CN215918270U - Automatic battery voltage measuring and battery loading machine - Google Patents
Automatic battery voltage measuring and battery loading machine Download PDFInfo
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- CN215918270U CN215918270U CN202121423720.0U CN202121423720U CN215918270U CN 215918270 U CN215918270 U CN 215918270U CN 202121423720 U CN202121423720 U CN 202121423720U CN 215918270 U CN215918270 U CN 215918270U
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Abstract
The utility model relates to the technical field of battery assembly, in particular to an automatic battery voltage measuring and battery loading machine, which is sequentially provided with an automatic battery feeding mechanism, an automatic battery measuring mechanism, a battery steering and shunting mechanism and a battery loading mechanism, wherein the automatic battery measuring mechanism forms a battery testing position by controlling a material blocking sheet, testing components are arranged on two sides of the battery testing position and are composed of two cylinder components with probes, the rejecting mechanism is used for rejecting batteries with voltages exceeding a set range, the battery steering and shunting mechanism overturns the batteries and enables the distance between the two batteries to be gradually pulled along with a limiting groove until the tail end reaches the required distance, and the automatic battery voltage measuring and battery loading machine has the advantages that: the battery voltage measuring and battery loading effects can be achieved simultaneously, original manual operation is replaced, efficiency is higher, and accuracy is higher.
Description
Technical Field
The utility model relates to the technical field of battery assembly, in particular to a battery voltage automatic measuring and installing machine.
Background
The existing battery voltage test is semi-automatic, and the operation mode is as follows: the jig is manually placed with a battery, corresponding indicator lamps (OK bright green lamps and NG bright red lamps) can be lighted after testing, the battery is manually placed into corresponding frames according to testing results, the operation efficiency is low, and good products and defective products are easily placed into frames which do not correspond to each other. The battery is assembled by manual assembly, and the operation mode is as follows: the battery with the voltage OK is arranged in the handle according to the correct direction, the manual work is easy to fatigue, the efficiency is low, and the risk of reversely arranging the battery can also occur.
Therefore, no device for automatically measuring the voltage of the battery and installing the battery into the handle of the toothbrush exists in the market; the assembly process required at present is as follows: the batteries are automatically fed, the device can automatically detect the voltage of each battery, the batteries with the voltages within the range are arranged in the handle according to the correct direction, and the batteries with the voltages not within the required range are removed into a defective box.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects of the prior art, provides the automatic battery voltage measuring and battery loading machine, and can realize the effects of measuring the battery voltage and loading the battery at the same time.
In order to achieve the purpose, the automatic battery voltage measuring and loading machine is designed, and is characterized in that an automatic battery feeding mechanism is sequentially arranged and comprises a rotatable battery feeding platform, at least one battery guard plate and a conveying belt, wherein the rotatable battery feeding platform is matched and connected with the battery guard plate to form a cavity structure capable of accommodating a battery; the automatic battery testing mechanism comprises a material blocking mechanism, a testing assembly and a rejecting mechanism, wherein the material blocking mechanism is arranged on a conveying belt, a battery testing position is formed by controlling a material blocking sheet, the testing assembly is arranged on two sides of the battery testing position and consists of two cylinder assemblies with probes, and the rejecting mechanism is used for rejecting a battery with voltage exceeding a set range; the battery steering and shunting mechanism comprises a first battery pushing mechanism, a second battery pushing mechanism, a battery rotating mechanism and a limiting groove, wherein a small turntable is arranged on the battery rotating mechanism, magnets are arranged on two sides of the small turntable, two batteries can be automatically sucked to two sides of the small turntable, the first battery pushing mechanism is used for pushing the batteries to the battery rotating mechanism, the second battery pushing mechanism is used for pushing the batteries away from the battery rotating mechanism to the limiting groove, the limiting groove is gradually enlarged from the conveying direction of the batteries, the batteries are overturned by 90 degrees by the battery steering and shunting mechanism, and the distance between the two batteries is gradually pulled away along with the limiting groove until the tail end reaches the required distance; the battery loading mechanism comprises a grabbing cylinder, a battery compartment assembly and a pushing assembly, the grabbing cylinder stores a battery in the battery compartment assembly, and the pushing assembly pushes the battery into the handle from the battery compartment.
