CN222289364U - A groove processing device for reaction device plate - Google Patents

Abstract

The utility model discloses a groove processing device for a plate of a reaction device, which belongs to the technical field of plate processing devices, and comprises a crossbeam, whose length direction is a first direction and whose width direction is a second direction; a first movable seat is arranged on the crossbeam; a lifting component can drive the crossbeam to lift and lower; a clamping component comprises a first clamping surface and a second clamping surface, and a second driving component can drive the second clamping surface to approach or move away from the first clamping surface; a cutting component is arranged on the first movable seat, and comprises a cutting gun, the cutting gun is connected with a swinging part, and the swinging part is connected with a third driving component; a milling component is arranged on the first movable seat, and comprises a milling cutter, and is connected with a fourth driving component, a fifth driving component and a sixth driving component; the utility model utilizes the lifting component and the clamping component to realize leveling and positioning at a plate unloading site, and the cutting component cooperates with the milling component to mill the plate at the groove after rough cutting, so as to ensure the groove accuracy and smoothness, and has low processing cost and high efficiency.

Description

Groove processing equipment for reaction device plates

Technical Field

The utility model relates to the technical field of plate processing devices, in particular to groove processing equipment for a plate of a reaction device.

Background

The groove refers to a groove with a certain geometric shape formed by machining and assembling a part to be welded of a welding piece, and is usually a molded surface machined by a machining method.

At present, two main modes of groove cutting of a reaction device plate for preparing refined terephthalic acid are adopted, namely, a gantry machining center with huge size and high machining cost is adopted, the workpiece can be moved only when the plate is subjected to groove machining, the machining efficiency is high, the machining cost is high, the plate is required to be transported to a machining device from a blanking site, the material flow sequence wastes time and the efficiency is relatively low, and a small portable machining machine is adopted, only the thinner plate can be machined, the machining time is long, the efficiency is low, and the plate cannot be machined when the thickness is large.

Therefore, development and design of groove processing equipment which is low in processing cost, short in processing time, high in processing efficiency, small in size, portable and free of plate transferring are a problem to be solved in the current stage.

Disclosure of utility model

The utility model provides groove processing equipment for a plate of a reaction device, which can conveniently realize leveling and positioning on a plate blanking site by utilizing a lifting component and a clamping component, wherein a cutting component and a milling component are mutually matched, the plate is subjected to rough cutting and then is subjected to milling forming at a groove, the accuracy and the smoothness of the groove are ensured, the single processing mode of the groove of the plate is changed, the transportation cost of processing a thicker plate is reduced, the movable and portable characteristic of processing a thinner plate is realized, the processing cost is low, the processing time is short, and the processing efficiency is high.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

the utility model provides groove processing equipment for a reaction device plate, which comprises the following components:

The device comprises a horizontal beam, a first moving seat, a second moving seat and a first driving component, wherein the length direction of the horizontal beam is set to be a first direction, and the width direction of the horizontal beam is set to be a second direction;

the lifting assembly is connected with the cross beam and can drive the cross beam to move along the vertical direction;

The clamping assembly comprises a first clamping surface and a second clamping surface positioned above the first clamping surface, the first clamping surface is fixed on the cross beam, the second clamping surface is connected with a second driving assembly for driving the second clamping surface to move along the direction approaching to or away from the first clamping surface, and the second driving assembly is fixed on the cross beam;

The cutting assembly is arranged on the first movable seat and comprises a cutting gun, wherein the cutting gun is connected with a swinging part capable of adjusting the swinging angle of the cutting gun, and the swinging part is connected with a third driving assembly for driving the cutting gun to move along the second direction;

The milling assembly is arranged on the first movable seat and comprises a milling cutter, and the milling cutter is connected with a fourth driving assembly for driving the milling cutter to rotate, a fifth driving assembly for driving the milling cutter to move along the vertical direction and a sixth driving assembly for driving the milling cutter to move along the second direction.

As a preferable technical scheme, be equipped with on the crossbeam along first guide rail and the first rack that the first direction extends, first removal seat is located on the first guide rail and can follow first guide rail removes, first drive assembly sets up to first motor, first motor is fixed in on the first removal seat, be equipped with first gear on the output shaft of first motor, first gear with first rack meshing.

As a preferable technical scheme, the lifting assembly is a first hydraulic cylinder, the first hydraulic cylinder is vertically arranged, and the upper end of the first hydraulic cylinder is fixedly connected with the bottom of the cross beam;

and/or a plurality of lifting assemblies are arranged, and the lifting assemblies are distributed along the first direction.

