CN215786691U - Sand mould cooling line - Google Patents

Sand mould cooling line Download PDF

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Publication number
CN215786691U
CN215786691U CN202122303831.4U CN202122303831U CN215786691U CN 215786691 U CN215786691 U CN 215786691U CN 202122303831 U CN202122303831 U CN 202122303831U CN 215786691 U CN215786691 U CN 215786691U
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Prior art keywords
sand mold
cooling
frame
box sleeve
sand
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CN202122303831.4U
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Chinese (zh)
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陆建华
王秋新
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CHANGZHOU JULING FOUNDRY CO LTD
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CHANGZHOU JULING FOUNDRY CO LTD
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Abstract

The utility model discloses a sand mold cooling line which comprises a three-dimensional cooling mechanism, a sand mold feeding mechanism, a front end box sleeve lifting mechanism, a rear end box sleeve lifting mechanism and a sand mold discharging mechanism, wherein the sand mold feeding mechanism and the front end box sleeve lifting mechanism are arranged at the right end of the three-dimensional cooling mechanism, the rear end box sleeve lifting mechanism and the sand mold discharging mechanism are arranged at the left end of the three-dimensional cooling mechanism, and the three-dimensional cooling mechanism comprises a three-layer cooling frame and a top layer transfer frame. The utility model has the advantages that through the arrangement of the three-dimensional cooling mechanism and the cooperation of the sand mold online mechanism, the front end box sleeve lifting mechanism, the rear end box sleeve lifting mechanism and the sand mold offline mechanism, the degree of automation is high, the cooling capacity is large, the cooling effect is good, the heat preservation and cooling time of the casting in the sand mold can be determined according to the shape and the size of the casting, and meanwhile, the occupied area of a cooling line is greatly saved.

