CN215800367U

CN215800367U - Energy-saving cloth dyeing machine

Info

Publication number: CN215800367U
Application number: CN202122371643.5U
Authority: CN
Inventors: 孙本君; 孙子文; 杨国宝
Original assignee: Yantai Tongrui Textile Co ltd
Current assignee: Yantai Tongrui Textile Co ltd
Priority date: 2021-09-28
Filing date: 2021-09-28
Publication date: 2022-02-11
Anticipated expiration: 2031-09-28

Abstract

The utility model relates to an energy-saving cloth dyeing machine, belong to dyeing equipment technical field, it includes the barrel, the one end of barrel is equipped with the heated warehouses, the heated warehouses is linked together with the one end of barrel, the one end that the barrel is close to the heated warehouses has seted up the feed inlet, the feed inlet department of barrel articulates there is the feed inlet door, the one end intercommunication that the barrel is close to the heated warehouses has the feed liquor pipe, heated warehouses lower extreme fixedly connected with heating jacket layer, fixedly connected with electric plate between heating jacket layer and the heated warehouses, heated warehouses upper end intercommunication has the outlet duct, the outlet duct is located the barrel, a plurality of ventholes have been seted up to the outlet duct, a plurality of cloth inlets have been seted up in the barrel outside, the cloth inlet department of barrel articulates there is the cloth inlet door, the lower extreme intercommunication of barrel has the collecting pipe, the collecting pipe is equipped with the water pump, the one end of collecting pipe is linked together with the one end that the barrel is close to the heated warehouses. The application has the effect of reducing dye waste.

Description

Energy-saving cloth dyeing machine

Technical Field

The application relates to the technical field of dyeing equipment, in particular to an energy-saving cloth dyeing machine.

Background

At present, in the textile industry, a dyeing machine is generally used for dyeing cloth, and has the advantages of uniform dyeing, strong permeability, difficulty in damaging the cloth and the like.

A related chinese patent publication No. CN2861225Y discloses a dyeing machine comprising a dye vat for holding dye liquor, the dye vat being provided with a hood plate above a pump inlet of the dye vat. The pump inlet is located below the center height of the fluid container and is connected to a pump.

In view of the above-mentioned related technologies, the inventor believes that the dyeing machine needs to use a large amount of dye when dyeing cloth, and the bath ratio is small, which is likely to cause dye waste.

SUMMERY OF THE UTILITY MODEL

In order to reduce the extravagant phenomenon of dyestuff, this application provides an energy-saving cloth dyeing machine.

The application provides an energy-saving cloth dyeing machine adopts following technical scheme:

the utility model provides an energy-saving cloth dyeing machine, the novel nipple rectifier comprises a cylindrical shel, the one end of barrel is equipped with the heated warehouses, the heated warehouses is linked together with the one end of barrel, the feed inlet has been seted up to the one end that the barrel is close to the heated warehouses and has been articulated to the feed inlet department of barrel, the one end intercommunication that the barrel is close to the heated warehouses has the feed liquor pipe, heated warehouses lower extreme fixedly connected with heating jacket layer, fixedly connected with electric plate between heating jacket layer and the heated warehouses, heated warehouses upper end intercommunication has the outlet duct, the outlet duct is located the barrel, a plurality of ventholes have been seted up to the outlet duct, a plurality of cloth mouths of advancing have been seted up in the barrel outside, the cloth mouth department that advances of barrel articulates there is the cloth door, the lower extreme intercommunication of barrel has the collecting pipe, the collecting pipe is equipped with the water pump, the one end and the one end that the barrel is close to the heated warehouses of collecting pipe are linked together.

