CN215885329U - Posture adjusting device of air conditioner controller mainboard - Google Patents

Posture adjusting device of air conditioner controller mainboard Download PDF

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Publication number
CN215885329U
CN215885329U CN202121911392.9U CN202121911392U CN215885329U CN 215885329 U CN215885329 U CN 215885329U CN 202121911392 U CN202121911392 U CN 202121911392U CN 215885329 U CN215885329 U CN 215885329U
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China
Prior art keywords
air conditioner
limiting part
conditioner controller
limiting
main board
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CN202121911392.9U
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Chinese (zh)
Inventor
周兵
鲍开元
熊培
徐军
石深刚
胡家泉
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Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
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Abstract

The utility model provides an attitude adjusting device of an air conditioner controller mainboard, which comprises a plate turnover device and a corner device which are sequentially arranged according to a process flow; the plate turnover device comprises a first limiting part and a second limiting part which are arranged oppositely, the first limiting part and the second limiting part can be matched with each other to clamp the air conditioner controller mainboard, and the first limiting part and the second limiting part can rotate around a first axis integrally; the corner device comprises a third limiting part and a fourth limiting part which are oppositely arranged, the third limiting part and the fourth limiting part can be mutually matched to clamp the air conditioner controller mainboard, and the third limiting part and the fourth limiting part can integrally rotate around a second axis; the first axis is parallel to the surface of the air conditioner controller mainboard clamped on the plate turnover device, and the second axis is perpendicular to the surface of the air conditioner controller mainboard clamped on the corner device. The automatic plate turning and automatic corner turning device utilizes automatic positioning and PLC instructions to complete automatic plate turning and automatic corner turning of the main board of the controller, reduces actions of staff, reduces labor intensity of the staff and improves production efficiency.

