CN215880932U - Automatic iron scrap removing mechanism - Google Patents
Automatic iron scrap removing mechanism Download PDFInfo
- Publication number
- CN215880932U CN215880932U CN202120608494.7U CN202120608494U CN215880932U CN 215880932 U CN215880932 U CN 215880932U CN 202120608494 U CN202120608494 U CN 202120608494U CN 215880932 U CN215880932 U CN 215880932U
- Authority
- CN
- China
- Prior art keywords
- iron
- scrap
- air
- cylinder
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model belongs to the technical field of shaft part auxiliary processing equipment and discloses an automatic iron chip removing mechanism which comprises a rack, a supporting assembly, an iron chip blocking plate, an iron chip box, an iron chip removing rod and a cylinder; the supporting assembly, the scrap iron blocking plate and the scrap iron box are arranged on one side of the rack, and the air cylinder and the scrap iron removing rod are arranged on the other side of the rack and are positioned above the rack; the supporting component is arranged above the frame, and the workpiece is placed on the supporting component; the scrap iron blocking plate is arranged on one side of the supporting component, and the scrap iron box is arranged below the scrap iron outlet of the workpiece; the scrap iron removing rod is a hollow rod body, and one end of the scrap iron removing rod is connected with an air source; the iron chip removing rod is fixed on the cylinder, and the cylinder is connected with an air source. According to the automatic scrap removing device, a workpiece is positioned through the supporting assembly, the scrap removing rod is driven to move through the air cylinder, and meanwhile, scrap is blown and removed through the hollow scrap removing rod by utilizing air, so that the automatic scrap removing device is clean and tidy, simple in structure and low in cost, and automatic scrap removing is realized.
Description
Technical Field
The utility model belongs to the technical field of shaft part auxiliary machining equipment, and relates to an automatic iron chip removing mechanism.
Background
At present, for a part shaft gear, iron chips are generated in the machining process of an axial through hole and clamped in the hole. If the iron scraps in the hole are not processed, the iron scraps can fall onto the tip due to thermal expansion and cold contraction in the next gear hobbing process, so that the processing of the next workpiece is influenced; at present, to the situation, the iron scraps in the holes are generally cleaned by manual work, so that the efficiency is low, the labor intensity is high, and the manual work cannot intervene after the automation of the production line, so that an automatic iron scrap removing mechanism is urgently needed for processing the shaft gears with the axial through holes.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model aims to provide an automatic iron chip removing mechanism, which solves the problem that an axial through hole in a shaft gear cannot be used for automatically removing iron chips.
The utility model is realized by the following technical scheme:
an automatic iron scrap removing mechanism comprises a rack, a supporting assembly, an iron scrap blocking plate, an iron scrap box, an iron scrap removing rod and a cylinder;
the supporting assembly, the scrap iron blocking plate and the scrap iron box are arranged on one side of the rack, and the air cylinder and the scrap iron removing rod are arranged on the other side of the rack and are positioned above the rack;
the supporting component is arranged above the frame, and the workpiece is placed on the supporting component; the scrap iron blocking plate is arranged on one side of the supporting component, and the scrap iron box is arranged below the scrap iron outlet of the workpiece;
the scrap iron removing rod is a hollow rod body, and one end of the scrap iron removing rod is connected with an air source; the iron chip removing rod is fixed on the cylinder, and the cylinder is connected with an air source.
Further, the iron scrap box is placed on the mounting bracket, one end of the mounting bracket is connected with one side of the rack, and the other end of the mounting bracket is connected with the iron scrap blocking plate.
Further, the supporting component comprises a first supporting plate and a second supporting plate which are arranged in parallel, and one side of the first supporting plate and one side of the second supporting plate are provided with openings for placing workpieces.
Furthermore, a limiting plate is fixedly connected to the outer side of the second supporting plate.
Furthermore, the frame comprises four upright posts and a rectangular frame, the rectangular frame is connected to the top ends of the four upright posts, and adjusting nuts are arranged at the bottom ends of the upright posts.
Furthermore, the scrap iron removing rod is fixed on the cylinder through an adapter, and an airflow channel is formed inside the adapter;
one end of the air flow channel is connected with an air source through an air pipe, and the other end of the air flow channel is communicated with an inner hole of the iron chip rod.
Further, an air valve filter is arranged on an air source pipeline connected with the air cylinder.