Through adopting above-mentioned technical scheme, open the cloth door, in putting into the barrel with the cloth from the cloth entrance department of barrel, open the feed door again, put in the dyestuff to the heated warehouses through the feed inlet, water mixes with the dyestuff in getting into the heated warehouses through the feed liquor pipe. The electric hot plate is electrified to heat water and dye on the other side of the heating jacket layer, so that the water is vaporized into steam, the steam and the small-particle dye form mixed gas, and the mixed gas rises into the gas outlet pipe and is communicated into the barrel through the gas outlet hole of the gas outlet pipe. The mixed gas dyes the cloth, part of the mixed gas is gathered into mixed liquid at the lower end of the cylinder body, the mixed liquid flows into the collecting pipe, and the collecting pipe guides the mixed liquid into the heating bin through the water pump. The device has increased the bath ratio, when reaching the same dyeing effect to the cloth, the dyestuff that uses is less, but dyestuff cyclic utilization has reduced the waste of dyestuff simultaneously.

Optionally, the lower end of the cylinder is fixedly connected with a filter screen, and the filter screen is positioned above the collecting pipe.

By adopting the technical scheme, partial fibers of the cloth drop in the dyeing process, and the filter screen can reduce the fibers to enter the collecting pipe, so that the collecting pipe is not easy to block, and the mixed liquid is convenient to recycle.

Optionally, a plurality of motors I are fixedly connected to the outer side of the barrel, a rotating rod is fixedly connected to an output shaft of the motors I, the rotating rod penetrates through the barrel, and the rotating rod is rotatably connected with the barrel.

Through adopting above-mentioned technical scheme, overlap the cloth to on the dwang, starter motor one, the output shaft of motor one drives the dwang and rotates, is convenient for make cloth and mist fully contact, is favorable to the cloth to dye.

Optionally, an air inlet is formed in the upper end of the barrel, and an air blower is fixedly connected to the air inlet of the barrel.

Through adopting above-mentioned technical scheme, start the air-blower, the air-blower accelerates the interior gas mixture of barrel and flows, and the cloth of further being convenient for dyes.

Optionally, the outer side of the barrel is fixedly connected with a cloth guide frame, one end, far away from the barrel, of the cloth guide frame is fixedly connected with a second motor, an output shaft of the second motor is fixedly connected with a guide rod, and the guide rod is rotatably connected with the cloth guide frame.

Through adopting above-mentioned technical scheme, the back is accomplished in the cloth dyeing, opens into the cloth door, pulls out the cloth, starts motor two on the cloth guide frame, and the output shaft of motor two drives the guide bar and rotates, and the guide bar rotates and pulls out the cloth from the barrel, is convenient for collect the cloth of accomplishing the dyeing.

Optionally, a window is formed in the cloth feeding door, and a perspective window is fixedly connected to the window of the cloth feeding door.

Through adopting above-mentioned technical scheme, the dyeing condition of cloth in the barrel is observed to the perspective window of workman accessible window department, and the cloth dyeing is accomplished the back, is favorable to in time changing the cloth.

Optionally, sealing pieces are arranged between the cloth feeding door and the barrel body and between the cloth feeding door and the barrel body, and the sealing pieces are fixedly connected with the cloth feeding door and the cloth feeding door respectively.

By adopting the technical scheme, the sealing sheet enables mixed gas not to leak from the cloth inlet and the material inlet, and the sealing performance of the device is improved.

Optionally, the lower end of the barrel is fixedly connected with a supporting base, one end of the supporting base is fixedly connected with a workbench, and two ends of the workbench are fixedly connected with escalators.

Through adopting above-mentioned technical scheme, support the base and support the barrel, be favorable to improving the stability of device, the workman walks to the workstation through the staircase on, is convenient for overhaul the device.

In summary, the present application includes at least one of the following beneficial technical effects:

this application is through setting up the heated warehouses, and the heated warehouses heats water and dyestuff, makes the water vaporization steam, and steam mixes with the tiny particle dyestuff, and mist dyes the cloth, has increased the device's bath ratio, has reduced the use of dyestuff, is favorable to reducing the waste of dyestuff.

This application is through setting up the gasket, and the gasket has reduced the risk that gaseous cloth mouthful and feed inlet department spill, is favorable to improving the leakproofness of device.

Drawings

FIG. 1 is a schematic view of an energy-efficient fabric dyeing machine according to the present application;

FIG. 2 is a schematic cross-sectional view taken along line A-A of FIG. 1;

fig. 3 is a schematic structural diagram highlighting a first motor in the embodiment of the present application.