The utility model also comprises the following preferable technical scheme:
1. the automatic battery feeding mechanism further comprises a platform blocking mechanism for limiting and blocking the overturning of the rotatable battery feeding platform.
2. The automatic battery feeding mechanism also comprises a lower battery air cylinder assembly used for pushing the lowest battery of the batteries out of the battery conveying belt.
3. The material blocking mechanism comprises a first material blocking mechanism and a second material blocking mechanism, the first material blocking mechanism and the second material blocking mechanism control the material blocking pieces to be pressed downwards through a material blocking cylinder respectively, a rejecting mechanism is arranged between the first material blocking mechanism and the second material blocking mechanism, and a battery detection device is arranged in front of the first material blocking mechanism.
4. The battery turns to reposition of redundant personnel mechanism still includes the battery stopper of taking magnetism, and the battery that tests battery mechanism automatically and pass through passes through the conveyer belt and reachs battery stopper department, and first battery mechanism that pushes away sets up in battery stopper one side.
5. The limiting groove is provided with a battery full material detection device, and the tail end of the limiting groove is connected with a battery conveyer belt.
6. The battery loading mechanism further comprises a battery to-be-taken position, the battery to-be-taken position is arranged at the tail end of the battery conveying belt, the grabbing cylinder is arranged on one side of the battery to-be-taken position, two batteries are moved into the battery compartment assembly, and the battery at the bottom of the battery compartment assembly is pushed into the handle by the pushing assembly and then returns.
7. The battery loading mechanism also comprises a handle pressing mechanism used for pressing and limiting the handle of the battery to be loaded.
8. The conveying belt is provided with an auxiliary blowing mechanism.
Compared with the prior art, the utility model has the advantages that: the battery voltage measuring and battery loading effects can be achieved simultaneously, original manual operation is replaced, efficiency is higher, and accuracy is higher.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of an automatic battery feeding mechanism and an automatic battery measuring mechanism according to the present invention;
FIG. 3 is a schematic view of an automatic battery feeding mechanism according to the present invention;
FIG. 4 is a schematic view of a battery loading platform and a battery guard according to the present invention;
FIG. 5 is a schematic view of the lower cell structure of the present invention;
FIG. 6 is a schematic diagram of an automatic battery measurement mechanism of the present invention;
FIG. 7 is an enlarged view of a portion of the automatic battery gauge mechanism of the present invention;
FIG. 8 is a partial enlarged view of another angle of the automatic battery measuring mechanism of the present invention
Fig. 9 is a schematic structural view of the stock stop of the utility model;
FIG. 10 is a schematic structural view of a test assembly of the present invention;
FIG. 11 is a schematic view of a battery diverting and shunting mechanism and a battery loading mechanism of the present invention;
FIG. 12 is a schematic view of a battery steering shunting mechanism of the present invention;
FIG. 13 is a schematic view of a battery loading mechanism of the present invention;
in the figure: 1. the automatic battery feeding device comprises a battery automatic feeding mechanism 2, a battery feeding platform 3, a battery guard plate 4, a conveying belt 5, an automatic battery measuring mechanism 6, a material blocking mechanism 6-1, a material blocking piece 7, a testing assembly 7-1, a probe 7-2, a cylinder assembly 8, a rejecting mechanism 9, a battery steering and shunting mechanism 10, a first battery pushing mechanism 11, a second battery pushing mechanism 12, a battery rotating mechanism 13, a limiting groove 14, a battery loading mechanism 15, a grabbing cylinder 16, a battery bin assembly 17, a pushing assembly 18, a platform blocking mechanism 19, a lower battery cylinder assembly 20, a first material blocking mechanism 21, a second material blocking mechanism 22, a battery limiting block 23, a handle pressing mechanism 24 and a battery full material detection device.