Further, a pneumatic electromagnetic valve and an air inlet electromagnetic valve are mounted on the side face of the rack, and the pneumatic electromagnetic valve is connected to the air cylinder through an air pipe; the air inlet electromagnetic valve is communicated with the air inlet end of the iron scrap removing rod through an air pipe.
Furthermore, the automatic iron scrap removing mechanism also comprises a PLC (programmable logic controller), wherein a photoelectric sensor or a weight sensor is arranged beside the supporting component and used for detecting whether a workpiece is placed;
the photoelectric sensor or the weight sensor is connected with the PLC, and the pneumatic electromagnetic valve and the air inlet electromagnetic valve are respectively connected with the PLC.
Further, a permanent magnet ring is mounted on a piston in the cylinder, a sliding block is mounted outside the cylinder, magnetic rings are attached to the sliding block, and the magnetic forces of the two groups of magnetic rings are opposite;
and a magnetic switch is arranged on one side of the air cylinder and is connected with the PLC.
Compared with the prior art, the utility model has the following beneficial technical effects:
the utility model discloses an automatic iron scrap removing mechanism which comprises a rack, a supporting assembly, an iron scrap blocking plate, an iron scrap box, an iron scrap removing rod and a cylinder, wherein the rack is provided with a support frame; the iron scrap removing rod is a hollow rod body, one end of the iron scrap removing rod is connected with an air source, the iron scrap removing rod is fixed on the air cylinder, and the air cylinder is connected with the air source. Placing a workpiece to be processed on a supporting assembly, ventilating the iron chip removing rod, ventilating the cylinder, driving the iron chip removing rod to move by the cylinder, moving the iron chip removing rod forwards while blowing air, blowing fine iron chips into a hole by blowing air, and poking the iron chips in the hole by the iron chip removing rod in the forward movement process of the iron chip removing rod clamped in the hole; supporting component, fender iron fillings board and iron fillings box set up in frame one side for the iron fillings that blow out blow on the fender iron fillings board, drop in the iron fillings box, the iron fillings of pressing from both sides in the hole are stabbed out and are dropped in the iron fillings box, have realized that the automation goes out the iron fillings in the axial through-hole, and the iron fillings in the iron fillings box are cleared up behind a period, keep site environment's clean and tidy. According to the scrap iron removing device, a workpiece is positioned through the supporting assembly, the air cylinder drives the scrap iron removing rod to move, scrap iron is blown off through the hollow scrap iron removing rod by using air, the scrap iron removing device is clean and tidy, simple in structure and low in cost, and automatic scrap removal is realized.
Further, a pneumatic electromagnetic valve and an air inlet electromagnetic valve are mounted on the side face of the rack, and the pneumatic electromagnetic valve is connected to the air cylinder through an air pipe and used for controlling the air cylinder to act; the air inlet electromagnetic valve is communicated with the air inlet end of the iron scrap removing rod through an air pipe and is used for controlling whether air is fed into the iron scrap removing rod or not. An operator can realize air inlet of the air cylinder and ventilation of the iron scrap removing rod by controlling the two electromagnetic valves through the buttons, and the operation is simple and rapid.
Furthermore, the automatic iron scrap removing mechanism also comprises a PLC (programmable logic controller), a photoelectric sensor or a weight sensor is arranged beside the supporting assembly, the PLC starts a pneumatic electromagnetic valve and an air inlet electromagnetic valve after receiving a workpiece signal detected by the photoelectric sensor or the weight sensor, air is fed and blown into the air cylinder, the air cylinder drives the iron scrap removing rod to move forwards, an air path is opened, air is fed into the iron scrap removing rod, and the whole iron scrap removing rod penetrates through an axial hole of the shaft part to clean iron scraps; after the scrap iron is cleaned, the PLC controls the pneumatic electromagnetic valve and the air inlet electromagnetic valve to control the other cavity of the air cylinder to admit air and close air blowing, and the air cylinder drives the scrap iron removing rod to return. The automation is completely realized, and no staff is required to participate.
Drawings
FIG. 1 is a schematic structural diagram of an automated iron filings removing mechanism according to the present invention;
FIG. 2 is a schematic structural view of the support assembly of the present invention; .
Wherein: the device comprises a frame 1, a supporting component 2, an iron chip blocking plate 3, an iron chip box 4, a workpiece 5, an iron chip removing rod 6, an adapter 7 and a cylinder 8, wherein the frame is a frame;
21 is a bottom plate, 22 is a first supporting plate, 23 is a second supporting plate, 24 is a notch, and 25 is a limiting plate.