Description of reference numerals: 1. a dyeing mechanism; 2. a heating mechanism; 3. a circulating mechanism; 11. a barrel; 111. a feed inlet; 112. a feed gate; 113. a liquid inlet pipe; 114. a valve; 115. a cloth inlet; 116. a cloth feeding door; 117. sealing the sheet; 118. a window; 119. a perspective window; 12. an air inlet; 121. a blower; 13. a first motor; 131. rotating the rod; 14. an exhaust pipe; 141. a pressure balancing valve; 15. a cloth guide frame; 151. a guide bar; 152. a second motor; 16. a support base; 17. a work table; 171. an escalator; 21. a heating chamber; 22. an air outlet pipe; 211. heating the jacket layer; 212. an electric hot plate; 221. an air outlet; 31. filtering with a screen; 32. a collection pipe; 321. and (4) a water pump.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses energy-saving cloth dyeing machine.

Referring to fig. 1 and 2, the energy-saving cloth dyeing machine comprises a dyeing mechanism 1, a heating mechanism 2 and a circulating mechanism 3, wherein the heating mechanism 2 and the circulating mechanism 3 are both positioned in the dyeing mechanism 1, and the heating mechanism 2 is communicated with the circulating mechanism 3. The cloth is placed in the dyeing mechanism 1, the heating mechanism 2 heats the mixed liquid of water and dye, water is vaporized into steam, the small-particle dye enters the dyeing mechanism 1 along with the steam, the cloth in the dyeing mechanism 1 is dyed, the residual mixed gas is converged into the mixed liquid, and the mixed liquid is guided into the heating mechanism 2 through the circulating mechanism 3 to be heated and utilized again. The device has increased the bath ratio, under the condition that uses a small amount of dyestuff, makes cloth dyeing effect unchangeable, to dyestuff cyclic utilization simultaneously, has practiced thrift the use of dyestuff, is favorable to reducing the waste of dyestuff.

Referring to fig. 1 and 2, the dyeing mechanism 1 includes a barrel 11, one end of the barrel 11 is communicated with the heating mechanism 2, a feed inlet 111 is opened at one end of the barrel 11 close to the heating mechanism 2, a feed door 112 is hinged at the feed inlet 111 of the barrel 11, one end of the barrel 11 close to the feed door 112 is communicated with a liquid inlet pipe 113, and the liquid inlet pipe 113 is provided with a valve 114. A plurality of cloth inlets 115 are arranged on the outer side of the barrel 11, and a cloth inlet 116 is hinged at the cloth inlet 115 of the barrel 11. The feed gate 112 is opened to feed the dye from the feed port 111 into the heating means 2, and the valve 114 is opened to introduce water into the heating means 2 to mix the water with the dye. The cloth feeding door 116 is opened to place the cloth in the drum 11.

Referring to fig. 1 and 2, a sealing sheet 117 is arranged between the cloth inlet door 116 and the barrel 11, a sealing sheet 117 is arranged between the feed door 112 and the barrel 11, the sealing sheet 117 is fixedly connected with the feed door 112 and the cloth inlet door 116, and the sealing sheet 117 can reduce the leakage of the mixed gas from the feed port 111 and the cloth inlet 115, which is beneficial to improving the sealing performance of the device.

Referring to fig. 1, a window 118 is formed in the cloth feeding door 116, a perspective window 119 is fixedly connected to the window 118 of the cloth feeding door 116, and a worker can observe the dyeing condition of cloth in the drum through the perspective window 119, so that the cloth can be conveniently and timely replaced, and the work efficiency is improved.

Referring to fig. 1 and 2, the upper end of the cylinder 11 is provided with a plurality of air inlets 12, the air inlet 12 of the cylinder 11 is fixedly connected with an air blower 121, the air blower 121 is started, the air blower 121 drives the gas in the cylinder 11 to flow, the contact rate of the mixed gas and the cloth is increased, and the dyeing efficiency of the cloth is improved.

