CN215880249U - Induction welding device for coaxial cable assembly - Google Patents
Induction welding device for coaxial cable assembly Download PDFInfo
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- CN215880249U CN215880249U CN202121959232.1U CN202121959232U CN215880249U CN 215880249 U CN215880249 U CN 215880249U CN 202121959232 U CN202121959232 U CN 202121959232U CN 215880249 U CN215880249 U CN 215880249U
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- coaxial cable
- tin
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- cable assembly
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Abstract
The utility model relates to the technical field of cable welding, in particular to an induction welding device for a coaxial cable assembly, which comprises a bottom plate, wherein a welding controller is arranged on the bottom plate, a driving device is also arranged on the bottom plate, the front surface of the driving device is connected with a welding table, a connector welding ring is arranged on the welding table, an induction welding head connected with the welding controller is arranged above the welding table, corresponding tin feeding devices are respectively arranged on positioning frames, an information processor is arranged on one side of a fixing rod, and an infrared sensor is arranged on the other side of the fixing rod. According to the utility model, the infrared sensor is combined with software on an external display, so that the accuracy of the welding temperature is improved, the labor intensity and the production cost are reduced, the left tin feeding device and the right tin feeding device are adopted to automatically supply the welding flux, the heating time in the welding tin feeding process can be reduced, the damage to a cable insulating layer is reduced, the speed of melting the tin material into a welding ring of the connector is increased, and the coaxial cable assembly welding device is suitable for batch welding of coaxial cable assemblies.
Description
Technical Field
The utility model relates to the technical field of cable welding, in particular to an induction welding device for a coaxial cable assembly.
Background
The welding of the coaxial cable assembly always depends on the technology and skill of welding personnel for a long time, but the operation training time of the welding personnel is long, all welding points can not be guaranteed to completely meet the requirements, and the problems of insufficient soldering, cold soldering, over-temperature soldering and the like can be generally caused in the welding process, so that the insertion return loss of a product and the poor PIM test are caused. Meanwhile, the welding of the coaxial cable assembly is usually filled by manually supplying solder, the dosage of the solder of each welding point is inconsistent, the excessive solder can overflow the surface of the connector, and the excessive solder can cause the large depression of the coaxial cable, so that the production cost of the coaxial cable assembly is high, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to an induction welding apparatus for coaxial cable assembly to solve the above-mentioned problems of the background art.
The utility model is realized by the following technical scheme:
the induction welding device for the coaxial cable assembly structurally comprises a base plate, wherein a welding controller is installed on the base plate, a driving device is further installed on the base plate, the front face of the driving device is connected with a welding table, a connector welding ring is arranged on the welding table, an induction welding head connected with the welding controller is arranged above the welding table, positioning frames are respectively installed on two sides of the base plate, corresponding tin feeding devices are respectively installed on the positioning frames, the tin feeding devices are connected with the welding controller and comprise corresponding cylinder shafts, a fixing rod is installed in the middle of the base plate, an information processor is installed on one side of the fixing rod, an infrared sensor is installed on the other side of the fixing rod, and a focalizer is arranged at the induction end of the infrared sensor.
Preferably, the information processor is connected with a computer display arranged outside the bottom plate.
Preferably, the welding controller, the driving device, the induction welding head and the infrared sensor are all connected with the information processor.
Preferably, the tin feeding device and the infrared sensor are respectively provided with a corresponding direction adjusting device.
Preferably, a clamp arranged above the welding table is mounted on the front surface of the driving device.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, through the combination of the infrared sensor and software on an external display, the stability of the welding temperature can be improved, cold welding and over-temperature welding are avoided, and the labor intensity and the production cost are reduced.
2. The focusing device is arranged at the sensing end of the infrared sensor, so that the optimal distance between the infrared sensor and the welded part of the coaxial cable assembly is convenient to adjust, and the accuracy of the welding temperature is improved.
3. The utility model adopts the left tin feeding device and the right tin feeding device to automatically supply the solder, can reduce the heating time in the process of welding and feeding the tin, reduces the damage of long-time heating to the cable insulating layer and improves the speed of melting the tin material into the welding ring of the connector.
