CN215902639U

CN215902639U - Shaping assembly testing device

Info

Publication number: CN215902639U
Application number: CN202121215625.1U
Authority: CN
Inventors: 李燕桥; 杨得其; 齐顺海; 王建锋
Original assignee: Suzhou Guangyunda Automation Equipment Co ltd
Current assignee: Suzhou Guangyunda Automation Equipment Co ltd
Priority date: 2021-06-02
Filing date: 2021-06-02
Publication date: 2022-02-25
Anticipated expiration: 2031-06-02

Abstract

The utility model relates to a shaping assembly testing device, comprising: the bus bar bending device comprises a rack, a feeding conveyer belt, a bus bar inserting device, a bus bar bending device, a shaping device, a corner shearing device and a discharging conveyer belt; the feeding conveyer belt is arranged at the front end of the rack; the bus inserting device, the bus bending device and the shaping device are sequentially arranged at the rear end of the feeding conveying belt; the rack is provided with a transplanting manipulator and a bus feeder; the bus feeder is arranged at the rear end of the transplanting manipulator; the corner shearing device is arranged at the right rear end of the shaping device; the blanking conveying belt is arranged at the rear end of the shaping device. Through the design of all the stations, the transplanting manipulator can grab the workpiece to be processed to all the stations and also grab the workpiece to the blanking conveyor belt for detecting and transmitting finished products, so that the working efficiency is increased, the accuracy is enhanced, the labor cost is reduced, the automation and intelligence degree is higher, and the practicability is higher.

Description

Shaping assembly testing device

Technical Field

The utility model relates to the field of automobile sensor assembly testing, in particular to a shaping assembly testing device.

Background

In the automobile sensor equipment process, its equipment degree of automation is lower, and most of equipment all separate stations such as generating line interlude, bend, plastic, corner cut and finished product test, operate waste time and manpower like this, and work efficiency is not high to the letter sorting efficiency to the defective products is not high, can cause the production of substandard product. Therefore, a shaping assembly testing device with stability, high working efficiency and high automation degree is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a shaping assembly testing device which is stable in work, high in work efficiency and high in automation and integration degree.

In order to ensure that the working stability and the working efficiency are high in the using process, the utility model relates to a shaping assembly testing device, which comprises:

the bus bar bending device comprises a rack, a feeding conveyer belt, a bus bar inserting device, a bus bar bending device, a shaping device, a corner shearing device and a discharging conveyer belt;

the feeding conveyer belt is arranged at the front end of the rack; the bus inserting device, the bus bending device and the shaping device are sequentially arranged at the rear end of the feeding conveying belt; the rack is provided with a transplanting manipulator and a bus feeder; the bus feeder is arranged at the rear end of the transplanting manipulator; the corner shearing device is arranged at the right rear end of the shaping device; the blanking conveying belt is arranged at the rear end of the shaping device.

The full-automatic transplanting manipulator has the advantages that through the design of all stations, the transplanting manipulator can grab workpieces to be processed to all stations and grab the workpieces to a blanking conveyor belt for finished product detection and transmission, the working efficiency is increased, the accuracy is enhanced, the labor cost is reduced, the automation and intelligence degrees are higher, and the practicability is higher.

Furthermore, the bus bar inserting device comprises a fixing plate, a fixing groove, a horizontal positioning device and a vertical positioning device; the fixing grooves are arranged at two ends of the fixing plate; the vertical positioning device is arranged at the front end of the fixing plate; the horizontal positioning device is arranged in the middle of the symmetrically arranged fixing grooves. Through the design of the horizontal positioning device and the vertical positioning device, the stability and the effectiveness of the workpiece when the bus is inserted are ensured.

Further, the horizontal positioning device comprises a finger cylinder and a positioning block; the positioning block is L-shaped; the lower end of the positioning block is fixedly connected with the extending end of the finger cylinder; the vertical positioning device comprises a pushing cylinder and a pushing plate; and the extending end of the pushing cylinder is fixedly connected with the pushing plate. Through the design of the finger cylinder, the workpieces in the fixing grooves at the two ends can be positioned at the same time, and the stability of work is guaranteed.

Furthermore, a bus conveying device is arranged on the rack; the bus conveying device is arranged at the rear end of the bus inserting device; the bus conveying device comprises a clamping cylinder, a sliding block and a pushing cylinder; the clamping cylinder is arranged at the upper end of the sliding block, and the pushing cylinder is arranged at the rear end of the sliding block; a sliding track is arranged on the rack; the lower extreme of sliding block with the slip track is connected. Through the design of the bus conveying device, the bus can be effectively and stably inserted into the workpiece step by step, and therefore the stability of work is achieved.

