliding seat 65, so that the mechanical gear shifting device 69a is supported by the water smooth seat 65 and slides along with the water smooth seat 65, and the mechanical gear shifting device 69a is also positioned above the hanging shaft structure 67; the mechanical tooth shifting of the circular saw 200 is realized by the mechanical tooth shifting device 69a, so that the tooth shifting control of the circular saw 200 is simpler, and the defect that the program programming and the control of a controller are very complicated due to the fact that the tooth shifting is realized by the stepping motor of the bearing tooth shifting device 63 in the first embodiment is overcome; in addition, the up-down pivot driving device 68 drives the up-down pivot frame body 64 to pivot up and down around the horizontal pivot center line L5, so as to change the position of the center line C of the circular saw 200 on the hanging shaft structure 67 relative to the frame 10, thereby better matching the circular saws 200 of different specifications. In fig. 9, 10 and 11, in order to avoid the circular saw 200 from shaking during the processing and to dial the circular saws 200 of different specifications, the knife hanging mechanism 60' further includes a clamping device 69b assembled on the upper and lower pivoting frame body 64 for clamping the circular saw 200 hung on the hanging shaft structure 67, a rotating seat 69c rotating around the hanging shaft structure 67, and a rotation driving device 69d assembled on the horizontal sliding seat 65 for driving the rotating seat 69c to rotate around the hanging shaft structure 67; the mechanical shifting gear device 69a is assembled on the rotating seat 69c, and the rotary driving device 69d is positioned below the rotating seat 69 c; therefore, in the process that the rotary driving device 69d drives the rotary seat 69c to swing up and down around the hanging shaft structure 67, the rotary seat 69c drives the mechanical tooth shifting device 69a to swing around the hanging shaft structure 67 in an adaptive pivot manner, so that the mechanical tooth shifting device 69a is in a proper position relative to the circular saw 200 hung on the hanging shaft structure 67, and therefore the tooth shifting reliability is ensured. For example, in the present embodiment, the up-down swinging driving device 68 is an electric push rod capable of linearly extending and retracting up and down, the telescopic rod 681 of the electric push rod is disposed upward and pivotally connected to the up-down swinging frame body 64 to form a sixth swinging center line L8, and the cylinder 682 of the electric push rod is pivotally connected to the bearing stand 61' to form a seventh swinging center line L9 parallel to the sixth swinging center line L8, so as to simplify the structure of the up-down swinging driving device 68; in addition, in fig. 11, the rotation driving device 69d includes a rotation motor 691, a rotation lead screw 692 and a rotation nut 693, the rotation motor 691 can be pivoted with the horizontal sliding seat 65 around a fourth pivot center line L6, an output shaft of the rotation motor 691 is disposed upward and is in fixed straight line butt joint with the rotation lead screw 692, the rotation nut 693 is slid on the rotation lead screw 692 and is in parallel with the rotating seat 69c around a fifth pivot center line L7, and the fifth pivot center line L7 is parallel to the fourth pivot center line L6; therefore, the rotation screw nut 693 drives the rotation seat 69c to pivot up and down around the hanging shaft structure 67 in the process of sliding along the rotation lead screw 692, specifically, in the process of driving the rotation lead screw 692 to drive the rotation screw nut 693 to slide away from or close to the rotation motor 691 along the rotation lead screw 692, the rotation motor 691 also pivots around the fifth pivot central line L7 in an adaptive manner, so that the rotation screw nut 692 driving the rotation screw nut 692 to slide away from or close to the rotation motor 691 drives the rotation seat 69c to pivot up and down around the hanging shaft structure 67, thereby realizing the precise adjustment of the position of the mechanical tooth shifting device 69a relative to the circular saw 200 on the hanging shaft structure 67.
It can be understood that, when the circular saw bit laser processing apparatus 100 'of the second embodiment further includes the pivot seat 70a and the pivot driving mechanism 70b, the supporting stand 61' of the knife hanging mechanism 60 'including the supporting stand 61', the upper and lower pivot frame bodies 64, the horizontal slide 65, the slide driving device 66, the hanging shaft structure 67, the upper and lower pivot driving devices 68 and the mechanical tooth shifting device 69 is fixed on the pivot seat 70 a; when the circular saw bit laser processing apparatus 100 'of the second embodiment does not include the pivot seat 70a and the pivot driving mechanism 70b, the supporting stand 61' of the knife hanging mechanism 60 'including the supporting stand 61', the upper and lower pivot stand bodies 64, the horizontal slide 65, the slide driving device 66, the hanging shaft structure 67, the upper and lower pivot driving device 68, and the mechanical tooth shifting device 69 is fixed to the frame 10, and therefore the above description is not limited thereto.
