CN215854053U - Tipper system of unloading with bold material second grade crushing function - Google Patents
Tipper system of unloading with bold material second grade crushing function Download PDFInfo
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- CN215854053U CN215854053U CN202121729008.3U CN202121729008U CN215854053U CN 215854053 U CN215854053 U CN 215854053U CN 202121729008 U CN202121729008 U CN 202121729008U CN 215854053 U CN215854053 U CN 215854053U
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Abstract
The utility model discloses a car dumper unloading system with a secondary crushing function of large materials, which comprises a spiral feeding pipe, a bearing frame, a first crushing chamber and a second crushing chamber, wherein an assembling plate is installed at the bottom end of the bearing frame, the spiral feeding pipe is welded at the top end of the bearing frame, and a feeding hole is formed in one end of the top of the spiral feeding pipe. According to the utility model, the first mounting pipe, the second mounting pipe, the material guiding hose and the discharge hole are mounted, so that when the device is used, a user can fixedly mount the material guiding hose at the bottom end of the discharge hole by utilizing the threaded connection effect between the first mounting pipe and the second mounting pipe, and further, the material guiding hose can be placed into the corresponding material collecting box, the crushed material can be ensured to fall into the material collecting box through the material guiding effect, the discharging effect is improved, and the material guiding hose can be conveniently dismounted or replaced by the user through the threaded connection structure.
Description
Technical Field
The utility model relates to the technical field of a car dumper unloading system, in particular to a car dumper unloading system with a function of secondary crushing of large materials.
Background
The tippler is widely applied in port, metallurgy and coal industries, and is a mechanical device for tipping bulk materials of railway open wagons, and the unloading system is one of the most important components of the tippler and is mainly used for unloading, but the existing tippler unloading system still has the following problems in actual use:
1. the unloading system of the common tippler does not have the function of secondary crushing of large materials, which causes the device to have poor functionality and cannot better process the materials;
2. the existing tippler unloading system on the market also has the defects of simple structure, difficult fixed installation and poor damping and buffering effects, which leads to low practicability of the device;
3. the existing unloading system of the tippler also generally has the problems of difficult material guiding and unloading, difficult material guiding hose disassembly and assembly and poor anti-adhesion effect, which leads to poor use effect of the device.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a car dumper unloading system with a function of secondary crushing of massive materials, and aims to solve the problems that the car dumper unloading system does not have the function of secondary crushing of massive materials, is simple in structure, not easy to fixedly install, poor in damping and buffering effects, not easy to guide and unload materials, not easy to disassemble and assemble guide hoses and poor in anti-sticking effect, and the problems are solved.
In order to achieve the purpose, the utility model provides the following technical scheme: a car dumper unloading system with a secondary crushing function of large materials comprises a spiral feeding pipe, a bearing frame, a first crushing chamber and a second crushing chamber, wherein an assembling plate is installed at the bottom end of the bearing frame, the spiral feeding pipe is welded at the top end of the bearing frame, a feeding port is formed in one end of the top of the spiral feeding pipe, the second crushing chamber is welded at the top end of the feeding port, a first crushing roller is installed at one end of the inner portion of the second crushing chamber through a bearing, a second crushing roller is installed at the other end of the inner portion of the second crushing chamber through a bearing, third driving motors are installed on one sides of the second crushing roller and the first crushing roller, the first crushing chamber is welded at the top end of the second crushing chamber, a second driving motor is installed at one end of the first crushing chamber, a primary crushing roller is installed inside the first crushing chamber at the output end of the second driving motor, and a discharging port is formed in the bottom of the spiral feeding pipe and far away from the first crushing chamber, and the bottom of the discharge hole is provided with a material guiding hose.
Preferably, the materials of the spiral feeding pipe, the second crushing chamber, the first crushing chamber and the bearing frame are stainless steel, and the inner side walls of the spiral feeding pipe, the second crushing chamber and the first crushing chamber are all provided with nano ceramic anti-sticking layers, so that the anti-sticking effect of the inner wall of the device is improved, and the device is convenient to clean and maintain.
Preferably, a spiral feeding rod is installed inside the spiral feeding pipe, a first driving motor is installed at the top end of the spiral feeding pipe, and the output end of the first driving motor is connected with the spiral feeding rod through a belt pulley mechanism, so that the spiral feeding pipe can realize the feeding and discharging functions of crushed materials.
Preferably, the bottom of assembly plate is provided with anti-skidding rubber pad, and all installs fixing bolt in four corners of assembly plate, makes its convenient to use person carry out fixed mounting with the suitable operating position of device on the tipper.
Preferably, four corners on assembly plate top all weld the damping tank, and the inside both ends of damping tank all are fixed with rubber buffering post, and the top of rubber buffering post be provided with the snubber block of damping tank looks assorted to the snubber block with bear and constitute integrated welded structure between the frame, make it can realize better shock attenuation buffering effect to the device, promoted the stationary performance when the device moves.