The clamping assembly comprises a supporting seat and a supporting frame, wherein the supporting seat and the supporting frame are fixedly connected with the cross beam, a first clamping surface is formed on part of the upper surface of the supporting seat, the second driving assembly is arranged as a second hydraulic cylinder, the second hydraulic cylinder is vertically arranged and fixed on the supporting frame, a piston rod of the second hydraulic cylinder extends downwards, and a second clamping surface is formed on the lower end surface of the piston rod of the second hydraulic cylinder;

and/or, the first clamping surface and the second clamping surface are both horizontally arranged.

As a preferable technical scheme, the number of the clamping assemblies is two, and the two clamping assemblies are respectively arranged at two ends of the cross beam.

As an optimal technical scheme, a second guide rail extending along the second direction is arranged on the first moving seat, a second moving seat moving along the second guide rail is arranged on the second guide rail, an adjusting rod is arranged on the second moving seat, a gun seat is arranged on the adjusting rod, and the cutting gun is fixed on the gun seat.

As a preferable technical scheme, the third driving assembly comprises a second motor, and the second motor drives the second moving seat to move along the second guide rail;

and/or, the two ends of the adjusting rod are respectively connected with the second movable seat and the gun seat in a rotating way.

As a preferred embodiment, the cutting torch is a plasma cutting torch or a flame cutting torch.

As an optimal technical scheme, a third guide rail extending along the vertical direction is arranged on the first moving seat, a third moving seat moving along the third guide rail is arranged on the third guide rail, a fourth guide rail extending along the second direction is arranged on the third moving seat, a fourth moving seat moving along the fourth guide rail is arranged on the fourth guide rail, the fourth driving assembly is arranged as a milling cutter motor, the milling cutter motor is fixed on the fourth moving seat, and the milling cutter is arranged on an output shaft of the milling cutter motor.

As a preferable technical scheme, the fifth driving assembly comprises a third motor, the third motor drives the third movable seat to move along the third guide rail, and the sixth driving assembly comprises a fourth motor, and the fourth motor drives the fourth movable seat to move along the fourth guide rail.

The beneficial effects of the utility model are as follows:

The utility model can realize leveling and positioning on a plate blanking site directly by utilizing the lifting component and the clamping component, can realize rough cutting of the plate by adjusting the swinging angle of the cutting gun and the extending length along the second direction and then opening the cutting gun when moving along the first direction, can realize milling width and precision by adjusting the extending length of the milling cutter along the second direction and the height along the vertical direction, can realize milling of the plate when moving along the first direction, and the cutting component and the milling component are mutually matched to mill the plate at a groove after rough cutting, thereby ensuring the accuracy and the smoothness of the groove, changing the single processing mode of the groove of the plate, reducing the transportation cost when processing thicker plates, and having the characteristic of moving portability when processing thinner plates.

Drawings

FIG. 1 is a schematic view showing the overall structure of an embodiment of a beveling apparatus for a reaction apparatus plate material according to the present utility model;

FIG. 2 is a schematic view of the structure of FIG. 1 from another perspective;

FIG. 3 is a schematic view of the structure of FIG. 1 in use;

FIG. 4 is a cross-sectional view taken along the direction A-A in FIG. 3;

Fig. 5 is a sectional view taken along the direction B-B in fig. 3.

In the drawing, a 1-cross beam, a 11-first guide rail, a 12-first rack, a 2-first movable seat, a 21-first motor, a 22-first gear, a 23-second guide rail, a 24-third guide rail, a 3-first hydraulic cylinder, a 41-first clamping surface, a 42-second clamping surface, a 43-second hydraulic cylinder, a 44-supporting seat, a 45-supporting frame, a 51-cutting gun, a 52-second motor, a 53-second movable seat, a 54-adjusting rod, a 55-gun seat, a 61-milling cutter, a 62-milling cutter motor, a 63-third motor, a 64-third movable seat, a 641-fourth guide rail, a 65-fourth movable seat, a 7-blanking frame and an 8-plate are arranged.

Detailed Description

The present utility model is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.