Referring to fig. 2 and 3, a plurality of motors 13 are fixedly connected to the outer side of the cylinder 11, rotating rods 131 are fixedly connected to output shafts of the motors 13, the rotating rods 131 are rotatably connected to the cylinder 11, and the rotating rods 131 penetrate through the cylinder 11. The cloth is sleeved on the rotating rod 131, the first motor 13 is started, and the output shaft of the first motor 13 drives the rotating rod 131 to rotate, so that the cloth is fully contacted with mixed gas, and the cloth is convenient to color uniformly.

Referring to fig. 1 and 3, an exhaust pipe 14 is connected to one end of the cylinder 11 away from the heating mechanism 2, and the exhaust pipe 14 is provided with an air pressure balance valve 141. The outer side of the cylinder 11 is fixedly connected with a cloth guide frame 15, one end, far away from the cylinder 11, of the cloth guide frame 15 is rotatably connected with a guide rod 151, the cloth guide frame 15 is fixedly connected with a second motor 152, an output shaft of the second motor 152 is fixedly connected with the guide rod 151, after cloth dyeing is completed, a worker opens an air pressure balance valve 141 to adjust air pressure in the cylinder 11, after air pressure in the cylinder 11 is balanced, the worker opens a cloth inlet door 116, cloth is pulled to the guide rod 151, the second motor 152 is started, the output shaft of the second motor 152 drives the guide rod 151 to rotate, the cloth is pulled out of the cylinder 11, and the cloth is convenient for the worker to collect the cloth.

Referring to fig. 1, the lower end of the cylinder 11 is fixedly connected with a supporting base 16, and the supporting base 16 plays a role in fixedly supporting the cylinder 11, so that the stability of the device is improved. One end of the supporting base 16 is fixedly connected with a workbench 17, two ends of the workbench 17 are fixedly connected with escalators 171, the escalators 171 are convenient for workers to walk on the workbench 17, and the workbench 17 is convenient for the workers to overhaul the high position of the device.

Referring to fig. 1 and 2, the heating mechanism 2 includes a heating chamber 21 and an air outlet pipe 22, the upper end of the heating chamber 21 is communicated with the air outlet pipe 22, the heating chamber 21 and the air outlet pipe 22 are both located in the cylinder 11, the lower end of the heating chamber 21 is fixedly connected with a heating jacket layer 211, an electric heating plate 212 is fixedly connected between the heating jacket layer 211 and the heating chamber 21, and the air outlet pipe 22 is provided with a plurality of air outlet holes 221. The electric heating plate 212 is electrified to heat the mixture of water and dye in the heating bin 21, so that the water is vaporized into steam, the steam and the small-particle dye form mixed gas, the mixed gas flows into the air outlet pipe 22 and is discharged into the barrel body 11 through the air outlet hole 221 of the air outlet pipe 22, and the cloth in the barrel body 11 is dyed. The device has increased the bath ratio, makes cloth dyeing effect unchangeable simultaneously, reduces the use of dyestuff, is favorable to practicing thrift the dyestuff.

Referring to fig. 1 and 2, the circulation mechanism 3 includes a filter screen 31 and a collecting pipe 32, the collecting pipe 32 is located below the filter screen 31, the collecting pipe 32 is provided with a water pump 321, and one end of the collecting pipe 32 is communicated with one end of the cylinder 11 close to the heating chamber 21. Partial mixed gas is gathered into mixed liquid at the barrel 11 lower extreme, and the collecting pipe 32 passes through the water pump 321 and carries mixed liquid to the heating chamber 21 in, is convenient for carry out cyclic utilization to the dyestuff, has further reduced the waste of dyestuff. When the cloth is dyed, part of fibers of the cloth fall off, the filter screen 31 has a filtering effect on the fibers, the risk that the fibers block the collecting pipe 32 is reduced, and the collecting pipe 32 is convenient to transport mixed liquid.