Preferably, the material of guide hose is rubber, and the inside wall of guide hose is provided with the non-stick layer of teflon, and the top of guide hose is fixed with the second installation pipe, and the inside wall of second installation pipe is provided with the internal thread, and the bottom welding of discharge gate has first installation pipe to the lateral wall of first installation pipe is provided with the external screw thread with internal thread assorted, makes its person of facilitating the use carry out dismouting or change with the guide hose.
Compared with the prior art, the utility model has the beneficial effects that:
(1) the tipper unloading system with the secondary crushing function of the massive materials enables the device to optimize the performance of the device by installing a second driving motor, a primary crushing roller, a second crushing chamber, a third driving motor, a first crushing roller and a second crushing roller, when the tipper unloading system is used, on one hand, the second driving motor is started to drive the primary crushing roller to rotate, the primary crushing function is carried out on the materials poured into the device, on the other hand, the materials subjected to primary crushing can fall into the second crushing chamber, and two third driving motors in the second crushing chamber can respectively drive the first crushing roller to rotate clockwise and drive the second crushing roller to rotate anticlockwise, so that the secondary crushing function is realized on the materials, the treatment effect on the materials is further improved through graded crushing, and the practicability of the device is enhanced;
(2) the tipper unloading system with the function of secondary crushing of massive materials optimizes the structure of the device by installing the assembly plate, the fixing bolt, the shock absorption block, the shock absorption groove, the rubber buffering column and the bearing frame, when in use, on one hand, a user carries the device to a proper operation position on the tipper, then the device can be fixedly installed by utilizing the action of the assembly plate and the fixing bolt arranged on the assembly plate, and the anti-skidding rubber pad is arranged at the bottom end of the assembly plate, so that the stability of the device during fixed installation is improved, on the other hand, after the device is started, the vibration is generated due to the operation of the first driving motor, the second driving motor, the third driving motor and the like, at the moment, the shock absorption block at the bottom end of the bearing frame can compress the rubber buffering column and can move in the shock absorption groove, so that the elastic performance of the rubber buffering column is utilized to match the displacement transformation of the shock absorption block, the device can be well damped and buffered, and the stability of the device in operation is improved;
(3) the car dumper unloading system with the second-stage crushing function of the massive materials is provided with the first installation pipe, the second installation pipe, the material guide hose, the discharge port, the spiral feeding pipe, the second crushing chamber and the first crushing chamber, so that when the car dumper unloading system is used specifically, on one hand, a user can fixedly install the material guide hose at the bottom end of the discharge port by utilizing the threaded connection effect between the first installation pipe and the second installation pipe, and then not only can place the material guide hose into the corresponding material collecting box, but also can ensure that the crushed materials fall into the material collecting box through the material guide effect, the unloading effect is improved, on the other hand, the material guide hose can be conveniently disassembled and assembled or replaced by the user through the threaded connection structure, on the other hand, the nanometer ceramic anti-sticking layers are arranged on the inner side walls of the spiral feeding pipe, the second crushing chamber and the first crushing chamber, and the anti-sticking effect of the inner wall of the car dumper is improved, is convenient for cleaning and maintenance.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 3 is a schematic bottom sectional view of the first pulverizing roller of the present invention;
FIG. 4 is a schematic rear sectional view of the shock absorbing groove of the present invention.