4. The direction adjusting device is used for adjusting the mounting angles of the left tin feeding device and the right tin feeding device and the welding table top, so that the tin amount in the welding ring is uniformly filled, the tin amount of each welding spot is consistent, and the method is suitable for batch welding of coaxial cable assemblies.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-a bottom plate; 2-a welding controller; 3-a drive device; 4-a welding table; 5-connector solder ring; 6-induction welding head; 7-a positioning frame; 8-a tin feeding device; 9-cylinder shaft; 10-a fixing rod; 11-an information processor; 12-an infrared sensor; 13-a direction-adjusting device; 14-a clamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Example 1:
as shown in fig. 1, the present embodiment provides an induction welding device for a coaxial cable assembly, which includes a base plate 1, a welding controller 2 is installed on the base plate 1, a driving device 3 for driving the driving device to operate is also installed on the base plate 1, a welding table 4 is connected to the front surface of the driving device 3, a clamp 14 is installed on the front surface of the driving device 3, the clamp 14 is used for clamping the coaxial cable assembly to be welded, a connector welding ring 5 is installed on the welding table 4, a tin cup for dissolving tin is installed inside the connector welding ring 5, an induction welding head 6 connected with the welding controller 2 is installed above the welding table 4, positioning frames 7 for installing tin feeding devices 8 are respectively installed on two sides of the base plate 1, corresponding tin feeding devices 8 are respectively installed on the positioning frames 7, solder is automatically supplied by using two left and right tin feeding devices 8, can reduce the heating time of welding and send tin process, reduce the damage of long-time heating to cable insulation, improved the speed that the tin material melts into connector solder ring 5 simultaneously, send tin device 8 to be connected with welding controller 2, send tin device 8 all including corresponding cylinder axle 9, establish to hollow cylinder axle 9 and be used for carrying the tin silk.
The mid-mounting of bottom plate 1 has the dead lever 10 that is used for installing infrared sensor 12, information processor 11 is installed to one side of dead lever 10, information processor 11 is connected with the computer display who locates bottom plate 1 outside, install the control software that can set up welding temperature on the computer display, welding time and required solder wire length, welding controller 2, drive arrangement 3, response bonding tool 6, infrared sensor 12 all is connected with information processor 11, infrared sensor 12 that is used for the temperature measurement is installed to the opposite side of dead lever 10, infrared sensor 12's response end is provided with the focuser, the focuser is used for adjusting infrared sensor 12 response end and the optimum distance by the welding position, can improve welding temperature's accuracy.
Example 2:
as shown in fig. 1, in the induction welding device for a coaxial cable assembly described in embodiment 1, the tin feeding device 8 and the infrared sensor 12 are respectively provided with a corresponding direction adjusting device 13, and the direction adjusting device 13 is used for adjusting the installation angles of the left and right tin feeding devices 8 and the table top of the soldering station 4, so as to realize uniform filling of the tin amount in the soldering ring 5 of the connector, so that the tin amount of each soldering point is consistent, which is suitable for batch soldering of coaxial cable assemblies, and the rest is the same as that in embodiment 1.
A specific working manner of this embodiment is as follows:
firstly, weld controller 2 computer display, weld controller 2, drive arrangement 3, response bonding tool 6, infrared sensor 12 is connected with information processor 11, again with information processor 11 be connected to the computer display who locates bottom plate 1 outside, control software through installing on the computer display sets up welding temperature, soldering time and required tin wire length, because adopt left and right two tin device 8 automatic supply solders of sending, the tin wire length on both sides all sets up to half of required tin wire length, can reduce the heating time of welding tin process of sending, reduce the damage of long-time heating to cable insulation, improve the speed that the tin material melts into connector welding ring 5, avoid the rosin joint, cold welding and overtemperature welding, reduce artifical intensity of labour and manufacturing cost.