Detailed Description
Referring to fig. 1-13, the present invention provides an automatic battery voltage measurement and battery loading machine, which comprises: the automatic battery feeding mechanism is sequentially arranged and comprises a rotatable battery feeding platform, at least one battery guard plate and a conveying belt, wherein the rotatable battery feeding platform is connected with the battery guard plate in a matched manner to form a cavity structure capable of accommodating a battery; the automatic battery testing mechanism comprises a material blocking mechanism, a testing assembly and a rejecting mechanism, wherein the material blocking mechanism is arranged on a conveying belt, a battery testing position is formed by controlling a material blocking sheet, the testing assembly is arranged on two sides of the battery testing position and consists of two cylinder assemblies with probes, and the rejecting mechanism is used for rejecting a battery with voltage exceeding a set range; the battery steering and shunting mechanism comprises a first battery pushing mechanism, a second battery pushing mechanism, a battery rotating mechanism and a limiting groove, wherein a small turntable is arranged on the battery rotating mechanism, magnets are arranged on two sides of the small turntable, two batteries can be automatically sucked to two sides of the small turntable, the first battery pushing mechanism is used for pushing the batteries to the battery rotating mechanism, the second battery pushing mechanism is used for pushing the batteries away from the battery rotating mechanism to the limiting groove, the limiting groove is gradually enlarged from the conveying direction of the batteries, the batteries are overturned by 90 degrees by the battery steering and shunting mechanism, and the distance between the two batteries is gradually pulled away along with the limiting groove until the tail end reaches the required distance; the battery loading mechanism comprises a grabbing cylinder, a battery compartment assembly and a pushing assembly, the grabbing cylinder stores a battery in the battery compartment assembly, and the pushing assembly pushes the battery into the handle from the battery compartment.
Referring to fig. 2-4, the automatic battery feeding mechanism works according to the following principle:
putting down a battery feeding platform, namely, at a battery position to be charged, putting a whole box of batteries (quantity: 620) on the platform, removing an upper cover and the bottom of a battery outer box, covering a battery protection plate on the batteries, turning over the platform with the batteries and the battery protection plate to the material position to be charged, blocking the platform by using a platform blocking mechanism, pushing the batteries and the battery protection plate to the automatic battery feeding position together, releasing the platform blocking mechanism and putting the platform back to the battery position to be charged.
Referring to fig. 5, the working principle of the lower cell structure is as follows: when no battery is detected on the battery conveying belt, the lower battery cylinder assembly pushes the lowest-row battery integrated with the battery out of the battery conveying belt, the lower battery cylinder assembly retracts, and the battery conveying belt conveys the battery to a battery testing station.
Referring to fig. 6-9, the working principle and steps of the automatic battery measuring mechanism are as follows:
1. initial state: the cylinders of the first material blocking mechanism and the second material blocking mechanism act, and are pressed down to be in a material blocking state.
2. The whole row of batteries flows to the first stop mechanism on the battery conveyor belt, namely the test position.
3. The front and rear cylinders of the test assembly act to detect the voltage of the battery, and the two cylinders return simultaneously after detection.
4. The first stock stop returns.
5. The tested battery flows to the second material blocking mechanism, and meanwhile, the battery to be tested flows to the test position, and the first material blocking mechanism acts at the moment.
6. Battery before second stop mechanism (tested):
when the battery is detected to be good (when the detected voltage is in a set range), the cylinder of the second material stopping mechanism returns, and the battery is conveyed to the next station under the action of the conveyer belt; the second stop mechanism acts again.
When the defective products are detected, the cylinder of the rejecting mechanism acts to push the defective products to the defective product box and then the cylinder returns (the cylinder of the second blocking mechanism is still in a blocking state)
Since the batteries roll and do not move when the battery conveyer belt moves upwards, an air blowing auxiliary mechanism is added to the mechanism.
Referring to fig. 10 and 11, the operation principle of the battery diverting and shunting mechanism is as follows:
1. and the battery for testing OK reaches the battery limiting block through the battery conveyer belt.