In the figure: 1. a helical feed tube; 2. fixing the bolt; 3. a damping groove; 4. assembling a plate; 5. a carrier; 6. a material guiding hose; 7. a discharge port; 8. a first drive motor; 9. a belt pulley mechanism; 10. a primary crushing roller; 11. a first crushing chamber; 12. a second drive motor; 13. a second crushing chamber; 14. a first crushing roller; 15. a feed inlet; 16. a first mounting tube; 17. a second mounting tube; 18. a second crushing roller; 19. a third drive motor; 20. a rubber cushion column; 21. a damper block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention is shown: a car dumper unloading system with a secondary crushing function of large materials comprises a spiral feeding pipe 1, a bearing frame 5, a first crushing chamber 11 and a second crushing chamber 13, wherein an assembling plate 4 is installed at the bottom end of the bearing frame 5, the spiral feeding pipe 1 is welded at the top end of the bearing frame 5, a feeding hole 15 is formed in one end of the top of the spiral feeding pipe 1, the second crushing chamber 13 is welded at the top end of the feeding hole 15, a first crushing roller 14 is installed at one end inside the second crushing chamber 13 through a bearing, a second crushing roller 18 is installed at the other end inside the second crushing chamber 13 through a bearing, a third driving motor 19 is installed on one side of each of the second crushing roller 18 and the first crushing roller 14, the model of the third driving motor 19 can be Y90L-1, the first crushing chamber 11 is welded at the top end of the second crushing chamber 13, and a second driving motor 12 is installed at one end of the first crushing chamber 11, the type of the second driving motor 12 can be Y90S-1, the first crushing chamber 11 is internally provided with a primary crushing roller 10 at the output end of the second driving motor 12, one end of the bottom of the spiral feeding pipe 1, which is far away from the first crushing chamber 11, is provided with a discharge hole 7, the bottom end of the discharge hole 7 is provided with a material guiding hose 6, the spiral feeding pipe 1, the second crushing chamber 13, the first crushing chamber 11 and the bearing frame 5 are made of stainless steel, and the inner side walls of the spiral feeding pipe 1, the second crushing chamber 13 and the first crushing chamber 11 are all provided with a nano ceramic anti-sticking layer;
when the device is used, the nanometer ceramic anti-sticking layers are arranged on the inner side walls of the spiral feeding pipe 1, the second crushing chamber 13 and the first crushing chamber 11, so that the anti-sticking effect of the inner wall of the device is improved, and the device is convenient to clean and maintain;
a spiral feeding rod is arranged in the spiral feeding pipe 1, a first driving motor 8 is arranged at the top end of the spiral feeding pipe 1, the type of the first driving motor 8 can be Y355L1-2, and the output end of the first driving motor 8 is connected with the spiral feeding rod through a belt pulley mechanism 9;
when the device is used, the first driving motor 8 is started, and the spiral feeding rod in the spiral feeding pipe 1 is driven to move through the connection effect of the belt pulley mechanism 9, so that the feeding function of the crushed materials is realized, the crushed materials are conveniently fed and discharged into the corresponding material collecting box, and the functionality of the device is enhanced;
the bottom end of the assembling plate 4 is provided with an anti-skid rubber pad, and four corners of the assembling plate 4 are provided with fixing bolts 2;
when the device is used, a user carries the device to a proper operation position on the tippler, then the device can be fixedly installed by utilizing the action of the assembly plate 4 and the fixing bolt 2 arranged on the assembly plate, and the stability of the device in the fixed installation process is improved by arranging the anti-skidding rubber pad at the bottom end of the assembly plate 4;
the four corners of the top end of the assembling plate 4 are all welded with damping grooves 3, two ends inside the damping grooves 3 are all fixed with rubber buffering columns 20, the top ends of the rubber buffering columns 20 are provided with damping blocks 21 matched with the damping grooves 3, and an integrated welding structure is formed between the damping blocks 21 and the bearing frame 5;
when the device is used, after the device is started, vibration is generated due to the operation of the first driving motor 8, the second driving motor 12, the third driving motor 19 and the like, at this time, the damping block 21 at the bottom end of the bearing frame 5 compresses the rubber buffering column 20 and moves in the damping groove 3, and further, the elastic performance of the rubber buffering column 20 is utilized and the displacement transformation of the damping block 21 is matched, so that a good damping and buffering effect can be realized on the device, and the stability of the device during operation is improved;
the material guiding hose 6 is made of rubber, a Teflon non-stick layer is arranged on the inner side wall of the material guiding hose 6, a second mounting pipe 17 is fixed at the top end of the material guiding hose 6, an internal thread is arranged on the inner side wall of the second mounting pipe 17, a first mounting pipe 16 is welded at the bottom end of the discharge port 7, and an external thread matched with the internal thread is arranged on the outer side wall of the first mounting pipe 16;
during the use, the user can utilize the threaded connection effect between first installation pipe 16 and the second installation pipe 17, carries out fixed mounting with guide hose 6 in discharge gate 7 bottom, and then both can be through putting into corresponding case inside that gathers materials with guide hose 6, can guarantee through the guide effect that the material after the breakage falls into the case inside that gathers materials, has promoted the effect of unloading, can pass through threaded connection structure again, and convenient to use person carries out dismouting or change guide hose 6.