The implementation principle of the energy-saving cloth dyeing machine in the embodiment of the application is as follows: when the cloth needs to be dyed, the cloth feeding door 116 is opened, the cloth is sleeved on the rotating rod 131, the cloth feeding door 116 is closed, the feeding door 112 is opened again, the dye is thrown into the heating bin 21, the feeding door 112 is closed, the valve 114 is opened again, and water is guided into the heating bin 21 to be mixed with the dye. The electric heating plate 212 is powered on to heat the mixture of water and dye, so that the water is vaporized into steam, the steam and the small-particle dye are mixed into mixed gas, and the mixed gas is introduced into the cylinder 11 through the gas outlet 221 of the gas outlet pipe 22. The first motor 13 and the blower 121 are started, the output shaft of the first motor 13 drives the rotating rod 131 to rotate, the blower 121 drives the gas in the cylinder 11 to flow, the mixed gas dyes the cloth, the residual mixed gas is converged into mixed liquid at the lower end of the cylinder 11, and the collecting pipe 32 is conveyed into the heating bin 21 through the mixed liquid of the water pump 321 to be reheated.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an energy-saving cloth dyeing machine, includes barrel (11), its characterized in that: a heating bin (21) is arranged at one end of the barrel body (11), the heating bin (21) is communicated with one end of the barrel body (11), a feeding hole (111) is formed at one end, close to the heating bin (21), of the barrel body (11), a feeding door (112) is hinged to the feeding hole (111) of the barrel body (11), a liquid inlet pipe (113) is communicated with one end, close to the heating bin (21), of the barrel body (11), a heating jacket layer (211) is fixedly connected to the lower end of the heating bin (21), an electric heating plate (212) is fixedly connected between the heating jacket layer (211) and the heating bin (21), an air outlet pipe (22) is communicated with the upper end of the heating bin (21), the air outlet pipe (22) is positioned in the barrel body (11), a plurality of air outlet holes (221) are formed in the air outlet pipe (22), a plurality of cloth inlet openings (115) are formed in the outer side of the barrel body (11), a cloth inlet door (116) is hinged to the cloth inlet opening (115) of the barrel body (11), a collecting pipe (32) is communicated with the lower end of the barrel body (11), the collecting pipe (32) is provided with a water pump (321), and one end of the collecting pipe (32) is communicated with one end of the cylinder body (11) close to the heating bin (21).

2. An energy-efficient cloth dyeing machine as claimed in claim 1, characterized in that: the lower end of the cylinder body (11) is fixedly connected with a filter screen (31), and the filter screen (31) is positioned above the collecting pipe (32).

3. An energy-efficient cloth dyeing machine as claimed in claim 1, characterized in that: a plurality of motors (13) are fixedly connected to the outer side of the barrel body (11), a rotating rod (131) is fixedly connected to an output shaft of the motors (13), the rotating rod (131) penetrates through the barrel body (11), and the rotating rod (131) is rotatably connected with the barrel body (11).

4. An energy-efficient cloth dyeing machine as claimed in claim 1, characterized in that: the upper end of the cylinder body (11) is provided with a plurality of air inlets (12), and the air inlets (12) of the cylinder body (11) are fixedly connected with an air blower (121).

5. An energy-efficient cloth dyeing machine as claimed in claim 1, characterized in that: the cloth guide frame (15) is fixedly connected to the outer side of the barrel body (11), a second motor (152) is fixedly connected to one end, far away from the barrel body (11), of the cloth guide frame (15), a guide rod (151) is fixedly connected to an output shaft of the second motor (152), and the guide rod (151) is rotatably connected with the cloth guide frame (15).

6. An energy-efficient cloth dyeing machine as claimed in claim 1, characterized in that: the cloth feeding door (116) is provided with a window (118), and the window (118) of the cloth feeding door (116) is fixedly connected with a perspective window (119).

7. An energy-efficient cloth dyeing machine as claimed in claim 1, characterized in that: sealing pieces (117) are arranged between the cloth feeding door (116), the feeding door (112) and the barrel body (11), and the sealing pieces (117) are fixedly connected with the feeding door (112) and the cloth feeding door (116) respectively.

8. An energy-efficient cloth dyeing machine as claimed in claim 1, characterized in that: the lower end of the barrel (11) is fixedly connected with a supporting base (16), one end of the supporting base (16) is fixedly connected with a workbench (17), and two ends of the workbench (17) are fixedly connected with escalators (171).