In order to complete the machining of the flank face 211 and both flank faces 212 of all the tool bits 210 in the circular saw 200 by one clamping of the circular saw 200 on the blade hanging mechanism 60(60 '), both for the circular saw-bit laser machining apparatus 100 of the first embodiment and the circular saw-bit laser machining apparatus 100 ' of the second embodiment require the cooperation of the pivot base 70a and the pivot driver 70b to selectively maintain the picosecond laser 50 in a matching position with the flank face 211, the flank face 212 on the left side, or the flank face 213 on the right side of each tool bit 210 in the circular saw 200 on the blade hanging mechanism 60(60 ') by the cooperation of the pivot base 70a and the pivot driver 70 b. For the circular saw bit laser processing equipment for deleting the pivot swing seat 70a and the pivot swing driver 70b, if the sliding vertical frame 20a, the lifting slide seat 20b, the lifting driving mechanism 30a, the sliding driving mechanism 30b, the angle adjusting mechanism 40 and the picosecond laser 50 are regarded as one set of processing unit, two sets of processing units are additionally added to the circular saw bit laser processing equipment for deleting the pivot swing seat 70a and the pivot swing driver 70b on the frame 10, that is, three sets of processing units are responsible for simultaneously processing the corresponding rear tool face 211, the left side tool face 212 and the right side tool face 212, and the tool hanging mechanism at this time only needs to be responsible for the tooth shifting of the circular saw 200. It should be noted that the blade hanging mechanism 60 in the circular saw blade laser processing apparatus 100 of the first embodiment is responsible for the tooth poking of the circular saw 200 and the adjustment of the circular saws 200 with different specifications in the processing process of the rear blade surface 211 and the two side blade surfaces 212 of all the blades 210 in the circular saw 200; and the blade hanging mechanism 60' in the circular saw blade laser processing apparatus 100 of the second embodiment is responsible for tooth shifting of the circular saw 200, adjustment of the circular saw 200 of different specifications, adjustment of a tooth shifting angle, and clamping of the circular saw 200 in the processing of the flank face 211 and both flank faces 212 of all the blades 210 in the circular saw 200.
Compared with the prior art, the picosecond laser 50 is driven to perform pivoting of angle adjustment around the first pivoting center line L2 through the angle adjusting mechanism 40, so that the picosecond laser 50 and the cutter face of the cutter head 210 at the machining station in the circular saw 200 hung on the cutter hanging mechanism 60 (60') are kept at the matching position, and the shape requirement of the picosecond laser 50 on the machining of the cutter face of the cutter head 210 at the matching position with the picosecond laser 50 is met; and the focus of the picosecond laser 50 rapidly sinters the cutter face of the cutter head 210 at the position matched with the picosecond laser 50 layer by layer under the coordination of the sliding driving mechanism 30b and the lifting driving mechanism 30a until the cutter face of the cutter head 210 at the position matched with the picosecond laser 50 is machined; thereby improving the processing efficiency; meanwhile, in the layer-by-layer rapid sintering process, the focus of the picosecond laser 50 moves along the spiral track under the coordination of the sliding driving mechanism 30b and the lifting driving mechanism 30a, so that the focus of the picosecond laser 50 moving along the spiral track generates a spiral rotary cutting effect, the sintering waste residues at the position swept by the focus of the picosecond laser 50 are effectively and rapidly discharged, the residual sintering waste residues are prevented from influencing the sintering of the picosecond laser 50 on other positions, and the processing is more reliable.