Description

Sand mould cooling line
Technical Field
The utility model relates to the technical field of sand mold cooling, in particular to a sand mold cooling line.
Background
Ordinary sand casting, which uses sand as casting mold material, is also called sand casting and founding, and comprises three types of sand mold, dry sand mold and chemical hardening sand mold, but not all the sand can be used for casting. The advantage is lower cost because the sand used by the casting mould can be reused, the disadvantage is that the casting mould is time-consuming to make, the casting mould itself can not be reused, and the finished product can be obtained after the mould is destroyed.
The sand mould that has made still need carry out secondary natural cooling after pouring and once cooling are accomplished to the pouring cooling line, and prior art is to place the sand mould and carry out natural cooling on the open air, not only occupies a large amount of spaces, still needs a large amount of time of wasting to get, put the sand mould.
Therefore, it is necessary to develop a sand mold cooling line to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a sand mold cooling line which is high in automation degree, large in cooling capacity and good in cooling effect.
In order to achieve the purpose, the utility model provides the following technical scheme: a sand mold cooling line comprises a three-dimensional cooling mechanism, a sand mold feeding mechanism, a front end box sleeve lifting mechanism, a rear end box sleeve lifting mechanism and a sand mold discharging mechanism, wherein the sand mold feeding mechanism and the front end box sleeve lifting mechanism are arranged at the right end of the three-dimensional cooling mechanism, the rear end box sleeve lifting mechanism and the sand mold discharging mechanism are arranged at the left end of the three-dimensional cooling mechanism, the three-dimensional cooling mechanism comprises a three-layer cooling frame and a top layer transfer frame, long guide rails are respectively arranged on the surfaces of the three-layer cooling frame and the top layer transfer frame, a plurality of box sleeves are arranged on the surfaces of the long guide rails in a rolling manner, each box sleeve comprises a shell and a base, rollers are arranged at four corners of the bottom end of each base, and the box sleeves slide on the long guide rails through the rollers;
the sand mold feeding mechanism is arranged on the side portion of the three-dimensional cooling mechanism and comprises a support frame, a lifting assembly and a transfer assembly are mounted on the support frame, the lifting assembly moves up and down along the support frame, the transfer assembly moves horizontally along the support frame, the lifting assembly comprises a first linear guide rail, a first sliding block, a speed reducing motor, a driving chain wheel, a driven chain wheel, a chain and a bearing platform, the first linear guide rail is fixed on the side wall of the support frame, the speed reducing motor and the driving chain wheel are mounted beside the support frame, the speed reducing motor drives the driving chain wheel to rotate, the driven chain wheel is arranged at the top end of the driving chain wheel, the chain is mounted on the driving chain wheel and the driven chain wheel, the first sliding block moves up and down along the first linear guide rail, two ends of the chain are fixed on the first sliding block, and the bearing platform is fixed on one side of the first sliding block;
the transfer assembly comprises a first hydraulic cylinder and a first manipulator which is slidably mounted on a support frame, the first manipulator can clamp the box body shell, a bridge plate is mounted on the support frame, and the bridge plate and a base of a box sleeve on the box sleeve conveying layer are on the same horizontal plane;
front end case cover hoist mechanism and rear end case cover hoist mechanism set up respectively at three-dimensional cooling body's both ends, all include erects frame, electric block, second linear guide, second slider, propulsion jar, bearer frame, erects the frame for multilayer structure, and the quantity of propulsion jar has a plurality ofly, and every layer all installs one, second linear guide installs on the erects frame lateral wall, and the bearer frame is fixed with the second slider to reciprocate along second linear guide through the second slider, electric block fixes on the erects frame top for the drive bearer frame reciprocates, be provided with the guide rail that is used for accepting the case cover in the bearer frame.
Preferably, the sand mold unloading mechanism comprises a transverse support, a second hydraulic cylinder and a second manipulator, the transverse support is vertically arranged at the top end of the three-dimensional cooling mechanism, and the second manipulator is slidably mounted on the transverse support and driven by the second hydraulic cylinder.
Preferably, the bottom end of the transverse support is provided with a hopper for collecting sand molds. .
Preferably, the sand mold feeding mechanism is arranged on a sand mold conveying line.
Preferably, bearing platform top both sides are installed with sand mould transfer chain assorted bridging rail, and bearing platform mid-mounting has the lock valve.
Preferably, adjacent said sleeves of each layer are pressed against each other.
The utility model has the technical effects and advantages that: the utility model has the advantages that through the arrangement of the three-dimensional cooling mechanism and the cooperation of the sand mold online mechanism, the front end box sleeve lifting mechanism, the rear end box sleeve lifting mechanism and the sand mold offline mechanism, the degree of automation is high, the cooling capacity is large, the cooling effect is good, the heat preservation and cooling time of the casting in the sand mold can be determined according to the shape and the size of the casting, and meanwhile, the occupied area of a cooling line is greatly saved.
Drawings
Fig. 1 is an overall front view of the present invention.
FIG. 2 is an enlarged view of portion A of FIG. 1 according to the present invention.
Fig. 3 is an overall structure front view of a sand mold loading mechanism of the utility model.
Fig. 4 is a side view of a sand mold loading mechanism of the present invention.
Fig. 5 is a front elevation view of the front jacket lifting mechanism of the present invention.
FIG. 6 is an enlarged view of portion B of FIG. 4 according to the present invention.
FIG. 7 is an enlarged view of the portion C of FIG. 4 according to the present invention.
FIG. 8 is an enlarged view of portion D of FIG. 5 according to the present invention.
Fig. 9 is a schematic view of the overall structure of the case of the present invention.
Fig. 10 is an elevation view of a sand mold offline mechanism of the present invention.