The working principle is as follows: when in use, the device is externally connected with a power supply, a user firstly carries the device to a proper operation position on the tippler, then the device can be fixedly installed by utilizing the action of the assembling plate 4 and the fixing bolt 2 arranged on the assembling plate 4, the stability of the device during fixed installation is improved by arranging the anti-skidding rubber gasket at the bottom end of the assembling plate 4, then the user can fixedly install the material guide hose 6 at the bottom end of the discharge hole 7 by utilizing the threaded connection action between the first installation pipe 16 and the second installation pipe 17, and further the material guide hose 6 can be placed into the corresponding material collecting box, the crushed material can be ensured to fall into the material collecting box by the material guide action, the unloading effect is improved, the material guide hose 6 can be conveniently dismounted or replaced by the user through the threaded connection structure, and then the second driving motor 12 is started to drive the primary crushing roller 10 to rotate, the material of pouring into the device inside carries out primary crushing function, the material through primary crushing can fall into second crushing room 13, and two third driving motor 19 of second crushing room 13 inside can drive first crushing roller 14 clockwise rotation respectively, drive second crushing roller 18 anticlockwise rotation, thereby realize second grade crushing function to the material, the treatment effect to the material has been promoted, at last through thoroughly kibbling material can get into spiral conveying pipe 1 inside via feed inlet 15, and first driving motor 8 starts, through the linkage effect of belt pulley mechanism 9, drive the inside spiral conveying rod motion of spiral conveying pipe 1, realize the feeding function to kibbling material, be convenient for send into the inside of unloading into corresponding collection workbin with kibbling material, thereby the functionality of device has been strengthened, in addition when using, the device after starting, can be because first driving motor 8, Second driving motor 12 and third driving motor 19 etc. and produce the vibration, bear the snubber block 21 of 5 bottom at this moment and can compress rubber cushion post 20 to move in shock attenuation groove 3 is inside, and then utilize the elasticity performance of rubber cushion post 20, the displacement transform of cooperation snubber block 21 can realize better shock attenuation buffering effect to the device, has promoted the stationary performance when the device moves.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a tipper system of unloading with bold material second grade crushing function, includes spiral conveying pipe (1), bears frame (5), first broken room (11) and second broken room (13), its characterized in that: the assembly plate (4) is installed at the bottom end of the bearing frame (5), the spiral feeding pipe (1) is welded at the top end of the bearing frame (5), the feeding hole (15) is formed in one end of the top of the spiral feeding pipe (1), the second crushing chamber (13) is welded at the top end of the feeding hole (15), the first crushing roller (14) is installed at one end of the inner portion of the second crushing chamber (13) through a bearing, the second crushing roller (18) is installed at the other end of the inner portion of the second crushing chamber (13) through a bearing, the third driving motor (19) is installed on one side of the second crushing roller (18) and one side of the first crushing roller (14), the first crushing chamber (11) is welded at the top end of the second crushing chamber (13), the second driving motor (12) is installed at one end of the first crushing chamber (11), and the primary crushing roller (10) is installed inside the first crushing chamber (11) at the output end of the second driving motor (12), one end of the bottom of the spiral feeding pipe (1), which is far away from the first crushing chamber (11), is provided with a discharge hole (7), and the bottom end of the discharge hole (7) is provided with a material guiding hose (6).
2. The car dumper unloading system with the function of secondary crushing of large materials according to claim 1, characterized in that: the materials of the spiral feeding pipe (1), the second crushing chamber (13), the first crushing chamber (11) and the bearing frame (5) are stainless steel, and the inner side walls of the spiral feeding pipe (1), the second crushing chamber (13) and the first crushing chamber (11) are all provided with nano ceramic anti-sticking layers.
3. The car dumper unloading system with the function of secondary crushing of large materials according to claim 1, characterized in that: the spiral feeding pipe is characterized in that a spiral feeding rod is arranged inside the spiral feeding pipe (1), a first driving motor (8) is arranged at the top end of the spiral feeding pipe (1), and the output end of the first driving motor (8) is connected with the spiral feeding rod through a belt pulley mechanism (9).
4. The car dumper unloading system with the function of secondary crushing of large materials according to claim 1, characterized in that: the bottom of assembly plate (4) is provided with anti-skidding rubber pad, and all installs fixing bolt (2) in four corners of assembly plate (4).
5. The car dumper unloading system with the function of secondary crushing of large materials according to claim 1, characterized in that: four corners on assembly plate (4) top all weld damping tank (3), and the inside both ends of damping tank (3) all are fixed with rubber buffering post (20), and the top of rubber buffering post (20) be provided with damping tank (3) assorted snubber block (21) to snubber block (21) and bear and constitute integrated welded structure between the frame (5).
6. The car dumper unloading system with the function of secondary crushing of large materials according to claim 1, characterized in that: the material of guide hose (6) is rubber, and the inside wall of guide hose (6) is provided with the non-stick layer of Teflon, and the top of guide hose (6) is fixed with second installation pipe (17), and the inside wall of second installation pipe (17) is provided with the internal thread, and the bottom welding of discharge gate (7) has first installation pipe (16) to the lateral wall of first installation pipe (16) be provided with internal thread assorted external screw thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121729008.3U CN215854053U (en) | 2021-07-28 | 2021-07-28 | Tipper system of unloading with bold material second grade crushing function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121729008.3U CN215854053U (en) | 2021-07-28 | 2021-07-28 | Tipper system of unloading with bold material second grade crushing function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215854053U true CN215854053U (en) | 2022-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121729008.3U Active CN215854053U (en) | 2021-07-28 | 2021-07-28 | Tipper system of unloading with bold material second grade crushing function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215854053U (en) |
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2021
- 2021-07-28 CN CN202121729008.3U patent/CN215854053U/en active Active
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