Furthermore, the bus bending device comprises a workpiece fixing device, a vertical bending device and a horizontal clamping device; the vertical bending device is arranged at the lower end of the workpiece fixing device; the horizontal clamping devices are arranged at two ends of the workpiece fixing device; the horizontal clamping device comprises a horizontal positioning cylinder and a horizontal positioning block; the horizontal positioning block is connected with the horizontal positioning cylinder; the vertical bending device comprises a vertical cylinder, a power transmission plate and a bending plate; the lower end of the power transmission plate is connected with the output end of the vertical cylinder; the bending plate is connected with the power transmission plate. The vertical bending device ensures that the bus at the vertical end can be effectively bent, the horizontal clamping device ensures that the horizontal end of a workpiece in the workpiece fixing device can not shake, and the horizontal clamping device is provided with two large and small pushing cylinders.

Further, the shaping device comprises a shaping frame, an upper end positioning device and a side end shaping device; the upper end positioning device comprises a rotating shaft and a cylindrical positioning block; the tail end of the rotating shaft is connected with the cylindrical positioning block; the side end shaping devices are arranged at two ends of the shaping frame; the side end shaping device comprises a shaping cylinder, a shaping pushing block and a shaping cylindrical block; the shaping pushing block is arranged at the extending end of the shaping cylinder; the lower end of the shaping cylindrical block is fixedly connected with the shaping pushing block. Through the design of shaping device, side shaping device has guaranteed that the generating line can guarantee parallelly on vertical angle, can not produce crooked effect. The side end shaping device is pushed by the shaping cylinder from bottom to top, so that the bus shaping effect is achieved.

Furthermore, the corner shearing device comprises a corner shearing fixed moving device and a cutting device; the shear angle fixing and moving device comprises a shear angle fixing frame, a shear angle rotating shaft and a sliding rail; the shear angle rotating shaft is fixedly connected with the left side of the shear angle fixing frame; a sliding block is arranged on the sliding track; the right side of the sliding block is fixedly connected with the shear angle rotating shaft; the cutting device comprises a cutting clamp, a cutting knife and a cutting cylinder; the extending end of the cutting cylinder is fixedly connected with the cutting knife; the cutting clamp is arranged at the lower end of the cutting knife. Through the design of the corner shearing device, the corner shearing fixing and moving device fixes and moves the workpiece to a working position, and then the workpiece is cut through the cutting device, so that the length of the bus is ensured to be uniform. After the workpiece is fixed by the corner cutting fixing frame, the corner cutting rotating shaft rotates to a horizontal position, then the corner cutting rotating shaft is conveyed to a cutting clamp working position through the sliding rail to be clamped, finally the cutting cylinder is heard to push the cutting knife to cut, and the corner cutting fixing frame resets after cutting is completed.

Further, a workpiece detection device is arranged at the side end of the blanking conveying belt; a defective product storage box is arranged at the tail end of the blanking conveying belt; and the rear end of the rack is provided with a grabbing manipulator and a finished product conveying track. The workpiece detection device is used for detecting the good products of the workpieces, and after detection, the workpieces are respectively grabbed into a defective product storage box or a storage box of a finished product conveying track through the grabbing manipulator.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a block diagram of a form-fill testing apparatus of the present invention;

FIG. 2 is a schematic diagram of a partial structure of a shaping assembly testing device according to the present invention;

FIG. 3 is a schematic diagram of a bus bar inserting device of the shaping assembly testing device according to the present invention;

FIG. 4 is a front view of a bus bar inserting device of the shaping assembly testing device of the present invention;

FIG. 5 is a view of a bus bar transfer device of a shaping assembly test device of the present invention;

FIG. 6 is a drawing of a bus bending apparatus of a shaping assembly test apparatus of the present invention;

FIG. 7 is a structural diagram of a shaping device of the shaping assembly testing device according to the present invention;

FIG. 8 is a side view of a truing assembly for a truing assembly test set according to the present invention;

fig. 9 is a structural view of a corner cutting device of the shaping assembly testing device according to the present invention.

