CN215902449U - Steel wire fiber forming equipment - Google Patents
Steel wire fiber forming equipment Download PDFInfo
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- CN215902449U CN215902449U CN202121225568.5U CN202121225568U CN215902449U CN 215902449 U CN215902449 U CN 215902449U CN 202121225568 U CN202121225568 U CN 202121225568U CN 215902449 U CN215902449 U CN 215902449U
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Abstract
The utility model relates to steel wire fiber forming, in particular to steel wire fiber forming equipment. A steel wire fiber forming device comprises a wire drawing machine, a steel wire fiber rolling mill and a tension adjusting mechanism. The utility model has the beneficial effects that: the wire drawing machine draws the wire rod to the required wire diameter, the tension of the wire rod is adjusted by the tension adjusting mechanism, and the wire rod enters the steel wire fiber rolling mill for rolling and forming. According to the technical scheme, the processes of taking up and preventing the wire of the I-shaped disc in the prior art are omitted, the processes are simplified, the production efficiency is improved, and the production cost is reduced.
Description
Technical Field
The utility model relates to steel wire fiber forming, in particular to steel wire fiber forming equipment.
Background
Steel wire fiber, also known as steel fiber, is widely used in reinforcing industrial terrace (logistics, refrigeration house, outdoor, storage) and improving cracking condition. Wire drawing machines and wire fibre rolling mills are often used in sequence in the processing of steel wire fibres. In the traditional process, a wire drawing machine draws a wire rod and then receives the wire rod on an I-shaped disc, and the wire rod is paid off by the I-shaped disc and is supplied to a steel wire fiber rolling mill for rolling and forming. The process has the processes of taking up and preventing the wire by the I-shaped disc, and has the disadvantages of complicated process, low production efficiency and high production cost.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of overcoming the defects in the prior art and provides steel wire fiber forming equipment.
The utility model is realized by the following technical scheme:
a steel wire fiber forming apparatus comprising a drawing machine, a steel wire fiber rolling mill and a tension adjusting mechanism, wherein: the tension adjusting mechanism comprises a cam, a sensor, a driving device and a control module, wherein: the steel wire fiber discharged by the wire drawing machine bypasses the cam and then enters a steel wire fiber rolling mill; the sensor is positioned between the cam and the steel wire fiber rolling mill and used for monitoring the tension of the steel wire fibers before being processed by the steel wire fiber rolling mill; the driving device is connected with the cam and is used for driving the cam to rotate; the control module is connected with the sensor and the driving device, and controls the driving device to drive the cam to rotate according to the difference between the tension value input by the sensor and the preset value.
According to the above technical scheme, preferably, the driving device comprises a driving sprocket, a transmission chain and a driven sprocket, the driving sprocket is connected with a servo motor, the servo motor receives a control signal output by the control module, the driven sprocket is fixedly connected with the cam, and the driving sprocket is connected with the driven sprocket through the transmission chain.
According to the technical scheme, preferably, the steel wire fiber rolling mill is provided with a fixed roller and an adjustable roller, the fixed roller is rotatably connected with the steel wire fiber rolling mill, the adjustable roller is rotatably connected with an adjusting frame, the adjusting frame is slidably connected with the steel wire fiber rolling mill, a distance measuring sensor for measuring the distance is arranged between the fixed roller and the adjustable roller and is connected with a control module, and the control module adjusts a preset tension value according to a distance signal input by the distance measuring sensor so that the tension adjusting mechanism adapts to the adjusted tension of the steel wire fiber rolling mill.
According to the technical scheme, preferably, the adjusting frame is provided with a threaded hole, the threaded hole is connected with the screw rod through threads, the screw rod is rotatably connected with the steel wire fiber rolling mill, the steel wire fiber rolling mill is provided with a slide way, and the extension direction of the slide way penetrates through the axis of the fixed roller.
According to the above technical solution, preferably, the outlet of the steel wire fiber rolling mill is provided with a cutting device.
The utility model has the beneficial effects that: the wire drawing machine draws the wire rod to the required wire diameter, the tension of the wire rod is adjusted by the tension adjusting mechanism, and the wire rod enters the steel wire fiber rolling mill for rolling and forming. According to the technical scheme, the processes of taking up and preventing the wire of the I-shaped disc in the prior art are omitted, the processes are simplified, the production efficiency is improved, and the production cost is reduced.
However, in the course of the above improvement, it was found that the tension of the wire rod affects the rolling effect when the wire rod enters the steel wire fiber rolling mill. And the tension of the wire rod output by the wire drawing machine cannot be matched with a steel wire fiber rolling mill, so that the tension adjusting mechanism is adopted in the technical scheme to adjust the tension of the wire rod output by the wire drawing machine, so that the wire rod is suitable for the steel wire fiber rolling mill.