The coaxial cable assembly to be welded is arranged in a clamp 14, the driving device 3 is used for driving and adjusting the positions of the coaxial cable assembly to be welded and the induction welding head 6, the direction adjusting device 13 is used for adjusting the installation angle of the infrared sensor 12, the focuser is used for adjusting the optimal distance between the induction end of the infrared sensor 12 and the part to be welded, the induction end of the infrared sensor 12 is focused on the part to be welded, the welding temperature accuracy is improved conveniently, and meanwhile, the direction adjusting device 13 is used for adjusting the installation angle between the left tin feeding device and the table top of the welding table 4.
The foot switch of the welding controller 2 is started, the control software transmits a tin feeding signal to the welding controller 2 through the information processor 11, the equipment starts to weld according to the temperature and time set by the control software, the tin feeding devices 8 on two sides start to feed tin after the welding spots reach the set temperature, the tin material passes through the hollow cylinder shaft 9 to be fed, the tail end of the cylinder shaft 9 is close to the welding spots, the tin wire is melted into the tin cup of the connector welding ring 5, the tin wire can be prevented from being bent and fed, the tin material is prevented from overflowing onto the outer conductor of the coaxial cable or the outer surface of the tin cup of the connector welding ring 5, the tin amount is uniformly filled, the feeding accuracy is improved, the tin feeding is stopped after the tin wire reaches the set length, and the welding process is finished after the welding time is set. The temperature and time curve of the welding process is completely displayed through control software on a computer display, if the temperature and time curve has no deviation with the standard set by the control software, the welding temperature curve is displayed in green, and if the welding temperature curve has errors, the welding temperature curve can be displayed in red.
And (5) taking down the welded cable assembly, and repeating the steps to continue the next welding process.
The preferred embodiments of the utility model disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the utility model to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims (5)
1. An induction welding apparatus for a coaxial cable assembly, comprising: the tin soldering machine comprises a bottom plate (1), a welding controller (2) is installed on the bottom plate (1), a driving device (3) is further installed on the bottom plate (1), a welding table (4) is connected to the front face of the driving device (3), a connector welding ring (5) is arranged on the welding table (4), an induction welding head (6) connected with the welding controller (2) is arranged above the welding table (4), positioning frames (7) are installed on two sides of the bottom plate (1) respectively, corresponding tin feeding devices (8) are installed on the positioning frames (7) respectively, the tin feeding devices (8) are connected with the welding controller (2), the tin feeding devices (8) respectively comprise corresponding cylinder shafts (9), a fixing rod (10) is installed in the middle of the bottom plate (1), an information processor (11) is installed on one side of the fixing rod (10), an infrared sensor (12) is installed on the other side of the fixing rod (10), and a focalizer is arranged at the sensing end of the infrared sensor (12).
2. An induction welding apparatus for a coaxial cable assembly as defined in claim 1, wherein: the information processor (11) is connected with a computer display arranged outside the bottom plate (1).
3. An induction welding apparatus for a coaxial cable assembly as defined in claim 2, wherein: the welding controller (2), the driving device (3), the induction welding head (6) and the infrared sensor (12) are all connected with the information processor (11).
4. An induction welding apparatus for a coaxial cable assembly as defined in claim 1, wherein: and the tin feeding device (8) and the infrared sensor (12) are respectively provided with a corresponding direction adjusting device (13).
5. An induction welding apparatus for a coaxial cable assembly as defined in claim 1, wherein: and a clamp (14) arranged above the welding table (4) is arranged on the front surface of the driving device (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121959232.1U CN215880249U (en) | 2021-08-19 | 2021-08-19 | Induction welding device for coaxial cable assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121959232.1U CN215880249U (en) | 2021-08-19 | 2021-08-19 | Induction welding device for coaxial cable assembly |
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| CN215880249U true CN215880249U (en) | 2022-02-22 |
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| CN202121959232.1U Active CN215880249U (en) | 2021-08-19 | 2021-08-19 | Induction welding device for coaxial cable assembly |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673560A (en) * | 2023-06-21 | 2023-09-01 | 天宝精密科技(惠州市)有限公司 | Contactless high-frequency welding equipment |
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2021
- 2021-08-19 CN CN202121959232.1U patent/CN215880249U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116673560A (en) * | 2023-06-21 | 2023-09-01 | 天宝精密科技(惠州市)有限公司 | Contactless high-frequency welding equipment |
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