The corresponding part names indicated by the numbers in the figures:

1. a frame; 2. a feeding conveyer belt; 3. inserting a bus device; 4. a bus bending device; 5. a shaping device; 6. a corner shearing device; 7. blanking a conveying belt; 8. a transplanting manipulator; 9. a bus feeder; 10. a workpiece detection device; 11. a defective product storage box; 12. a grabbing manipulator; 13. a finished product conveying track; 14. a bus bar conveying device; 15. a fixing plate; 16. fixing grooves; 17. a horizontal positioning device; 18. a vertical positioning device; 19. a finger cylinder; 20. positioning blocks; 21. a push cylinder; 22. a push plate; 23. a clamping cylinder; 24. a slider; 25. a push cylinder; 26. a sliding track; 27. a workpiece fixture; 28. a vertical bending device; 29. a horizontal clamping device; 30. a horizontal positioning cylinder; 31. a horizontal positioning block; 32. a vertical cylinder; 33. a power transmission plate; 34. bending the plate; 35. shaping frames; 36. an upper end positioning device; 37. a side end shaping device; 38. a rotating shaft; 39. a cylindrical positioning block; 40. a shaping cylinder; 41. shaping a pushing block; 42. shaping the cylindrical block; 43. a corner shearing fixed moving device; 44. a cutting device; 45. a corner cutting fixing frame; 46. a shear angle rotating shaft; 47. a sliding track; 48. a sliding block 49 and a cutting clamp; 50. cutting knife; 51. and (6) cutting the cylinder.

Detailed Description

The present invention will be further described in detail with reference to the following specific examples:

As shown in fig. 1 and 2, in order to ensure stable operation and high operation efficiency during the use process, the utility model relates to a shaping assembly testing device, which comprises:

the bus bar bending machine comprises a frame 1, a feeding conveyer belt 2, a bus bar inserting device 3, a bus bar bending device 4, a shaping device 5, a corner shearing device 6 and a discharging conveyer belt 7;

the feeding conveyer belt 2 is arranged at the front end of the rack 1; the bus inserting device 3, the bus bending device 4 and the shaping device 5 are sequentially arranged at the rear end of the feeding conveyer belt 2; a transplanting manipulator 8 and a bus feeder 9 are arranged on the rack 1; the bus feeder 8 is arranged at the rear end of the transplanting manipulator 8; the corner shearing device 6 is arranged at the right rear end of the shaping device 5; the blanking conveying belt 7 is arranged at the rear end of the shaping device 5.

The full-automatic transplanting machine has the advantages that through the design of all stations, the transplanting mechanical arm 8 can grab workpieces to be processed to all stations and grab the workpieces to a blanking conveyor belt for finished product detection and transmission, the working efficiency is improved, the accuracy is enhanced, the labor cost is reduced, the automation and intelligence degree is higher, and the practicability is higher.

As shown in fig. 3 and 4, further, the penetrating bus bar device 3 includes a fixing plate 15, a fixing groove 16, a horizontal positioning device 17, and a vertical positioning device 18; the fixing grooves 16 are provided at both ends of the fixing plate 15; the vertical positioning device 18 is arranged at the front end of the fixing plate 15; the horizontal positioning device 17 is arranged in the middle of the symmetrically arranged fixing grooves 16. Through the design of the horizontal positioning device 17 and the vertical positioning device 18, the stability and the effectiveness of the workpiece when the bus is inserted are ensured.

Further, the horizontal positioning device 17 comprises a finger cylinder 19, a positioning block 20; the positioning block 20 is L-shaped; the lower end of the positioning block 20 is fixedly connected with the extending end of the finger cylinder 19; the vertical positioning device 18 comprises a pushing cylinder 21, a pushing plate 22; the extending end of the pushing cylinder 21 is fixedly connected with the pushing plate 22. Through the design of the finger cylinder 19, the workpieces in the fixing grooves 16 at the two ends can be positioned at the same time, and the stability of work is ensured.

As shown in fig. 5, further, a bus bar conveying device 14 is arranged on the rack 1; the bus conveying device 14 is arranged at the rear end of the inserting bus device 3; the bus bar conveying device 14 comprises a clamping cylinder 23, a sliding block 24 and a pushing cylinder 25; the clamping cylinder 23 is arranged at the upper end of the sliding block 24, and the pushing cylinder 25 is arranged at the rear end of the sliding block 24; a sliding track 26 is arranged on the frame 1; the lower end of the slide block 24 is connected to the slide rail 26. Through the design of the bus conveying device 14, the bus can be effectively, stably and gradually inserted into the workpiece, so that the work is stable.