Description

Posture adjusting device of air conditioner controller mainboard
Technical Field
The utility model relates to the technical field of automatic assembly, in particular to an attitude adjusting device for a main board of an air conditioner controller.
Background
At present, after being processed by a surface mounting and self-plugging process device, a controller main board in the air conditioning industry reaches a post-process assembly line, a turnover basket for the controller main board needs to be manually turned over to the assembly line from the surface mounting and the self-plugging process, then, a worker manually takes out the controller main board from the interior of the turnover basket to turn over a board and assemble the board on the assembly line after turning, the action is repeated and complex, the labor degree is high, and the automatic production cannot be realized. A device capable of realizing automatic turnover, automatic plate turning, corner turning and automatic assembly line production is required to be provided; the turnover waste is reduced, the labor intensity of workers is reduced, the production efficiency is improved, and the product quality is improved.
SUMMERY OF THE UTILITY MODEL
To above-mentioned prior art in, turn over board, corner action is repeated loaded down with trivial details, and degree of labour is big, can not realize automated production's problem, this application has provided an attitude adjusting device of air conditioner controller mainboard.
The utility model discloses a posture adjusting device of an air conditioner controller mainboard, which comprises: the turning plate device and the corner device are sequentially arranged according to the process flow;
the plate turnover device comprises a first limiting part and a second limiting part which are arranged oppositely, the first limiting part and the second limiting part can be matched with each other to clamp the air conditioner controller mainboard, and the first limiting part and the second limiting part can rotate around a first axis integrally;
the corner device comprises a third limiting part and a fourth limiting part which are oppositely arranged, the third limiting part and the fourth limiting part can be mutually matched to clamp the air conditioner controller mainboard, and the third limiting part and the fourth limiting part can integrally rotate around a second axis;
the first axis is parallel to the surface of the air conditioner controller mainboard clamped on the plate turnover device, and the second axis is perpendicular to the surface of the air conditioner controller mainboard clamped on the corner device.
Through this embodiment, realized that the automation of air conditioner controller mainboard turns over board and corner operation, it is extravagant to have reduced the turnover, has reduced staff intensity of labour, has improved production efficiency, has promoted product quality.
In one embodiment, the first and second limiting parts have a first and second rail grooves parallel and corresponding to each other on one side surface of the first and second limiting parts, respectively, and the distance between the bottoms of the first and second rail grooves matches the width of the air conditioner controller main board. Through this embodiment, realized the matching of air conditioner controller mainboard and the spacing portion of plate turnover.
In one embodiment, the surfaces of the third and fourth position-limiting parts, which are close to each other, have a first and second protruding positioning parts, respectively, and the first and second positioning parts are both long strips extending in one direction and are parallel and corresponding to each other;
when the corner device clamps the air conditioner controller mainboard, edge parts on two sides of the air conditioner controller mainboard are respectively supported by the first positioning part and the second positioning part.
Through this embodiment, realized the matching of air conditioner controller mainboard and corner device location portion.
In one embodiment, the posture adjusting device of the air conditioner controller main board further comprises a controller and a plurality of stepping motors electrically connected with the controller, wherein the stepping motors are used for driving the turning plate device and the corner device to rotate.
Through this embodiment, realized moving the accurate control of plate turnover and corner device rotation.
In one embodiment, the posture adjusting device of the air conditioner controller main board further comprises a photoelectric sensor, the photoelectric sensor is used for detecting the input of the air conditioner controller main board to be adjusted in posture, and the plate turnover device and the corner turning device perform corresponding clamping and rotating actions in response to the detection result of the photoelectric sensor.
Through the embodiment, the input detection of the air conditioner controller mainboard with the posture to be adjusted is realized, and the automatic control of corresponding clamping and rotating actions of the plate turnover device and the corner device is further realized.
In one embodiment, the first and second limiting parts and/or the third and fourth limiting parts are movable relative to each other.
Through this embodiment, realized the adjustment of spacing width for the attitude adjusting device of air conditioner controller mainboard can adapt to the not unidimensional air conditioner controller mainboard, has increased the commonality of the attitude adjusting device of air conditioner controller mainboard.
In one embodiment, the first and second position-limiting parts and/or the third and fourth position-limiting parts have a connecting part therebetween;
the connecting part can stretch out and draw back, or the spacing portion that corresponds can move along the connecting part.
By the embodiment, the telescopic connection between the first limiting part and the second limiting part and/or between the third limiting part and the fourth limiting part is realized.
In one embodiment, the first position-limiting part and the second position-limiting part can rotate for a certain angle in a plane where the first position-limiting part and the second position-limiting part are located together.
Through this embodiment, realized the rotation control to first spacing portion and second spacing portion, and then realized the automatic operation of turning over the board of air conditioner controller mainboard.
In one embodiment, the first positioning portion and the second positioning portion are each provided with a positioning groove having a step shape for positioning and accommodating an edge portion of the controller main board.
Through this embodiment, realized the accurate positioning to empty regulation controller mainboard, and step-like constant head tank is easily processed manufacturing, saves the cost.
The features mentioned above can be combined in various suitable ways or replaced by equivalent features as long as the object of the utility model is achieved.
Compared with the prior art, the posture adjusting device for the air conditioner controller mainboard, provided by the utility model, at least has the following beneficial effects: according to the utility model, by designing and manufacturing a set of posture adjusting device of the air conditioner controller mainboard, the positioning and posture adjustment of the controller mainboard are realized, the automatic plate turning and corner turning functions of the controller mainboard are realized, and the production of the controller mainboards of different types is met.