The tension adjustment mechanism monitors the wire tension prior to entering the steel wire fiber mill by a sensor (typically a tension sensor). And the tension signal output by the sensor is input into the control module. The control module is preset with a tension preset value adaptive to the steel wire fiber rolling mill, the control module calculates a difference value between a tension signal and the tension preset value, and controls the driving device according to the difference value, and the driving device drives the cam to rotate. The cam supports the wire, and the radius of the supporting point can be changed when the cam rotates, so that the tension of the wire is adjusted, and the cam keeps fixed after adjustment, and the tension of the wire is maintained.
Drawings
Fig. 1 shows a schematic front view of an embodiment of the present invention.
Fig. 2 shows a schematic diagram of a control module connection structure of an embodiment of the present invention.
In the figure: 1. the device comprises a wire drawing machine, a steel wire fiber rolling mill 2, a cam 3, a driving chain wheel 7, a transmission chain 8, a driven chain wheel 9, a fixed roller 11, an adjustable roller 12, an adjusting frame 13 and a screw rod 15.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
As shown in the figure, the steel wire fiber forming equipment comprises a wire drawing machine 1, a steel wire fiber rolling mill 2 and a tension adjusting mechanism, wherein: the tension adjusting mechanism comprises a cam 3, a sensor, a driving device and a control module, wherein: the wire rod discharged by the wire drawing machine bypasses the cam and then enters a steel wire fiber rolling mill; the sensor is positioned between the cam and the steel wire fiber rolling mill and used for monitoring the tension of the wire rod before being processed by the steel wire fiber rolling mill; the driving device is connected with the cam and drives the cam to rotate; the control module is connected with the sensor and the driving device, and controls the driving device to drive the cam to rotate according to the difference between the tension value input by the sensor and the preset tension value.
The working principle of the embodiment is as follows: the wire drawing machine draws the wire rod to the required wire diameter, the tension of the wire rod is adjusted by the tension adjusting mechanism, and the wire rod enters the steel wire fiber rolling mill for rolling and forming. According to the technical scheme, the processes of taking up and preventing the wire of the I-shaped disc in the prior art are omitted, the processes are simplified, the production efficiency is improved, and the production cost is reduced.
However, in the course of the above improvement, it was found that the tension of the wire rod affects the rolling effect when the wire rod enters the steel wire fiber rolling mill. And the tension of the wire rod output by the wire drawing machine cannot be matched with a steel wire fiber rolling mill, so that the tension adjusting mechanism is adopted in the technical scheme to adjust the tension of the wire rod output by the wire drawing machine, so that the wire rod is suitable for the steel wire fiber rolling mill.
The tension adjustment mechanism monitors the wire tension prior to entering the steel wire fiber mill by a sensor (typically a tension sensor). And the tension signal output by the sensor is input into the control module. The control module is preset with a tension preset value adaptive to the steel wire fiber rolling mill, the control module calculates a difference value between a tension signal and the tension preset value, and controls the driving device according to the difference value, and the driving device drives the cam to rotate. The cam supports the wire, and the radius of the supporting point can be changed when the cam rotates, so that the tension of the wire is adjusted, and the cam keeps fixed after adjustment, and the tension of the wire is maintained.
According to the above embodiment, preferably, the driving device includes a driving sprocket 7, a transmission chain 8 and a driven sprocket 9, the driving sprocket is connected to a servo motor, the servo motor receives the control signal output by the control module, the driven sprocket is fixedly connected to the cam, and the driving sprocket and the driven sprocket are connected through the transmission chain.
The control module outputs a driving signal according to the difference value between the tension signal and the tension preset value. The servo motor receives the driving signal and drives the output end of the servo motor to rotate by a corresponding angle. The output end of the servo motor drives the driving chain wheel to rotate, the driving chain wheel drives the driven chain wheel to rotate through the transmission chain, and the cam and the driven chain wheel synchronously rotate, so that the tension of the wire rod is adjusted.
According to the above embodiment, preferably, the steel wire fiber rolling mill is provided with a fixed roller 11 and an adjustable roller 12, the fixed roller is rotatably connected with the steel wire fiber rolling mill, the adjustable roller is rotatably connected with an adjusting frame, the adjusting frame 13 is slidably connected with the steel wire fiber rolling mill, a distance measuring sensor for measuring a distance is arranged between the fixed roller and the adjustable roller, the distance measuring sensor is connected with a control module, and the control module adjusts a preset tension value according to a distance signal input by the distance measuring sensor, so that the tension adjusting mechanism adapts to the adjusted tension of the steel wire fiber rolling mill.
The user can make alignment jig and adjustable roll slide according to the processing demand, the interval of adjustment fixed roll and adjustable roll. The distance measuring sensor monitors the distance between the fixed roller and the adjustable roller, and inputs the distance signal into the control module. The control module is internally provided with a corresponding relation between a preset distance signal and a preset tension value. The control module adjusts a preset tension value according to the input distance signal. The tension value of the wire rod after being adjusted by the cam is matched with the adjusted steel wire fiber rolling mill.