As shown in fig. 6, further, the busbar bending device 4 includes a workpiece fixing device 27, a vertical bending device 28, a horizontal clamping device 29; the vertical bending device 28 is arranged at the lower end of the workpiece fixing device 27; the horizontal clamping devices 29 are arranged at two ends of the workpiece fixing device 27; the horizontal clamping device 29 comprises a horizontal positioning cylinder 30 and a horizontal positioning block 31; the horizontal positioning block 31 is connected with the horizontal positioning cylinder 30; the vertical bending device 28 comprises a vertical cylinder 32, a power transmission plate 33 and a bending plate 34; the lower end of the power transmission plate 33 is connected with the output end of the vertical cylinder 32; the bending plate 34 is connected with the power transmission plate 33. The vertical bending device 28 ensures that the bus at the vertical end can be effectively bent, the horizontal clamping device 29 ensures that the horizontal end of the workpiece in the workpiece fixing device 27 can not shake, and the horizontal clamping device 29 is provided with two large and small pushing cylinders.

As shown in fig. 7 and 8, further, the shaping device 5 includes a shaping frame 35, an upper end positioning device 36, a side end shaping device 37; the upper end positioning device 36 comprises a rotating shaft 38 and a cylindrical positioning block 39; the tail end of the rotating shaft 38 is connected with the cylindrical positioning block 39; the side end shaping devices 37 are arranged at two ends of the shaping frame 35; the side end shaping device 37 comprises a shaping cylinder 40, a shaping pushing block 41 and a shaping cylindrical block 42; the shaping pushing block 41 is arranged at the extending end of the shaping cylinder 40; the lower end of the shaping cylindrical block 42 is fixedly connected with the shaping pushing block 41. By the design of the shaping device 5, the side shaping device 37 ensures that the busbars are parallel at a vertical angle without producing a bending effect. The side end shaping device 37 is pushed by the shaping cylinder 40 from bottom to top, so that the bus bar shaping effect is achieved.

As shown in fig. 9, further, the corner cutting device 6 includes a corner cutting fixed moving device 43, a cutting device 44; the shear angle fixing and moving device 43 comprises a shear angle fixing frame 45, a shear angle rotating shaft 46 and a sliding track 47; the shear angle rotating shaft 46 is fixedly connected with the left side of the shear angle fixing frame 45; a sliding block 48 is arranged on the sliding track 47; the right side of the sliding block 48 is fixedly connected with the shear angle rotating shaft 46; the cutting device 44 comprises a cutting clamp 49, a cutting knife 50 and a cutting cylinder 51; the extending end of the cutting cylinder 51 is fixedly connected with the cutting knife 50; the cutting clip 49 is provided at the lower end of the cutting blade 50. Through the design of the corner shearing device 6, the corner shearing fixing and moving device 43 fixes and moves the workpiece to a working position, and then the workpiece is cut through the cutting device 44, so that the length of the bus is uniform. After the workpiece is fixed by the corner cutting fixing frame 45, the corner cutting rotating shaft 46 rotates to a horizontal position, then the workpiece is conveyed to a working position of a cutting clamp 49 through a sliding rail 47 to be clamped, finally a cutting cylinder 51 is heard to push a cutting knife 50 to cut, and the cutting knife resets after the cutting is finished.

Further, a workpiece detection device 10 is arranged at the side end of the blanking conveying belt 7; a defective product storage box 11 is arranged at the tail end of the blanking conveying belt 7; and the rear end of the rack 1 is provided with a grabbing manipulator 12 and a finished product conveying track 13. The workpiece detection device 10 detects good workpieces, and the workpieces are grabbed into a defective storage box 11 or a storage box of a finished product conveying rail 13 through a grabbing manipulator 12 after detection.