The posture adjusting device disclosed by the utility model is combined with the automatic pre-butting process paster and the automatic inserting equipment of the existing AGV, and is automatically butted with the AGV conveying the processed semi-finished product controller main board, so that the automatic turnover and loading are realized, the manual turnover is reduced, and the hidden danger of product quality caused by irregular and uncertain manual turnover is reduced.
The posture adjusting device adopts a mechanical part manufactured by processing steel and aluminum products and an electrical part manufactured by adopting electrical components such as a 220V alternating current power supply, a PLC (programmable logic controller) and the like. After the controller mainboard enters the attitude adjusting device and arrives at a positioning place, the positioning sensor is triggered, the PLC controls the plate turning device to clamp the mainboard to complete automatic plate turning, and after the action is completed, the controller mainboard automatically moves forwards to a corner station to trigger the positioning sensor, and then the PLC gives an instruction to complete an automatic corner turning function and then automatically drives into an assembly line for production. The automatic plate turning and the automatic turning of the main board of the controller are completed by utilizing automatic positioning and PLC instructions; the actions of the staff are reduced, the labor intensity of the staff is reduced, and the production efficiency is improved; the turnover process is reduced, and the hidden danger of the product quality is reduced.
Drawings
The utility model will be described in more detail hereinafter on the basis of embodiments and with reference to the accompanying drawings. Wherein:
FIG. 1 shows a schematic structural view of a plate turnover device of the present invention;
fig. 2 shows a schematic structural view of the corner device of the present invention.
Reference numerals: 1-a first limiting part, 2-a second limiting part, 3-a second track groove, 4-a first track groove, 5-a third limiting part, 6-a first positioning part, 7-a first positioning groove, 8-a fourth limiting part, 9-a second positioning groove, and 10-a second positioning part.
Detailed Description
The utility model will be further explained with reference to the drawings.
The first embodiment is as follows:
as shown in fig. 1-2, the present invention provides an attitude adjusting device for a motherboard of an air conditioner controller, which comprises a plate turnover device and a corner device sequentially arranged according to a process flow;
the plate turnover device comprises a first limiting part 1 and a second limiting part 2 which are arranged oppositely, the first limiting part 1 and the second limiting part 2 can be matched with each other to clamp the air conditioner controller mainboard, and the whole air conditioner controller mainboard and the first limiting part can rotate around a first axis;
the corner device comprises a third limiting part 5 and a fourth limiting part 8 which are oppositely arranged, the third limiting part 5 and the fourth limiting part 8 can be mutually matched to clamp the air conditioner controller mainboard, and the whole air conditioner controller mainboard and the fourth limiting part can rotate around a second axis;
the first axis is parallel to the surface of the air conditioner controller mainboard clamped on the plate turnover device, and the second axis is perpendicular to the surface of the air conditioner controller mainboard clamped on the corner device.
Specifically, the first limiting part 1, the second limiting part 2, the third limiting part 5 and the fourth limiting part 8 are of a flat plate structure, a T-shaped structure, a clamping claw or a mechanical arm structure, and the corresponding limiting parts are mutually matched to clamp and limit the main board of the air conditioner controller; the corresponding limiting parts can rotate integrally to complete the operations of turning over the plate and turning the corner, and can also rotate relatively to realize the adjustment of the clamping mode. For the clamped air conditioner controller main board, the rotation directions of the plate turnover device and the corner device are different, the plate turnover device rotates around a first axis to adjust the front and back surfaces of the main board, and the corner device rotates around a second axis to rotate for a certain angle to adjust the posture of the main board in a plane.
In addition, the arrangement sequence of the plate turnover device and the corner device can be adjusted according to the requirements of a specific process production line. The air conditioner controller mainboard can carry out attitude adjustment according to the order that this embodiment provided, promptly through the turnover device upset earlier, and then through the angle of rotation device rotation angle, this order also can change.
Meanwhile, the transmission of the air conditioner controller mainboard between the plate turnover device and the corner device can be realized through a conveying device, for example, a transmission belt and an AGV are adopted for conveying or a manipulator is adopted for transmitting and the like.
Further, a first rail groove 4 and a second rail groove 3 which are parallel and correspond to each other are respectively arranged on one side surface of the first limiting part 1 and the second limiting part 2 which are close to each other, and the distance between the groove bottom of the first rail groove 4 and the groove bottom of the second rail groove 3 is matched with the width of the air conditioner controller mainboard.
Specifically, the track groove may be a rectangular groove, a trapezoidal groove, or the like, or may be specially customized according to the specific shape of the air conditioner controller motherboard, so as to achieve the optimal matching of the limiting portion and the air conditioner controller motherboard.
Meanwhile, the mode that the plate turnover device clamps the air conditioner controller mainboard can be set according to specific conditions. For example, the first limiting part and the second limiting part can be opened and closed or moved relatively to realize clamping operation when clamping the mainboard; to the same air conditioner controller mainboard of a same batch size specification, also can adjust the distance between first spacing portion and the spacing portion of second in advance, make the width between first track groove and the second track groove match the width of air conditioner controller mainboard, make air conditioner controller mainboard can direct transport and insert to between first track groove and the second track groove, realize the centre gripping, this mode makes first spacing portion and the spacing portion of second need not carry out the action of opening and shutting relatively and relative movement, only need after the mainboard input according to the rotation of predetermined mode can, the improvement is favorable to improving work efficiency.
Furthermore, the surfaces of the third limiting part 5 and the fourth limiting part 8, which are close to each other, on one side are respectively provided with a first positioning part 6 and a second positioning part 10 which are protruded, and the first positioning part 6 and the second positioning part 10 are both strip-shaped and extend along one direction and are parallel and corresponding to each other;
when the corner device clamps the air conditioner controller mainboard, the edge portions of the two sides of the air conditioner controller mainboard are respectively supported by the first positioning portion 6 and the second positioning portion 10.