Referring to fig. 1 to 5, an embodiment of a groove processing apparatus for a reaction apparatus plate provided by the present utility model includes a horizontal beam 1, wherein a length direction of the beam 1 is set to a first direction, and a width direction of the beam 1 is set to a second direction; the cutting tool comprises a cross beam 1, a lifting component and a clamping component, wherein a first moving seat 2 capable of moving along a first direction is arranged on the cross beam 1, the first moving seat 2 is connected with a first driving component for driving the first moving seat 2 to move, the lifting component and the clamping component are both arranged on the cross beam 1, the lifting component can drive the cross beam 1 to move along a vertical direction and is used for adjusting the height of the cross beam 1, the clamping component comprises a first clamping surface 41 and a second clamping surface 42 positioned above the first clamping surface 41, the first clamping surface 41 is fixed on the cross beam 1, the second clamping surface 42 is connected with a second driving component for driving the second driving component to move along a direction close to or far away from the first clamping surface 41, the second driving component is fixed on the cross beam 1, when the first clamping surface 41 is abutted against the lower surface of a plate 8, the second clamping surface 42 is pressed down to the upper surface of the plate 8 from above, the cutting component and the milling component is arranged on the first moving seat 2, the cutting component and the milling component comprises a cutting gun 51, the cutting gun 51 is connected with a swinging part capable of adjusting the swinging angle of the cutting gun 51, the cutting gun 51 can be adjusted, the cutting angle of the cutting gun 8 can be adjusted, the cutting part is connected with the cutting tool is adjusted along the second direction, the second driving component is connected with the second driving component is adjusted along the direction, the second direction, the cutting component is adjusted along the cutting direction, and the cutting direction is adjusted, the cutting angle is adjusted, and the cutting position is better, and the cutting component is connected with the cutting tool is adjusted, and can be cut, and is opened, and is cut, and is cut, and is, the milling width of the milling cutter 61 can be adjusted by the sixth driving assembly, the milling precision of the milling cutter 61 can be adjusted by the cooperation of the fifth driving assembly, and after the milling width and the milling precision of the milling cutter 61 are adjusted, the milling cutter 61 is driven to move by the first moving seat 2 and the milling cutter 61 is started to rotate by the first moving seat 2, so that the milling forming of the groove of the plate 8 can be realized.

Referring to fig. 3, after the blanking of the plate 8 is completed, the plate 8 is temporarily placed on the blanking frame 7, and the groove processing of the plate 8 can be directly completed at the blanking frame 7 without transporting the plate 8.

In this embodiment, referring to fig. 1-3, a first guide rail 11 and a first rack 12 extending along a first direction are disposed on a beam 1, a first moving seat 2 is disposed on the first guide rail 11 and can move along the first guide rail 11, a first driving component is set as a first motor 21, the first motor 21 is fixed on the first moving seat 2, a first gear 22 is disposed on an output shaft of the first motor 21, the first gear 22 is meshed with the first rack 12, the output shaft of the first motor 21 rotates to drive the first moving seat 2 to move along the first guide rail 11, and in other embodiments, relative movement between the first moving seat 2 and the beam 1 can be realized through a screw rod stepper motor or a sliding table cylinder, so that the first moving seat 2 can stably move along the length direction of the beam 1.

In this embodiment, referring to fig. 1-5, the lifting components are set as a first hydraulic cylinder 3, the first hydraulic cylinder 3 is vertically arranged, the upper end of the first hydraulic cylinder 3 is fixedly connected with the bottom of the beam 1, the first hydraulic cylinder 3 stretches and contracts to drive the beam 1 to lift, specifically, the lifting components are preferably set as three lifting components, the three lifting components are uniformly distributed along the first direction, the three lifting components stretch and contract synchronously to stably drive the beam 1 to lift, in other embodiments, the lifting components can also be air cylinders or electric push rods, and the number of the lifting components can also be other values to stably drive the beam 1 to lift.

In this embodiment, referring to fig. 1-5, the clamping assembly includes a supporting seat 44 and a supporting frame 45, where the supporting seat 44 and the supporting frame 45 are fixedly connected with the beam 1, a first clamping surface 41 is formed on a plane located at the top of the supporting seat 44, the second driving assembly is set as a second hydraulic cylinder 43, the second hydraulic cylinder 43 is vertically arranged and fixed on the supporting frame 45, a piston rod of the second hydraulic cylinder 43 extends downward, a lower end surface of the piston rod of the second hydraulic cylinder 43 forms a second clamping surface 42, when the plate 8 is clamped, the first clamping surface 41 abuts against the lower surface of the plate 8, and the second clamping surface 42 is pressed down onto the upper surface of the plate 8 from above to achieve clamping positioning of the plate 8, specifically, the first clamping surface 41 and the second clamping surface 42 are both preferably horizontally arranged, so that the plate 8 can be accurately positioned in the horizontal direction.

Further, referring to fig. 1-3, two clamping assemblies are provided, the two clamping assemblies are respectively arranged at two ends of the beam 1, and the two clamping assemblies synchronously clamp the plate 8, so that automatic leveling of the plate 8 can be realized, and the processing quality of the groove is ensured.