Detailed Description
The utility model is described in further detail below with reference to the accompanying drawings:
as shown in figure 1, the utility model discloses an automatic iron scrap removing mechanism, which comprises a rack 1, a supporting component 2, an iron scrap baffle 3, an iron scrap box 4, an iron scrap removing rod 6 and a cylinder 8; the supporting component 2, the scrap iron blocking plate 3 and the scrap iron box 4 are arranged on one side of the rack 1, and the air cylinder 8 and the scrap iron removing rod 6 are arranged on the other side of the rack 1 and are positioned above the rack 1; the supporting component 2 is arranged above the frame 1, and the workpiece 5 is placed on the supporting component 2; the scrap iron blocking plate 3 is arranged on one side of the supporting component 2, and the scrap iron box 4 is arranged below a scrap outlet of the workpiece 5; the scrap iron removing rod 6 is a hollow rod body, and one end of the scrap iron removing rod 6 is connected with an air source; the scrap iron removing rod 6 is fixed on the cylinder 8.
As shown in figure 1, the frame 1 comprises four upright posts and a rectangular frame, the rectangular frame is connected to the top ends of the four upright posts, and adjusting nuts are arranged at the bottom ends of the upright posts. Simple structure and low cost.
Specifically, iron fillings box 4 is placed on the installing support, and installing support one end is connected with 1 one side of frame, and the other end is connected with iron blocking chip board 3.
As shown in fig. 2, the supporting component 2 includes a bottom plate 21, a first supporting plate 22 and a second supporting plate 23 which are arranged in parallel, the bottom plate 21 is fixedly connected with the frame 1, one side of the first supporting plate 22 and one side of the second supporting plate 23 are provided with a notch 24, the notch 24 is a V-shaped groove, the workpiece is placed on the V-shaped groove, meanwhile, a limiting plate 25 is fixedly connected to the outer side of the second supporting plate 23, the limiting plate 25 can limit the degree of freedom of the workpiece in the X direction, and the workpiece 5 is completely positioned.
A pneumatic electromagnetic valve and an air inlet electromagnetic valve are arranged on the side surface of the rack 1, and the pneumatic electromagnetic valve is connected to the air cylinder 8 through an air pipe and used for controlling the advance and retreat of a piston in the air cylinder 8; the air inlet electromagnetic valve is communicated with the air inlet end of the iron scrap removing rod 6 through an air pipe and is used for controlling whether the iron scrap removing rod 6 is ventilated or not.
Preferably, the iron scrap removing rod 6 is fixed on the cylinder 8 through an adapter 7, and an airflow channel is formed inside the adapter 7; one end of the air flow channel is connected with an air source through an air pipe, the other end of the air flow channel is communicated with an inner hole of the iron chip rod, and the air inlet electromagnetic valve is arranged on the air pipe.
More preferably, an air valve filter is arranged on an air source pipeline connected with the air cylinder 8 to filter impurities in the air, and the service life of the air cylinder 8 is prolonged.
The air cylinder 8 adopts a rodless air cylinder 8, a permanent magnet ring is installed on a piston in the air cylinder 8, magnetic rings are attached to a sliding block outside the air cylinder 8, the magnetic forces of the two groups of magnetic rings are opposite and are tightly absorbed, when the piston is pushed by air pressure inside the air cylinder 8, the piston moves and simultaneously drives an external sliding block to move, and the sliding block moves to drive the adaptor 7 and the iron scrap removing rod 6 to move.
The automatic scrap iron removing mechanism adopts a full-automatic mode and can also adopt a semi-automatic mode. Under the full-automatic mode, full-automatic iron fillings mechanism that removes includes the PLC controller, installs photoelectric sensor or weighing transducer beside supporting component 2, and photoelectric sensor or weighing transducer are connected with the PLC controller, and pneumatic solenoid valve and air inlet solenoid valve are connected with the PLC controller respectively. The full-automatic iron chip removing mechanism is controlled by a PLC (programmable logic controller), and simultaneously interacts with main control information on an automatic line, when a robot puts in a workpiece 5, the robot sends a workpiece putting completion signal to the PLC, the PLC receives the workpiece putting completion signal and a workpiece signal detected by a photoelectric sensor or a weight sensor, a pneumatic solenoid valve and an air inlet solenoid valve are started, air is fed and blown into an air cylinder 8, a sliding block on the air cylinder 8 drives a transfer piece 7 and an iron chip removing rod 6 to move forwards, an air path is opened at the same time, air is fed into the iron chip removing rod 6, and the whole iron chip removing rod 6 penetrates through an axial hole of the workpiece 5 to clean iron chips; when the air cylinder 8 is detected to move forward to the right position, namely after the scrap iron is cleaned, the PLC controls the pneumatic electromagnetic valve and the air inlet electromagnetic valve to enable the other cavity of the air cylinder 8 to admit air and close air blowing, and the air cylinder 8 drives the adaptor 7 and the scrap iron removing rod 6 to return.