2. The first battery pushing mechanism pushes the two batteries into the small turntable on the battery rotating mechanism (magnets are arranged on two sides of the small turntable, the two batteries can be automatically absorbed on two sides of the small turntable), and the first battery pushing mechanism returns.
3. The battery rotating mechanism rotates 90 degrees.
4. The second battery pushing mechanism pushes the two batteries from the small turntable to the battery conveying mechanism.
5. The two batteries flow to the next station under the battery conveyer belt and the limiting groove (the distance between the two batteries can be gradually pulled away along with the limiting groove until the tail end reaches the required distance (namely the distance between the two handles).
Referring to fig. 12 and 13, the operation principle of the battery mounting mechanism is as follows:
1. the battery reaches the battery to be positioned through the battery conveying and limiting groove.
2. The battery carrying mechanism carries two batteries into the battery compartment (each hole temporary storage compartment can store 3 batteries).
3. The handle to be provided with the battery is pressed and limited by the handle pressing mechanism.
4. The battery at the bottom in the battery compartment is pushed to the inside of the handle by the pushing assembly and then returns to the position, and the battery loading process is completed.
5. The handle pressing mechanism returns, and the handle belt moves two stations.
The utility model relates to an automatic battery voltage measurement and battery loading machine, which comprises the following overall working steps:
A. putting down the rotatable battery feeding platform, namely at a battery position to be charged;
B. placing the battery on a battery loading platform;
C. covering a battery protection plate on the battery, turning the platform with the battery and the battery protection plate to a material waiting position, and blocking the platform by using a platform blocking mechanism;
D. pushing the battery and the battery guard plate together to an automatic battery feeding position;
E. releasing the platform blocking mechanism and putting the platform back to the battery position to be charged;
F. when no battery is detected on the battery conveyor belt, the lower battery air cylinder assembly pushes the lowermost battery of the battery out of the battery conveyor belt;
G. the battery conveyer belt conveys the battery to a battery testing station;
H. the first material blocking mechanism and the second material blocking mechanism are pressed downwards to be in a material blocking state, and the whole row of batteries flow to the first material blocking mechanism on the battery conveying belt, namely a test position;
I. the front and rear cylinders of the testing assembly act to detect the voltage of the battery, and the two cylinders return simultaneously after detection;
J. the first stock stop returns;
K. the tested battery flows to the second material blocking mechanism, and meanwhile, the battery to be tested flows to the test position, and at the moment, the first material blocking mechanism works;
l, when the battery is detected to be good, the cylinder of the second stock stop returns, the battery is conveyed to the next station under the action of the conveyer belt, and the second stock stop works again; when the defective products are detected, the cylinder of the rejecting mechanism works, and the cylinder returns after the defective products are pushed to the defective product box;
m, the battery passing the test reaches the battery limiting block through the battery conveyer belt;
n, the first battery pushing mechanism pushes the two batteries into a small turntable on the battery rotating mechanism, and the first battery pushing mechanism returns;
rotating the battery rotating mechanism for 90 degrees;
p, pushing the two batteries from the small turntable to the battery conveying by a second battery pushing mechanism;
q, enabling the two batteries to flow to the next station under the battery conveyer belt and the limiting groove, and gradually pulling the distance between the two batteries along with the limiting groove until the tail end reaches the required distance;
r, conveying the battery to a position to be taken by the battery;
s, the grabbing cylinder moves the two batteries into the battery bin assembly;
and T, the battery at the bottom in the battery compartment assembly is pushed into the handle by the pushing assembly and then returns to the position, so that the battery loading process is completed.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be within the technical scope of the present invention, and the technical solutions and novel concepts according to the present invention with the equivalent replacement or change should be covered within the scope of the present invention.