Specifically, the first positioning portion 6 and the second positioning portion 10 are designed to be long strips parallel to each other, so as to facilitate processing and manufacturing, and if the positioning portion is optimally matched with the air conditioner controller motherboard, the first positioning portion 6 and the second positioning portion 10 may also be designed to be in a special shape such as an arc shape or a cone shape, or replaced by a suction cup, according to the specific shape of the air conditioner controller motherboard. Meanwhile, the strip-shaped structure adopted by the first positioning part and the second positioning part can be an integrated structure extending continuously or a multi-point split structure extending discontinuously.
In addition, since the corner device is used for rotating the air conditioner controller main board by a certain angle in a plane, and the air conditioner controller main board is in a horizontal plane and rotates in practical application, the first positioning portion and the second positioning portion are substantially only required to support the air conditioner controller main board in the vertical direction, so that the first positioning portion and the second positioning portion can also be set to be of the groove body structure on the flap device.
Furthermore, the posture adjusting device of the air conditioner controller mainboard further comprises a controller and a plurality of stepping motors electrically connected with the controller, and the stepping motors are used for driving the plate turnover device and the corner device to rotate.
Specifically, a plurality of stepping motors can be used for driving telescopic adjustment between corresponding limiting parts through directly or indirectly driving the plate turnover device and the corner device to rotate, the stepping motors can be driven at a constant speed or at a variable speed according to the part state of the main board of the air conditioner controller, the constant speed driving is beneficial to keeping the stability of an assembly part, and the variable speed driving is beneficial to improving the assembly efficiency.
Furthermore, the posture adjusting device of the air conditioner controller mainboard further comprises a photoelectric sensor, the photoelectric sensor is used for detecting the input of the air conditioner controller mainboard with the posture to be adjusted, and the plate turnover device and the corner device perform corresponding clamping and rotating actions in response to the detection result of the photoelectric sensor.
Specifically, besides the photoelectric sensor, an infrared sensor, a microwave sensor or an ultrasonic sensor can be selected, and the position of the sensor can be set on two sides or on one side.
Further, the first limiting part 1 and the second limiting part 2 and/or the third limiting part 5 and the fourth limiting part 8 can move relatively.
Specifically, based on the relative movement between the two corresponding limiting parts, the plate turnover device and the corner device can be opened and closed (relatively rotated) or relatively moved, so as to realize the clamping action. The clamping device is characterized in that a corresponding action driving mechanism is further required to be arranged, the action driving mechanism can adopt air cylinders, and the two air cylinders respectively and correspondingly drive the corresponding limiting parts so as to complete the clamping action of relative opening and closing or relative movement. The air cylinder can be replaced by other power parts, such as an electric push rod and the like.
Further, connecting parts are arranged between the first limiting part 1 and the second limiting part 2 and/or between the third limiting part 5 and the fourth limiting part 8;
the connecting part can stretch out and draw back, or the spacing portion that corresponds can move along the connecting part.
Specifically, the connecting portion is used for keeping structural integrity between the corresponding limiting portions, the first limiting portion 1 and the second limiting portion 2 and/or the third limiting portion 5 and the fourth limiting portion 8 can be driven by the stepping motor, the connecting portion, the lead screw nut and the external multi-degree-of-freedom parallel driving platform based on the telescopic connecting portion or the corresponding limiting portions capable of moving along the connecting portion, and position and angle adjustment between the corresponding limiting portions is completed.
Further, the first limiting part 1 and the second limiting part 2 can rotate for a certain angle in a plane where the first limiting part and the second limiting part are located together.
Specifically, the first limiting part 1 and the second limiting part 2 can be connected through a telescopic device and a hinge device, for example, a six-degree-of-freedom parallel driving device can drive the first limiting part 1 and the second limiting part 2 to complete translation and rotation adjustment in multiple directions.
Further, the first positioning portion 6 and the second positioning portion 10 are respectively provided with a first positioning groove 7 and a second positioning groove 9, and the first positioning groove 7 and the second positioning groove 9 are step-shaped and used for positioning and accommodating an edge portion of the controller main board.
Specifically, the positioning groove is helpful for accurately controlling the position of the air conditioner controller mainboard, and is convenient for matching the positions of other automatic assembling tools and the air conditioner controller mainboard, such as an electric screwdriver and an assembling manipulator.
Example two
The utility model provides a control method of an attitude adjusting device of an air conditioner controller mainboard, which comprises the following steps:
s1, pressing an automatic button after the posture adjusting device is started, and simultaneously performing the reset action of the return point by the plate turnover device and the corner turning device;
s2, after the reset action is completed, performing self-checking on the turning plate track, when the condition that an air conditioner controller main board (PCB) with the posture to be adjusted is input is detected, turning the turning plate track to the board outlet position, and then discharging the board to the rear machine, and when the PCB is not detected, sending a board signal to the front machine to wait for the board to enter;
s3, after the posture adjusting device enters the board from the front machine, the board turnover device and the corner device perform corresponding actions according to the selected mode;
specifically, the selected modes include a manual mode and an automatic mode. The automatic mode is used for daily production operation, the manual mode is used for debugging, the assembly of maintenance or special product, the function of manual mode includes roll-out, change back, turn over board conveying operation, corner conveying operation, turn over the board and manually transfer wide, turn over the board and manually transfer narrow, the manual width of transferring of corner, turn over board import and block the cylinder, turn over board export and block the cylinder, the corner lift cylinder stretches out, the rotatory cylinder of corner changes out, the material cylinder is pressed from both sides to the corner stretches out, the corner blocks the cylinder and stretches out, manual start, stop, reset and track adjustment.
After the PCB is output, the corresponding plate turnover device and the corresponding corner device are reset again to wait for entering the next PCB with the adjusted posture.
And S4, after the corresponding action is finished, the posture adjusting device sends a board signal to the rear machine to wait for the rear machine to be demanded by the rear machine.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "bottom", "top", "front", "rear", "inner", "outer", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Although the utility model herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that features described in different dependent claims and herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.