In the manual mode, the 'mechanism forward', 'mechanism backward', 'open blowing' and 'close blowing' buttons are arranged, and the pneumatic electromagnetic valve and the air inlet electromagnetic valve can be controlled to act only by manually clicking the corresponding buttons.
Preferably, a magnetic switch is arranged on one side of the air cylinder 8, when the sliding block moves forward to the magnetic switch, the maximum stroke is achieved, the magnetic switch feeds back a signal to the PLC, the PLC controls the pneumatic electromagnetic valve to enable the other cavity of the air cylinder 8 to admit air, the iron scrap removing rod 6 is enabled to retreat, and meanwhile, the air inlet electromagnetic valve is closed and does not admit air any more.
Under the full-automatic mode, the theory of operation of automatic iron fillings mechanism does: the robot places the workpiece 5 on the support assembly 2, restricts the degree of freedom in the direction of the workpiece Y, Z, and then restricts the degree of freedom in the direction X of the workpiece by the stopper plate 25, so that the workpiece is completely positioned. The robot sends a signal to the PLC, the air cylinder 8 drives the adaptor 7 and the iron scrap removing rod 6 to move forwards and blow air into the iron scrap removing rod simultaneously, for iron scraps clamped in the shaft hole, the iron scrap removing rod 6 pokes the iron scraps out of the hole in the forward movement process, and fine iron scraps are blown out of the hole through blowing air, blown to the iron scrap blocking plate 3 and dropped into the iron scrap box 4 after being blocked; then the air cylinder 8 drives the adaptor 7 and the iron scrap removing rod 6 to return, the robot takes away the workpiece, and the iron scrap in the axial through hole is automatically removed. Scrap iron in the scrap iron box 4 is cleaned after a period of time, and the cleanness of the field environment is kept.
Compared with the prior art, the scrap iron cleaning device has the advantages that the scrap iron cleaning device can clean scrap iron in the axial through hole manually, not only can the problems of labor intensity and low efficiency of the manual cleaning device be solved, but also the problem that the manual cleaning device cannot intervene in an automatic production line is solved.
Claims (10)
1. An automatic iron scrap removing mechanism is characterized by comprising a rack (1), a supporting assembly (2), an iron scrap blocking plate (3), an iron scrap box (4), an iron scrap removing rod (6) and a cylinder (8);
the supporting component (2), the iron scrap blocking plate (3) and the iron scrap box (4) are arranged on one side of the rack (1), and the air cylinder (8) and the iron scrap removing rod (6) are arranged on the other side of the rack (1) and are positioned above the rack (1);
the supporting component (2) is arranged above the rack (1), and the supporting component (2) is used for placing a workpiece; the scrap iron blocking plate (3) is arranged on one side of the supporting component (2), and the scrap iron box (4) is arranged below a scrap outlet of a workpiece;
the scrap iron removing rod (6) is a hollow rod body, and one end of the scrap iron removing rod (6) is connected with an air source; the scrap iron removing rod (6) is fixed on the air cylinder (8), and the air cylinder (8) is connected with an air source.
2. The automatic scrap iron removing mechanism according to claim 1, wherein the scrap iron box (4) is placed on a mounting bracket, one end of the mounting bracket is connected with one side of the frame (1), and the other end of the mounting bracket is connected with the scrap iron blocking plate (3).
3. The automatic iron scrap removing mechanism according to claim 1, wherein the support assembly (2) comprises a first support plate (22) and a second support plate (23) which are arranged in parallel, and one side of the first support plate (22) and one side of the second support plate (23) are provided with notches (24) for placing the workpiece (5).
4. The automatic iron scrap removing mechanism according to claim 3, wherein a limiting plate (25) is fixedly connected to the outer side of the second supporting plate (23).