Wherein, the structure of an adjustment position of alignment jig does: the adjusting frame is provided with a threaded hole, the threaded hole is connected with a screw rod 15 through threads, the screw rod is rotatably connected with a steel wire fiber rolling mill, the steel wire fiber rolling mill is provided with a slideway, and the extension direction of the slideway penetrates through the axis of the fixed roller.
According to the above described embodiment, the outlet of the steel wire fibre rolling mill is preferably provided with a cutting device (not shown in the figures). The cutting device is used for cutting the wire rod output by the steel wire fiber rolling mill. When the wire is cut, the wire is easily broken if the tension applied to the wire is large. Therefore, when the tension adjusting mechanism cuts off the wire rod, the tension of the wire rod can be adjusted in time, and the wire rod is prevented from being pulled apart. One embodiment of the cutting device is a cylinder connected with a cutter.
The utility model has the beneficial effects that: the wire drawing machine draws the wire rod to the required wire diameter, the tension of the wire rod is adjusted by the tension adjusting mechanism, and the wire rod enters the steel wire fiber rolling mill for rolling and forming. According to the technical scheme, the processes of taking up and preventing the wire of the I-shaped disc in the prior art are omitted, the processes are simplified, the production efficiency is improved, and the production cost is reduced.
However, in the course of the above improvement, it was found that the tension of the wire rod affects the rolling effect when the wire rod enters the steel wire fiber rolling mill. And the tension of the wire rod output by the wire drawing machine cannot be matched with a steel wire fiber rolling mill, so that the tension adjusting mechanism is adopted in the technical scheme to adjust the tension of the wire rod output by the wire drawing machine, so that the wire rod is suitable for the steel wire fiber rolling mill.
The tension adjustment mechanism monitors the wire tension prior to entering the steel wire fiber mill by a sensor (typically a tension sensor). And the tension signal output by the sensor is input into the control module. The control module is preset with a tension preset value adaptive to the steel wire fiber rolling mill, the control module calculates a difference value between a tension signal and the tension preset value, and controls the driving device according to the difference value, and the driving device drives the cam to rotate. The cam supports the wire, and the radius of the supporting point can be changed when the cam rotates, so that the tension of the wire is adjusted, and the cam keeps fixed after adjustment, and the tension of the wire is maintained.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. The utility model provides a steel wire fiber former which characterized in that, includes wire drawing machine, steel wire fiber rolling mill and tension adjustment mechanism, wherein:
the tension adjusting mechanism comprises a cam, a sensor, a driving device and a control module, wherein:
the steel wire fiber discharged by the wire drawing machine bypasses the cam and then enters a steel wire fiber rolling mill;
the sensor is positioned between the cam and the steel wire fiber rolling mill and used for monitoring the tension of the steel wire fibers before being processed by the steel wire fiber rolling mill;
the driving device is connected with the cam and is used for driving the cam to rotate;
the control module is connected with the sensor and the driving device, and controls the driving device to drive the cam to rotate according to the difference between the tension value input by the sensor and the preset value.
2. A steel wire fiber forming device as claimed in claim 1, wherein the driving means comprises a driving sprocket, a driving chain and a driven sprocket, the driving sprocket is connected to a servo motor, the servo motor receives the control signal outputted from the control module, the driven sprocket is fixedly connected to the cam, and the driving sprocket and the driven sprocket are connected by the driving chain.
3. A steel wire fiber forming apparatus according to claim 1, wherein the steel wire fiber rolling mill is provided with a fixed roller rotatably connected to the steel wire fiber rolling mill and an adjustable roller rotatably connected to an adjusting bracket slidably connected to the steel wire fiber rolling mill, a distance measuring sensor for measuring a distance is provided between the fixed roller and the adjustable roller, and the distance measuring sensor is connected to the control module, and the control module adjusts a predetermined tension value according to a distance signal inputted from the distance measuring sensor, so that the tension adjusting mechanism is adapted to the adjusted tension of the steel wire fiber rolling mill.
4. The steel wire fiber forming device according to claim 3, wherein the adjusting frame is provided with a threaded hole, the threaded hole is connected with a screw rod through threads, the screw rod is rotatably connected with a steel wire fiber rolling mill, the steel wire fiber rolling mill is provided with a slide way, and the extension direction of the slide way penetrates through the axis of the fixed roller.
5. A steel wire fibre forming apparatus according to claim 1, wherein the outlet of the steel wire fibre rolling mill is provided with a cutting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121225568.5U CN215902449U (en) | 2021-06-02 | 2021-06-02 | Steel wire fiber forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121225568.5U CN215902449U (en) | 2021-06-02 | 2021-06-02 | Steel wire fiber forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215902449U true CN215902449U (en) | 2022-02-25 |
Family
ID=80287494
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121225568.5U Active CN215902449U (en) | 2021-06-02 | 2021-06-02 | Steel wire fiber forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215902449U (en) |
-
2021
- 2021-06-02 CN CN202121225568.5U patent/CN215902449U/en active Active
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