Claims (9)

1. An attitude adjusting device for a main board of an air conditioner controller is characterized by comprising a plate turnover device and a corner device which are sequentially arranged according to a process flow;
the turning plate device comprises a first limiting part and a second limiting part which are arranged oppositely, the first limiting part and the second limiting part can be matched with each other to clamp the air conditioner controller mainboard, and the first limiting part and the second limiting part can integrally rotate around a first axis;
the corner device comprises a third limiting part and a fourth limiting part which are oppositely arranged, the third limiting part and the fourth limiting part can be mutually matched to clamp the air conditioner controller mainboard, and the third limiting part and the fourth limiting part can integrally rotate around a second axis;
the first axis is parallel to the surface of the air conditioner controller main board clamped on the plate turnover device, and the second axis is perpendicular to the surface of the air conditioner controller main board clamped on the corner device.
2. The attitude adjustment device for a main board of an air conditioner controller according to claim 1, wherein a side surface of the first and second position-limiting portions adjacent to each other has a first rail groove and a second rail groove, which are parallel and correspond to each other, respectively, and a distance between a bottom of the first rail groove and a bottom of the second rail groove matches a width of the main board of the air conditioner controller.
3. The apparatus of claim 1, wherein the third and fourth limiting portions have a first and second protruding positioning portions on a surface thereof adjacent to each other, and the first and second positioning portions are both elongated and parallel to each other and correspond to each other;
when the corner device clamps the air conditioner controller mainboard, edge parts on two sides of the air conditioner controller mainboard are respectively supported by the first positioning part and the second positioning part.
4. The device for adjusting the posture of the air conditioner controller main board according to claim 1, further comprising a controller and a plurality of stepping motors electrically connected to the controller, wherein the stepping motors are used for driving the flap device and the corner device to rotate.
5. The attitude adjusting apparatus for a motherboard of an air conditioner controller according to any one of claims 1 to 4, further comprising a photoelectric sensor for detecting an input of the motherboard of the air conditioner controller to be adjusted in attitude, wherein the flap device and the corner device perform corresponding clamping and rotation actions in response to a detection result of the photoelectric sensor.
6. The apparatus of any one of claims 1 to 4, wherein the first and second limiting portions and/or the third and fourth limiting portions are movable relative to each other.
7. The attitude adjustment device for a main board of an air conditioner controller according to claim 6, wherein a connecting portion is provided between the first and second position-limiting portions and/or between the third and fourth position-limiting portions;
the connecting part can stretch out and draw back, or the corresponding spacing part can move along the connecting part.
8. An attitude adjustment device for a main board of an air conditioner controller according to any one of claims 1 to 4, wherein the first stopper portion and the second stopper portion are capable of rotating at a certain angle in a plane in which they are located.
9. The attitude adjustment device for a main board of an air conditioner controller according to claim 3, wherein positioning grooves are provided on each of the first positioning portion and the second positioning portion, the positioning grooves being stepped for positioning and accommodating edge portions of the main board of the controller.
CN202121911392.9U 2021-08-16 2021-08-16 Posture adjusting device of air conditioner controller mainboard Active CN215885329U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121911392.9U CN215885329U (en) 2021-08-16 2021-08-16 Posture adjusting device of air conditioner controller mainboard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121911392.9U CN215885329U (en) 2021-08-16 2021-08-16 Posture adjusting device of air conditioner controller mainboard

Publications (1)

Publication Number Publication Date
CN215885329U true CN215885329U (en) 2022-02-22

Family

ID=80342556

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Application Number Title Priority Date Filing Date
CN202121911392.9U Active CN215885329U (en) 2021-08-16 2021-08-16 Posture adjusting device of air conditioner controller mainboard

Country Status (1)

Country Link
CN (1) CN215885329U (en)

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