In actual operation, workpieces are sequentially conveyed through the feeding conveyer belt 2, after the workpieces are conveyed in place, the workpieces are grabbed through the transplanting manipulator 8, the transferring manipulator 8 first grabs a first workpiece into the right end fixing groove 16 of the inserting bus device 3, then bus inserting is carried out, after the bus inserting is finished, the transplanting manipulator 8 grabs the workpiece into the left end fixing groove 16 of the inserting bus device 3 for vacancy placement, because the transplanting manipulator 8 is a 6-claw manipulator, the workpiece can be grabbed to the vacancy, simultaneously, the other workpiece to be processed on the feeding conveyer belt 2 can be grabbed into the right end fixing groove 16 for continuous bus inserting work, after the secondary work is finished, the transplanting manipulator 8 works simultaneously, the workpiece in the left end fixing groove 16 is grabbed into the bus bending device 4 for bending, the workpiece in the right end fixing groove 16 is grabbed to the left end fixing groove 16 for empty placement, the circulation action interlude generating line, interlude generating line and bend and the plastic, corner cut action man-hour remains unanimous, consequently, after the third work piece interlude is accomplished, the action of first work piece bending has been accomplished, snatch simultaneously through transplanting manipulator 8 once more, move to next station in proper order, after the action of work piece corner cut is accomplished, snatch to unloading conveyer belt 7 on through transplanting manipulator 8, then carry out the detection of yields to the work piece through workpiece detection device 10 of unloading conveyer belt 7 side, snatch to the containing box of defective products receiver 11 or finished product conveying track 13 through snatching manipulator 12 respectively after the detection, carry out the collection of work piece.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A shaping assembly testing device is characterized by comprising a rack, a feeding conveyer belt, a bus inserting device, a bus bending device, a shaping device, a corner shearing device and a discharging conveyer belt;

2. The orthopedic assembly test device of claim 1, wherein: the bus inserting device comprises a fixing plate, a fixing groove, a horizontal positioning device and a vertical positioning device; the fixing grooves are arranged at two ends of the fixing plate; the vertical positioning device is arranged at the front end of the fixing plate; the horizontal positioning device is arranged in the middle of the symmetrically arranged fixing grooves.

3. The orthopedic assembly test device of claim 2, wherein: the horizontal positioning device comprises a finger cylinder and a positioning block; the positioning block is L-shaped; the lower end of the positioning block is fixedly connected with the extending end of the finger cylinder; the vertical positioning device comprises a pushing cylinder and a pushing plate; and the extending end of the pushing cylinder is fixedly connected with the pushing plate.

4. The orthopedic assembly test device of claim 1, wherein: a bus conveying device is arranged on the rack; the bus conveying device is arranged at the rear end of the bus inserting device; the bus conveying device comprises a clamping cylinder, a sliding block and a pushing cylinder; the clamping cylinder is arranged at the upper end of the sliding block, and the pushing cylinder is arranged at the rear end of the sliding block; a sliding track is arranged on the rack; the lower extreme of sliding block with the slip track is connected.

5. The orthopedic assembly test device of claim 1, wherein: the bus bending device comprises a workpiece fixing device, a vertical bending device and a horizontal clamping device; the vertical bending device is arranged at the lower end of the workpiece fixing device; the horizontal clamping devices are arranged at two ends of the workpiece fixing device; the horizontal clamping device comprises a horizontal positioning cylinder and a horizontal positioning block; the horizontal positioning block is connected with the horizontal positioning cylinder; the vertical bending device comprises a vertical cylinder, a power transmission plate and a bending plate; the lower end of the power transmission plate is connected with the output end of the vertical cylinder; the bending plate is connected with the power transmission plate.

6. The orthopedic assembly test device of claim 1, wherein: the shaping device comprises a shaping frame, an upper end positioning device and a side end shaping device; the upper end positioning device comprises a rotating shaft and a cylindrical positioning block; the tail end of the rotating shaft is connected with the cylindrical positioning block; the side end shaping devices are arranged at two ends of the shaping frame; the side end shaping device comprises a shaping cylinder, a shaping pushing block and a shaping cylindrical block; the shaping pushing block is arranged at the extending end of the shaping cylinder; the lower end of the shaping cylindrical block is fixedly connected with the shaping pushing block.

7. The orthopedic assembly test device of claim 1, wherein: the corner shearing device comprises a corner shearing fixed moving device and a cutting device; the shear angle fixing and moving device comprises a shear angle fixing frame, a shear angle rotating shaft and a sliding rail; the shear angle rotating shaft is fixedly connected with the left side of the shear angle fixing frame; a sliding block is arranged on the sliding track; the right side of the sliding block is fixedly connected with the shear angle rotating shaft; the cutting device comprises a cutting clamp, a cutting knife and a cutting cylinder; the extending end of the cutting cylinder is fixedly connected with the cutting knife; the cutting clamp is arranged at the lower end of the cutting knife.

8. The orthopedic assembly test device of claim 1, wherein: a workpiece detection device is arranged at the side end of the blanking conveying belt; a defective product storage box is arranged at the tail end of the blanking conveying belt; and the rear end of the rack is provided with a grabbing manipulator and a finished product conveying track.