Claims (9)
1. The automatic battery voltage measuring and battery loading machine is characterized by being sequentially provided with
The automatic battery feeding mechanism comprises a rotatable battery feeding platform, at least one battery guard plate and a conveying belt, wherein the rotatable battery feeding platform is connected with the battery guard plate in a matched manner to form a cavity structure capable of accommodating a battery;
the automatic battery testing mechanism comprises a material blocking mechanism, a testing assembly and a rejecting mechanism, wherein the material blocking mechanism is arranged on a conveying belt, a battery testing position is formed by controlling a material blocking sheet, the testing assembly is arranged on two sides of the battery testing position and consists of two cylinder assemblies with probes, and the rejecting mechanism is used for rejecting a battery with voltage exceeding a set range;
the battery steering and shunting mechanism comprises a first battery pushing mechanism, a second battery pushing mechanism, a battery rotating mechanism and a limiting groove, wherein a small turntable is arranged on the battery rotating mechanism, magnets are arranged on two sides of the small turntable, two batteries can be automatically sucked to two sides of the small turntable, the first battery pushing mechanism is used for pushing the batteries to the battery rotating mechanism, the second battery pushing mechanism is used for pushing the batteries away from the battery rotating mechanism to the limiting groove, the limiting groove is gradually enlarged from the conveying direction of the batteries, the batteries are overturned by the battery steering and shunting mechanism, and the distance between the two batteries is gradually pulled away from the limiting groove until the tail end reaches the required distance;
the battery loading mechanism comprises a grabbing cylinder, a battery compartment assembly and a pushing assembly, the grabbing cylinder stores a battery in the battery compartment assembly, and the pushing assembly pushes the battery into the handle from the battery compartment.
2. The automatic battery voltage measuring and loading machine according to claim 1, wherein said automatic battery feeding mechanism further comprises a platform blocking mechanism for limiting and blocking the rotational battery loading platform from turning.
3. The automatic battery voltage measuring and loading machine according to claim 1 or 2, wherein said automatic battery feeding mechanism further comprises a lower battery cylinder assembly for pushing out a lowermost battery of the batteries onto the battery conveyor belt.
4. The automatic battery voltage measuring and loading machine according to claim 1, wherein the material blocking mechanism comprises a first material blocking mechanism and a second material blocking mechanism, the first material blocking mechanism and the second material blocking mechanism respectively control the material blocking piece to be pressed downwards through a material blocking cylinder, a rejecting mechanism is arranged between the first material blocking mechanism and the second material blocking mechanism, and a battery detecting device is arranged in front of the first material blocking mechanism.
5. The automatic battery voltage testing and loading machine according to claim 1, wherein the battery diverting and shunting mechanism further comprises a magnetic battery stopper, the battery passing the test of the automatic battery testing mechanism reaches the battery stopper through a conveyor belt, and the first battery pushing mechanism is disposed on one side of the battery stopper.
6. The automatic battery voltage measuring and loading machine according to claim 1 or 5, wherein the limiting groove is provided with a battery full detection device, and the end of the limiting groove is connected with a battery conveyor belt.
7. The machine for automatically testing battery voltage and loading batteries of claim 1, wherein the battery loading mechanism further comprises a battery waiting position, the battery waiting position is arranged at the end of the battery conveyer belt, the grabbing cylinder is arranged at one side of the battery waiting position to move two batteries into the battery compartment assembly, and the pushing assembly pushes the battery at the bottom of the battery compartment assembly into the handle and then returns.
8. The automatic battery voltage measuring and loading machine according to claim 1 or 7, wherein said battery loading mechanism further comprises a handle pressing mechanism for pressing and limiting a handle of the battery to be loaded.
9. The automatic battery voltage measuring and loading machine according to any one of claims 1 to 8, wherein said conveyor belt is provided with an air blowing auxiliary mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121423720.0U CN215918270U (en) | 2021-06-25 | 2021-06-25 | Automatic battery voltage measuring and battery loading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121423720.0U CN215918270U (en) | 2021-06-25 | 2021-06-25 | Automatic battery voltage measuring and battery loading machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215918270U true CN215918270U (en) | 2022-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121423720.0U Active CN215918270U (en) | 2021-06-25 | 2021-06-25 | Automatic battery voltage measuring and battery loading machine |
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| CN (1) | CN215918270U (en) |
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2021
- 2021-06-25 CN CN202121423720.0U patent/CN215918270U/en active Active
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