5. The automatic iron scrap removing mechanism is characterized in that the machine frame (1) comprises four upright posts and a rectangular frame, the rectangular frame is connected to the top ends of the four upright posts, and adjusting nuts are arranged at the bottom ends of the upright posts.
6. The automatic iron chip removing mechanism is characterized in that the iron chip removing rod (6) is fixed on the cylinder (8) through an adapter (7), and an airflow channel is formed inside the adapter (7);
one end of the air flow channel is connected with an air source through an air pipe, and the other end of the air flow channel is communicated with an inner hole of the iron chip rod.
7. The automatic iron scrap removing mechanism according to claim 1, wherein a gas valve filter is arranged on a gas source pipeline connected with the cylinder (8).
8. The automatic iron scrap removing mechanism is characterized in that a pneumatic electromagnetic valve and an air inlet electromagnetic valve are installed on the side face of the machine frame (1), and the pneumatic electromagnetic valve is connected to the air cylinder (8) through an air pipe; the air inlet electromagnetic valve is communicated with the air inlet end of the iron scrap removing rod (6) through an air pipe.
9. The automatic iron scrap removing mechanism according to claim 8, characterized in that the automatic iron scrap removing mechanism further comprises a PLC controller, a photoelectric sensor or a weight sensor is arranged beside the supporting component (2) for detecting whether a workpiece (5) is placed;
the photoelectric sensor or the weight sensor is connected with the PLC, and the pneumatic electromagnetic valve and the air inlet electromagnetic valve are respectively connected with the PLC.
10. The automatic iron scrap removing mechanism according to claim 9, wherein the piston in the cylinder (8) is provided with a permanent magnet ring, the outside of the cylinder (8) is provided with a slide block, the slide block is provided with a magnetic ring, and the magnetic force of the two magnetic rings is opposite;
a magnetic switch is arranged on one side of the air cylinder (8) and is connected with the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120608494.7U CN215880932U (en) | 2021-03-25 | 2021-03-25 | Automatic iron scrap removing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120608494.7U CN215880932U (en) | 2021-03-25 | 2021-03-25 | Automatic iron scrap removing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215880932U true CN215880932U (en) | 2022-02-22 |
Family
ID=80339650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120608494.7U Active CN215880932U (en) | 2021-03-25 | 2021-03-25 | Automatic iron scrap removing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215880932U (en) |
-
2021
- 2021-03-25 CN CN202120608494.7U patent/CN215880932U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109647974B (en) | Multi-station continuous stamping production line for automobile parts and stamping process thereof | |
| CN207711409U (en) | A kind of arm-and-hand system | |
| CN207586140U (en) | A kind of valve body burr detection machine | |
| CN103447342A (en) | Automatic feeding device of red flushing furnace | |
| EP1634677A1 (en) | Workpiece-machining apparatus with a workpiece gripping tool on the spindle head | |
| CN215880932U (en) | Automatic iron scrap removing mechanism | |
| CN209256312U (en) | Full-automatic square end plate process line | |
| CN114453938A (en) | Environment-friendly full-automatic punching numerical control machine tool and control method thereof | |
| CN102370526B (en) | Full-automatic artificial tooth engraving and milling machine | |
| CN213945780U (en) | Scrap removing device for T-shaped groove of machine tool workbench and numerical control machine tool | |
| CN210147469U (en) | High-precision numerical control lathe | |
| CN114833594B (en) | Five-axis numerical control machining center with high-rigidity transmission chain structure and thermal compensation method | |
| CN216681099U (en) | A clear equipment of blowing of beating of cutting flower for carburetor | |
| CN105583556A (en) | Automatic welding machine for Taimei necklaces | |
| CN213195669U (en) | High-efficient numerical control lathe cooling device that cools down | |
| CN210938090U (en) | Full-automatic production line for drilling, tapping and chamfering detection of supporting plate nut | |
| CN205057652U (en) | Numerical control lathe's automatic gas blowing device | |
| CN210147465U (en) | Automatic processing production line of air condition compressor roller | |
| CN207563619U (en) | A kind of pipe fitting autofeed flat head machine | |
| CN216608184U (en) | CNC automatic material taking and placing intelligent robot integrated equipment | |
| CN218486750U (en) | Dust removing device | |
| CN214186357U (en) | Longmen machining center convenient to clearance piece | |
| CN219053531U (en) | Automatic assembly device for sensor shell | |
| CN216827819U (en) | Jig for cutting sheet-like workpiece | |
| CN217890356U (en) | High-speed precision numerical control machine tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |