CN215851592U

CN215851592U - Lifting type return production line for disassembling scraped car

Info

Publication number: CN215851592U
Application number: CN202122398106.XU
Authority: CN
Inventors: 谭家全; 覃棚
Original assignee: Hubei Lidi Machine Tool Co Ltd
Current assignee: Hubei Lidi Machine Tool Co Ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-02-18
Anticipated expiration: 2031-09-30

Abstract

The utility model provides a lifting return production line for disassembling scraped cars, wherein a lowering station for lowering a process trolley is arranged at one end of the head part of a ground track; a plurality of serially connected disassembling stations are arranged behind the lowering station and along the ground track; a lifting station for lifting the process trolley is connected behind the last disassembling station; an empty middle rail is fixed at the tops of the lowering station, the disassembling station and the lifting station; the self-propelled circulation electric flexible hoisting equipment is mounted on the aerial track and used for hoisting the process trolley at the hoisting station and conveying the process trolley to the lowering station along the aerial track and then lowering the process trolley. The production line is used for disassembling the production line of the small scraped car assembly line, and different process scales can be designed by the lifting return production line according to the size of a factory building of a customer and the condition of cost budget.

Description

Lifting type return production line for disassembling scraped car

Technical Field

The utility model relates to the field of scraped car disassembling equipment, in particular to a lifting type scraped car disassembling return production line.

Background

In the existing process of disassembling the scrapped automobile, a process trolley is required, and the scrapped automobile is transported in sequence through different disassembling procedures by the process trolley, so that the whole trolley is disassembled. However, after the last process step is completed, the process trolley needs to be transported back to the start station of the dismantling line. At present, mainly adopt fork truck to transport the initial position of disassembling the line with the technology platform truck back, foretell platform truck returns the process and wastes time and energy, if artifical transport, intensity of labour is big, harms workshop ground easily, and production efficiency is low, transports with high costs.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problems, the utility model provides a lifting type scraped car disassembly return production line which is used for a small scraped car assembly line disassembly production line.

In order to achieve the technical features, the utility model is realized as follows: the scrapped automobile disassembly lifting type return production line comprises a ground rail laid on a foundation in parallel, wherein a lowering station for lowering a process trolley is mounted at one end of the head of the ground rail; a plurality of serially connected disassembling stations are arranged behind the lowering station and along the ground track; a lifting station for lifting the process trolley is connected behind the last disassembling station; an empty middle rail is fixed at the tops of the lowering station, the disassembling station and the lifting station; the self-propelled circulation electric flexible hoisting equipment is mounted on the aerial track and used for hoisting the process trolley at the hoisting station and conveying the process trolley to the lowering station along the aerial track and then lowering the process trolley.

The lowering station comprises a lowering rack, and a support upright post of the lowering rack is fixed on the foundation through an anchoring base.

The disassembling station is constructed by adopting a technical steel structure, and a support upright post of the technical steel structure is fixed on the foundation through an anchoring base.

The self-propelled circulating electric flexible hoisting equipment comprises a rail trolley, wherein the rail trolley is loaded with the hoisting equipment, and a hook is arranged at the tail end of a hoisting steel wire rope of the hoisting equipment and is connected with a fixed steel wire rope hook; and the fixed steel wire rope is connected with the top end hook of the process trolley.

The aerial track is fixed at the tops of the lowering station, the disassembling station and the lifting station through track cross beams.

The top of the disassembling station is provided with a walking channel, safety guardrails are arranged on two sides of the periphery of the walking channel, and the walking channel is connected with an overhauling crawling ladder.

The utility model has the following beneficial effects:

1. the production line is used for disassembling the production line of the small scraped car assembly line, different process scales can be designed by the lifting return production line according to the size of a factory building of a customer and the cost budget condition, and the requirements of customers with different production scales and different levels are met.

2. Through foretell fixed mounting mode, strengthened whole transfer station installation fixed reliability.

3. Through the installation and fixation mode, the reliability of the fixed installation of the process steel structure is enhanced.

4. The self-propelled circulating electric flexible hoisting equipment can be used for hoisting and lowering the process trolley, so that the trolley can be circulated between a ground track and an aerial track, a closed circuit is circulated, and return conveying of the process trolley is completed.

5. The walking channel is arranged on the process steel structure and located right below the process trolley walking in the air, so that the process trolley or the flexible hoisting equipment is prevented from falling off to hurt people, potential safety hazards are avoided, and the walking channel can be used as a walking channel for maintainers. The overhaul crawling ladder is arranged at a proper position of the process steel structure, and is convenient for an overhaul worker to walk up and down.

Drawings

The utility model is further illustrated by the following figures and examples.

Fig. 1 is a front view of the present invention.

Fig. 2 is a partially enlarged view of the self-propelled circulating electric flexible hoisting device in fig. 1 according to the present invention.

In the figure: the device comprises a lowering station 1, an anchoring base 2, a lowering frame 3, a ground rail 4, a process steel structure 5, a process trolley 6, a fixed steel wire rope 7, a hook 8, a rail trolley 9, hoisting equipment 10, a hoisting steel wire rope 11, an aerial rail 12, a rail cross beam 13, a walking channel 14, a safety guardrail 15, an overhaul ladder stand 16, an automobile to be disassembled 17, a hoisting station 18, a disassembling station 19 and self-propelled circulating electric flexible hoisting equipment 20.

Detailed Description

Embodiments of the present invention will be further described with reference to the accompanying drawings.

Referring to fig. 1-2, the scrapped automobile disassembly lifting type return production line comprises a ground rail 4 laid on a foundation in parallel, wherein one end of the head part of the ground rail 4 is provided with a lowering station 1 for lowering a process trolley 6; a plurality of serially connected disassembling stations 19 are arranged behind the lowering station 1 and along the ground track 4; a lifting station 18 for lifting the process trolley 6 is connected after the last dismantling station 19; an empty middle rail 12 is fixed at the tops of the lowering station 1, the disassembling station 19 and the lifting station 18; a self-propelled circulating electric flexible hoisting device 20 is mounted on the aerial rail 12, and the self-propelled circulating electric flexible hoisting device 20 hoists the process trolley 6 at the hoisting station 18, and transfers the process trolley to the lowering station 1 along the aerial rail 12 and then lowers the process trolley. The production line is used for disassembling the production line of the small scraped car assembly line, different process scales can be designed by the lifting return production line according to the size of a factory building of a customer and the cost budget condition, and the requirements of customers with different production scales and different levels are met. Through the specific installation structure, the process trolley forms a closed circuit cycle through the ground track 4, the aerial track 12 and the self-propelled circulating electric flexible hoisting equipment 20 to finish the return conveying of the process trolley.

Further, transfer station 1 including transferring frame 3, the support post of transferring frame 3 passes through anchor base 2 to be fixed on the ground. Through foretell fixed mounting mode, strengthened whole 1 fixed reliability of installation of transferring the station.

Further, the disassembling station 19 is constructed by adopting a technical steel structure 5, and a supporting upright post of the technical steel structure 5 is fixed on the foundation through an anchoring base. Through the installation and fixation mode, the reliability of the fixed installation of the process steel structure 5 is enhanced.

Further, the self-propelled circulating electric flexible hoisting equipment 20 comprises a rail trolley 9, the rail trolley 9 is loaded with hoisting equipment 10, the tail end of a hoisting steel wire rope 11 of the hoisting equipment 10 is provided with a hook 8, and the hook 8 is hooked and connected with a fixed steel wire rope 7; and the fixed steel wire rope 7 is connected with the top end of the process trolley 6 in a hooking way. The self-propelled circulating electric flexible hoisting equipment 20 can be used for hoisting and lowering the process trolley 6, so that the trolley can be circulated between the ground track 4 and the aerial track 12, a closed circuit is circulated, and return conveying of the process trolley is completed.

Further, the aerial rail 12 is fixed on the tops of the lowering station 1, the disassembling station 19 and the lifting station 18 through a rail cross beam 13. By the fixed mounting mode, the reliability of fixed mounting of the aerial rail 12 is guaranteed.

Furthermore, a walking channel 14 is arranged at the top of the disassembling station 19, safety guardrails 15 are arranged on two peripheral sides of the walking channel 14, and an overhauling crawling ladder 16 is connected to the walking channel 14. The walking channel 14 is arranged on the process steel structure and is positioned right below the process trolley walking in the air, so that the process trolley or the flexible hoisting equipment is prevented from falling off to hurt people, potential safety hazards are avoided, and the walking channel can be used as a walking channel for maintainers. The overhaul crawling ladder is arranged at a proper position of the process steel structure, and is convenient for an overhaul worker to walk up and down.

The working process of the utility model is as follows:

the scrapped small car after being pretreated is transferred to the process trolley 6 through a forklift, the process trolley 6 is manually pushed or automatically runs, the ground rail 4 sequentially moves to each station, disassembly is sequentially completed on each station according to disassembly process requirements, materials after disassembly are placed according to the stations, different materials are transported to different positions according to the disassembly requirements to be stored or subjected to fine disassembly on the next step.

After the disassembly is finished, the process trolley 6 reaches a lifting station, an operator operates the flexible crane to drop the lifting hook, the process trolley is hooked when the lifting hook drops to a proper height, the operator presses a button, the flexible crane lifts the process trolley, the process trolley moves to the lowering station 1 along the aerial track, and the flexible crane stays in the air to wait for a next command. When the work station 1 is lowered without a process trolley, an operator operates to drop the process trolley, the process trolley falls on the ground rail, the process trolley is separated from the lifting hook, the button is pressed, the lifting hook is lifted automatically, the flexible crane automatically runs to the last work station along the aerial rail, stays in the air to stand by, and the process trolley is circulated and repeated in sequence.

To sum up, scraped car disassembles over-and-under type and returns the production line, and degree of automation is high, environmental protection and energy saving, and safe practical, area is few, simple structure, and is with low costs, and maintenance operation is a small-size scraped car disassembles an efficient production line.

Claims

1. Scraped car disassembles over-and-under type and returns production line, its characterized in that: the device comprises a ground track (4) laid on a foundation in parallel, wherein a lowering station (1) for lowering a process trolley (6) is arranged at one end of the head of the ground track (4); a plurality of serially connected disassembling stations (19) are arranged behind the lowering station (1) and along the ground track (4); a lifting station (18) for lifting the process trolley (6) is connected behind the last disassembling station (19); an empty middle rail (12) is fixed at the tops of the lowering station (1), the disassembling station (19) and the lifting station (18); the aerial rail (12) is provided with self-propelled circulating electric flexible hoisting equipment (20), and the self-propelled circulating electric flexible hoisting equipment (20) hoists the process trolley (6) at the hoisting station (18), conveys the process trolley to the lowering station (1) along the aerial rail (12) and then lowers the process trolley.

2. The lifting type return production line for disassembled scraped cars of claim 1, characterized in that: the lowering station (1) comprises a lowering rack (3), and a support upright post of the lowering rack (3) is fixed on the foundation through an anchoring base (2).

3. The lifting type return production line for disassembled scraped cars of claim 1, characterized in that: the disassembling station (19) is constructed by adopting a technical steel structure (5), and a support upright post of the technical steel structure (5) is fixed on the foundation through an anchoring base.

4. The lifting type return production line for disassembled scraped cars of claim 1, characterized in that: the self-propelled circulating electric flexible hoisting equipment (20) comprises a rail trolley (9), the rail trolley (9) is loaded with hoisting equipment (10), a hook (8) is arranged at the tail end of a hoisting steel wire rope (11) of the hoisting equipment (10), and the hook (8) is connected with a fixed steel wire rope (7) in a hooking manner; and the fixed steel wire rope (7) is connected with the top end of the process trolley (6) in a hooking way.

5. The lifting type return production line for disassembled scraped cars of claim 1, characterized in that: the aerial rail (12) is fixed at the tops of the lowering station (1), the disassembling station (19) and the lifting station (18) through a rail cross beam (13).

6. The lifting type return production line for disassembled scraped cars of claim 1, characterized in that: a walking channel (14) is arranged at the top of the disassembling station (19), safety guardrails (15) are arranged on two peripheral sides of the walking channel (14), and an overhauling crawling ladder (16) is connected to the walking channel (14).