In this embodiment, referring to fig. 4, the first moving seat 2 is provided with a second guide rail 23 extending along a second direction, the second guide rail 23 is provided with a second moving seat 53 moving along the second guide rail, the second moving seat 53 is provided with an adjusting rod 54, the adjusting rod 54 is provided with a gun seat 55, the cutting gun 51 is fixed on the gun seat 55, the second moving seat 53 can adjust the position of the cutting gun 51 by moving along the second guide rail 23, further, two ends of the adjusting rod 54 are respectively connected with the second moving seat 53 and the gun seat 55 in a rotating way to form a swinging part, and after adjusting the included angles between the adjusting rod 54 and the second moving seat 53 and the gun seat 55, the positions of the adjusting rod 54 and the gun seat 55 are fixed, so that the cutting angle of the cutting gun 51 can be conveniently adjusted.

On the basis of the foregoing embodiment, referring to fig. 4, the third driving assembly includes a second motor 52, and the second motor 52 is preferably a screw stepping motor and can drive the second moving seat 53 to move along the second guide rail 23, and in other embodiments, the third driving assembly may also be a sliding table cylinder, an electric push rod or a rack-and-pinion structure, so as to stably drive the second moving seat 53 to move.

It should be noted that, according to the material of the plate 8, different types of cutting guns 51 may be selected, specifically, when the material of the plate 8 is stainless steel or a composite plate, a plasma cutting gun is preferably selected, and when the material of the plate 8 is carbon steel, a flame cutting gun is preferably selected.

In this embodiment, referring to fig. 1, 2 and 5, the first moving seat 2 is provided with a third guide rail 24 extending along a vertical direction, the third guide rail 24 is provided with a third moving seat 64 moving along the third guide rail, the third moving seat 64 is provided with a fourth guide rail 641 extending along a second direction, the fourth guide rail 641 is provided with a fourth moving seat 65 moving along the fourth guide rail, the fourth driving assembly is provided with a milling cutter motor 62, the milling cutter motor 62 is fixed on the fourth moving seat 65, the milling cutter 61 is arranged on an output shaft of the milling cutter motor 62, the third moving seat 64 moves to adjust the height of the milling cutter 61, the fourth moving seat 65 moves to adjust the horizontal position of the milling cutter 61, and the milling width and accuracy of the milling cutter 61 can be adjusted by cooperation of the third moving seat 64 and the fourth moving seat 65.

On the basis of the foregoing embodiments, referring to fig. 1, 2 and 5, the fifth driving assembly includes a third motor 63, the third motor 63 is preferably a screw stepping motor and can drive the third moving seat 64 to move along the third guide rail 24, the sixth driving assembly includes a fourth motor, the fourth motor is preferably a screw stepping motor and can drive the fourth moving seat 65 to move along the fourth guide rail 641, and in other embodiments, the fifth driving assembly and the sixth driving assembly can also be a sliding table cylinder, an electric push rod or a rack-and-pinion structure so as to be capable of stably driving the third moving seat 64 and the fourth moving seat 65 to move, respectively.

The milling cutter 61 is preferably a profile milling cutter that can profile-cut the desired groove pattern of the sheet material 8.

Referring to fig. 1-5, the specific working mode of the present utility model is as follows:

after the plate 8 is temporarily placed on the blanking frame 7 after blanking, the utility model is moved to a position where a groove is required to be formed in the plate 8, the plate 8 is positioned between the first clamping surface 41 and the second clamping surface 42, the height of the beam 1 is telescopically adjusted through the first hydraulic cylinder 3, the first clamping surface 41 is abutted to the lower surface of the plate 8, the second hydraulic cylinder 43 drives the second clamping surface 42 to move downwards to be abutted to the upper surface of the plate 8, and the two clamping assemblies at the two ends of the beam 1 synchronously operate, so that automatic leveling can be realized while positioning with the plate 8;

After the cutting angle of the cutting gun 51 is adjusted through the swinging part and the relative position between the cutting gun 51 and the plate 8 is adjusted through the third driving component, the cutting gun 51 is started while the cutting gun 51 is driven by the first moving seat 2 to move, so that rough cutting of the plate 8 can be realized, the position of the milling cutter 61 in the vertical direction and the second direction is adjusted through the fifth driving component and the sixth driving component, and the milling forming of the groove of the plate 8 can be realized by starting the milling cutter 61 to rotate while the milling cutter 61 is driven by the first moving seat 2 to move.