In the drawings, the direction indicated by the arrow a is a direction from left to right of the rack 10, the direction indicated by the arrow B is a direction from front to back of the rack 10, and the direction indicated by the arrow C is a direction from top to bottom of the rack 10. In addition, the sliding driving mechanism 30b, the upright frame driving device 62, the sliding seat driving device 66 and the lifting driving mechanism 30a can be a combined structure composed of a stepping motor, a stepping lead screw and a stepping nut, or can be directly linear motors, as long as it is ensured that the sliding driving mechanism 30b can drive the sliding upright frame 20a to slide on the frame 10, the upright frame driving device 62 drives the bearing upright frame 61 to slide on the pivoting seat 70a, the sliding seat driving device 66 drives the horizontal sliding seat 65 to slide on the upper and lower pivoting frame bodies 64, and the lifting driving mechanism 30a drives the lifting sliding seat 20b to perform lifting sliding on the sliding upright frame 20 a.
The above disclosure is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the utility model, so that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the utility model.
Claims (10)
1. The utility model provides a circular saw tool bit laser beam machining equipment, is suitable for carrying out laser beam machining to the knife face of the tool bit in the annular saw, its characterized in that, includes the frame, slides grudging post, lift slide, lift actuating mechanism, slide actuating mechanism, angle guiding mechanism, picosecond laser instrument and is used for hanging the dress the annular saw and dial the hanging sword mechanism of tooth to this annular saw, hanging sword mechanism assemble in the frame, the grudging post that slides is located hang the lateral next door of sword mechanism, the grudging post that slides still locate in the frame can be done and be close to or keep away from the sliding of hanging sword mechanism, the actuating mechanism that slides assemble in the frame orders about the grudging post that slides, the lift slide along the up and down direction cunningof frame slides in the grudging post, the picosecond laser instrument with the tool bit that is in the annular saw on the hanging sword mechanism is in the processing station is corresponding, the picosecond laser can be also assembled on the lifting slide seat in a pivot swinging mode around a first pivot swinging central line which is parallel or inclined relative to the horizontal line, and the angle adjusting mechanism is assembled on the lifting slide seat and drives the picosecond laser to pivot swing around the first pivot swinging central line; the picosecond laser is used for machining the cutter face of each cutter head in the circular saw under the coordination of the angle adjusting mechanism, the lifting driving mechanism, the sliding driving mechanism and the cutter hanging mechanism.
2. The circular saw bit laser machining apparatus of claim 1, wherein the angle adjustment mechanism includes a rotary motor, a lead screw, and a nut, the rotary motor is disposed in a vertically spaced relationship with the picosecond laser along the vertical direction of the frame, the rotary motor is pivotally mounted to the lifting slide about a second pivot center line parallel to the first pivot center line, the lead screw is mounted to an output shaft of the rotary motor and linearly abutted thereto, the nut is slidably fitted to the lead screw, and the nut is pivotally mounted to the picosecond laser about a third pivot center line parallel to the first pivot center line; and the nut drives the picosecond laser to pivot around the first pivot center line in the sliding process along the screw rod.
3. The circular saw bit laser processing apparatus of claim 1, further comprising a CCD vision device and a lighting device for providing a light source for the CCD vision device, wherein the CCD vision device and the lighting device are respectively located under the picosecond laser, the CCD vision device is further arranged along the left and right direction of the frame and the lighting device is arranged on the lifting slide seat in a left-right spaced correspondence, telescopic drivers capable of sliding linearly and telescopically along the front and back direction of the frame are respectively arranged on the left and right sides of the lifting slide seat, the output end of the telescopic driver is arranged towards the direction close to the hanging knife mechanism, and the CCD vision device and the lighting device are assembled at the output ends of the respective corresponding telescopic drivers.
4. The circular saw blade head laser machining apparatus according to claim 1, further comprising a pivot base and a pivot driving mechanism, wherein the pivot base is pivotally assembled to the frame about a vertical pivot center line arranged in a vertical direction of the frame, the blade hanging mechanism is assembled to the pivot base so that the blade hanging mechanism is assembled to the frame through the pivot base, the pivot driving mechanism is assembled to the frame and drives the pivot base to pivot about the vertical pivot center line together with the blade hanging mechanism and a circular saw thereon, and the picosecond laser machines a rear blade face and a side blade face of each blade head of the circular saw in a coordinated manner of the angle adjusting mechanism, the lifting driving mechanism, the sliding driving mechanism, the pivot driving mechanism, and the blade hanging mechanism.