The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (10)

1. Groove processing equipment of reaction unit panel, characterized by includes:

The device comprises a cross beam (1) horizontally arranged, wherein the length direction of the cross beam (1) is set to be a first direction, and the width direction of the cross beam (1) is set to be a second direction, a first movable seat (2) capable of moving along the first direction is arranged on the cross beam (1), and the first movable seat (2) is connected with a first driving assembly for driving the first movable seat to move;

The lifting assembly is connected with the cross beam (1) and can drive the cross beam (1) to move along the vertical direction;

A clamping assembly comprising a first clamping surface (41) and a second clamping surface (42) located above the first clamping surface (41), the first clamping surface (41) being fixed on the cross beam (1), the second clamping surface (42) being connected with a second driving assembly driving the second driving assembly to move in a direction approaching or separating from the first clamping surface (41), the second driving assembly being fixed on the cross beam (1);

the cutting assembly is arranged on the first movable seat (2), and comprises a cutting gun (51), wherein the cutting gun (51) is connected with a swinging part capable of adjusting the swinging angle of the cutting gun (51), and the swinging part is connected with a third driving assembly for driving the cutting gun to move along the second direction;

The milling assembly is arranged on the first movable seat (2), and comprises a milling cutter (61), wherein the milling cutter (61) is connected with a fourth driving assembly for driving the milling cutter to rotate, a fifth driving assembly for driving the milling cutter to move along the vertical direction and a sixth driving assembly for driving the milling cutter to move along the second direction.

2. The groove processing device for the reaction device plate according to claim 1, wherein a first guide rail (11) and a first rack (12) extending along the first direction are arranged on the cross beam (1), the first movable seat (2) is arranged on the first guide rail (11) and can move along the first guide rail (11), the first driving assembly is arranged as a first motor (21), the first motor (21) is fixed on the first movable seat (2), a first gear (22) is arranged on an output shaft of the first motor (21), and the first gear (22) is meshed with the first rack (12).

3. The groove processing device for the reaction device plate according to claim 1, wherein the lifting assembly is a first hydraulic cylinder (3), the first hydraulic cylinder (3) is vertically arranged, and the upper end of the first hydraulic cylinder (3) is fixedly connected with the bottom of the cross beam (1);

and/or a plurality of lifting assemblies are arranged, and the lifting assemblies are distributed along the first direction.

4. The groove processing device for the reaction device plate according to claim 1, wherein the clamping assembly comprises a supporting seat (44) and a supporting frame (45), the supporting seat (44) and the supporting frame (45) are fixedly connected with the cross beam (1), a first clamping surface (41) is formed on part of the upper surface of the supporting seat (44), the second driving assembly is provided with a second hydraulic cylinder (43), the second hydraulic cylinder (43) is vertically arranged and fixed on the supporting frame (45), a piston rod of the second hydraulic cylinder (43) extends downwards, and a lower end surface of the piston rod of the second hydraulic cylinder (43) forms the second clamping surface (42);

And/or the first clamping surface (41) and the second clamping surface (42) are both arranged horizontally.

5. The beveling apparatus for a reaction apparatus plate according to claim 1 or 4, wherein two clamping assemblies are provided, and the two clamping assemblies are provided at both ends of the cross member (1), respectively.

6. The groove processing device for the reaction device plate according to claim 1, wherein the first moving seat (2) is provided with a second guide rail (23) extending along the second direction, the second guide rail (23) is provided with a second moving seat (53) moving along the second guide rail, the second moving seat (53) is provided with an adjusting rod (54), the adjusting rod (54) is provided with a gun seat (55), and the cutting gun (51) is fixed on the gun seat (55).

7. The beveling apparatus for a reaction device plate according to claim 6, wherein the third driving assembly includes a second motor (52), the second motor (52) driving the second moving seat (53) to move along the second guide rail (23);

And/or two ends of the adjusting rod (54) are respectively and rotatably connected with the second movable seat (53) and the gun seat (55).

8. A beveling apparatus for reaction apparatus plates according to claim 1 or 6, wherein the cutting torch (51) is provided as a plasma cutting torch or a flame cutting torch.

9. The groove processing device for the reaction device plate according to claim 1, wherein a third guide rail (24) extending along the vertical direction is arranged on the first moving seat (2), a third moving seat (64) moving along the third guide rail (24) is arranged on the third guide rail (24), a fourth guide rail (641) extending along the second direction is arranged on the third moving seat (64), a fourth moving seat (65) moving along the fourth guide rail (641) is arranged on the fourth guide rail (641), the fourth driving assembly is arranged as a milling cutter motor (62), the milling cutter motor (62) is fixed on the fourth moving seat (65), and the milling cutter (61) is arranged on an output shaft of the milling cutter motor (62).

10. The apparatus of claim 9, wherein the fifth drive assembly includes a third motor (63), the third motor (63) driving the third traveling block (64) along the third rail (24), and the sixth drive assembly includes a fourth motor driving the fourth traveling block (65) along the fourth rail (641).