5. The circular saw bit laser machining apparatus according to claim 4, wherein the frame includes a marble top plate and a foot rest for fixing and supporting the marble top plate, the pivot base is pivotally mounted to the marble top plate around the upper and lower pivot center lines, the sliding stand is located above the marble top plate and slidably mounted to the marble top plate, the sliding driving mechanism is located above the marble top plate and mounted to the marble top plate, and the pivot driving mechanism is located above the marble top plate and mounted to the marble top plate.
6. The circular saw blade laser machining apparatus according to claim 5, wherein the pivot driving mechanism includes a rotary motor, a fixing base, a gear, and a circular rack, the fixing base is fixedly connected to the marble table from above, the circular rack is fixed to the pivot base, an inner side of the circular rack is rotatably fitted to the fixing base, an outer side of the circular rack is in meshing transmission with the gear, a center line of the circular rack coincides with center lines of the upper and lower pivot swings, the rotary motor is fixed to the fixing base with an output shaft arranged downward, and the gear is fitted to the output shaft of the rotary motor.
7. The circular saw bit laser processing apparatus of claim 6, further comprising an exhaust gas collecting and processing device, wherein the exhaust gas collecting and processing device comprises a collecting pipe and a filter communicated with the collecting pipe, the filter is assembled in the foot rest, the fixing base and the marble bedplate are respectively provided with clearance holes butted and communicated with each other along the vertical direction of the machine frame, and the collecting pipe is located in the clearance holes and penetrates out of the fixing base upwards.
8. The circular saw bit laser processing apparatus of claim 1, wherein the blade hanging mechanism comprises a bearing stand capable of sliding close to or away from the sliding stand, a stand driving device for driving the bearing stand to slide, and a bearing tooth shifting device assembled on the bearing stand for hanging the circular saw and rotating the circular saw around a central line of the circular saw to shift teeth.
9. The circular saw bit laser machining apparatus of claim 1, wherein the blade hanging mechanism comprises a supporting stand, upper and lower pivotal frames, a horizontal slide, a slide driving device, a hanging shaft structure, an upper and lower pivotal frame driving device, and a mechanical tooth shifting device, the upper and lower pivotal frames are stacked on the supporting stand, the upper and lower pivotal frames are pivoted to the supporting stand around a horizontal pivotal center line, the upper and lower pivotal frame driving device is located on a side of the supporting stand opposite to the upper and lower pivotal frames and drives the upper and lower pivotal frames to pivot up and down, the horizontal slide is slidably mounted on a side of the upper and lower pivotal frames opposite to the supporting stand, the slide driving device is mounted on the upper and lower pivotal frames and makes the horizontal slide perform a translational motion close to or away from the sliding stand, the hanging shaft structure is mounted on the horizontal slide, the mechanical gear shifting device is assembled on the horizontal sliding seat and is positioned above the hanging shaft structure correspondingly.
10. The circular saw bit laser processing apparatus of claim 9, wherein the blade hanging mechanism further comprises a clamping device assembled on the upper and lower pivot frame bodies for clamping a circular saw hung on the hanging shaft structure, a rotating base rotating around the hanging shaft structure, and a rotary driving device assembled on the horizontal sliding base for driving the rotating base to rotate around the hanging shaft structure, wherein the mechanical tooth shifting device is assembled on the rotating base, and the rotary driving device is located below the rotating base.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113560711A (en) * | 2021-07-15 | 2021-10-29 | 东莞市俊知自动机械有限公司 | Circular saw bit laser processing equipment and circular saw bit laser processing method |
WO2024061377A1 (en) * | 2022-09-20 | 2024-03-28 | 临沂友诚制锯技术服务有限公司 | Angle-adjustable diamond saw blade-based laser cutting machine |
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2021
- 2021-07-15 CN CN202121613987.6U patent/CN215941835U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113560711A (en) * | 2021-07-15 | 2021-10-29 | 东莞市俊知自动机械有限公司 | Circular saw bit laser processing equipment and circular saw bit laser processing method |
WO2024061377A1 (en) * | 2022-09-20 | 2024-03-28 | 临沂友诚制锯技术服务有限公司 | Angle-adjustable diamond saw blade-based laser cutting machine |
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