In the figure: the sand mold cooling device comprises a three-dimensional cooling mechanism 1, a sand mold feeding mechanism 2, a front end box sleeve lifting mechanism 3, a rear end box sleeve lifting mechanism 4, a sand mold unloading mechanism 5, a cooling frame 6, a top layer transfer frame 7, a box sleeve 8, a shell 9, a base 10, a support frame 11, a speed reduction motor 12, a driving chain wheel 13, a bearing platform 14, a first hydraulic cylinder 15, a first mechanical arm 16, a vertical frame 17, an electric hoist 18, a propelling cylinder 19, a bearing frame 20, a transverse support 21 and a second mechanical arm 22.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model provides a sand mold cooling line as shown in figures 1-10, which comprises a three-dimensional cooling mechanism 1, a sand mold feeding mechanism 2, a front end box sleeve lifting mechanism 3, a rear end box sleeve lifting mechanism 4 and a sand mold unloading mechanism 5, wherein the sand mold feeding mechanism 2 and the front end box sleeve lifting mechanism 3 are arranged at the right end of the three-dimensional cooling mechanism 1, the rear end box sleeve lifting mechanism 4 and the sand mold unloading mechanism 5 are arranged at the left end of the three-dimensional cooling mechanism 1, the three-dimensional cooling mechanism 1 comprises a three-layer cooling frame 6 and a top layer transfer frame 7, the top layer transfer frame 7 is used for transferring empty box sleeves 8, long guide rails are arranged on the surfaces of the three-layer cooling frame 6 and the top layer transfer frame 7, a plurality of box sleeves 8 are arranged on the surfaces of the long guide rails in a rolling manner, the cooling time of each layer of cooling frame 6 can be adjusted according to the interval of the box sleeves 8, the cooling efficiency is improved, the box sleeves 8 comprise a shell 9 and a base 10, four corners of the bottom end of the base 10 are provided with rollers, and the box sleeve 8 slides on the long guide rail through the rollers;
the sand mold feeding mechanism 2 is arranged on the side part of the three-dimensional cooling mechanism 1 and comprises a support frame 11, a lifting assembly and a transfer assembly are arranged on the support frame 11, the lifting assembly moves up and down along the support frame 11, the transfer assembly moves horizontally along the support frame 11, the lifting component comprises a first linear guide rail, a first slide block, a speed reducing motor 12, a driving chain wheel 13, a driven chain wheel, a chain and a bearing platform 14, the first linear guide rail is fixed on the side wall of the support frame 11, the speed reducing motor 12 and the driving chain wheel 13 are arranged beside the support frame 11, the speed reducing motor 12 drives the driving chain wheel 13 to rotate, the driven chain wheel is arranged at the top end of the driving chain wheel 13, the chain is arranged on the driving chain wheel 13 and the driven chain wheel, the first sliding block moves up and down along the first linear guide rail, two ends of the chain are fixed on the first sliding block, and the bearing platform 14 is fixed on one side of the first sliding block;
the transfer assembly comprises a first hydraulic cylinder 15 and a first manipulator 16 which is slidably mounted on a support frame 11, the first manipulator 16 can clamp the box body shell 9, a bridge plate is mounted on the support frame 11, and the bridge plate and a base 10 of the box sleeve 8 on a box sleeve 8 conveying layer are on the same horizontal plane, so that the sand mold is prevented from falling and being damaged in the transfer process;
front end case cover hoist mechanism 3 and rear end case cover hoist mechanism 4 set up respectively at three-dimensional cooling body 1's both ends, all include erects frame 17, electric block 18, second linear guide, second slider, impel jar 19, bearer frame 20, and erects frame 17 for multilayer structure, impel the quantity of jar 19 to have a plurality ofly, and one is all installed on every layer, second linear guide installs on erects frame 17 lateral wall, and bearer frame 20 is fixed with the second slider to reciprocate along second linear guide through the second slider, electric block 18 is fixed on erects frame 17 top for drive bearer frame 20 reciprocates, be provided with the guide rail that is used for accepting case cover 8 in the bearer frame 20, wherein rear end case cover hoist mechanism 4 in only need set up one can, install by top layer transport frame 7.
Further, in the above technical solution, the sand mold offline mechanism 5 includes a transverse support 21, a second hydraulic cylinder and a second manipulator 22, the transverse support 21 is vertically disposed at the top end of the three-dimensional cooling mechanism 1, the second manipulator 22 is slidably mounted on the transverse support 21 and driven by the second hydraulic cylinder, and a hopper for collecting sand molds is disposed at the bottom end of the transverse support 21;
further, in the above technical scheme, the sand mold feeding mechanism 2 is installed on a sand mold conveying line;
further, in the above technical scheme, bridging rails matched with the sand mold conveying lines are installed on two sides of the top end of the bearing platform 14, and a locking valve is installed in the middle of the bearing platform 14;
further, in the above technical solution, the adjacent cases 8 of each layer are pressed against each other, and the movement of the cases 8 is performed by the pressing force.
This practical theory of operation:
when the lifting device works, a first mechanical arm 16 in the transfer assembly clamps a shell 9 of a box sleeve 8 on a top layer transfer frame 7, a hydraulic cylinder is shortened to drive the shell 9 to move above the lifting assembly, a poured sand mold is conveyed to a sand mold feeding mechanism 2 through a sand mold conveying line, the lifting assembly works, a speed reducing motor 12 works to drive a chain to drive a bearing platform 14 to move upwards, the bearing platform 14 drives a sand mold trolley to move upwards, embedding the sand mold on the sand mold trolley into the shell 9, extending the first hydraulic cylinder 15 to push the shell 9 and the sand mold to move together to the base 10 of the box sleeve 8 on the top layer transfer frame 7 through the bridge plate, releasing the shell 9 by the manipulator, extruding and pushing the box sleeve 8 with the sand mold by the left empty box sleeve 8 to move into the bearing frame 20 of the front-end box sleeve lifting mechanism 3, driving the box sleeve 8 to move to the side of one layer of cooling frame 6 through the electric hoist 18, and pushing the box sleeve into the cooling frame by the pushing cylinder 19;
case 8 moves to the left side from cooling frame 6 right side and carries out the natural cooling, squeeze the bearing frame 20 in the left rear end case cover hoist mechanism 4 through adjacent case cover 8 after the cooling, and promote top layer transport frame 7 one side through electric block 18, in pushing away top layer transport frame 7 through propulsion cylinder 19, when case 8 moves to sand mould unloading mechanism 5 one side, second manipulator 22 presss from both sides 8 casings 9 tightly, second hydraulic cylinder drive manipulator drives casing 9 and moves toward one side, the sand mould that is located casing 9 drops in the hopper, then second hydraulic cylinder drives casing 9 and resets, empty case 8 continues to circulate toward the right side motion.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the utility model.

Claims (6)

1. A sand mould cooling line which characterized in that: comprises a three-dimensional cooling mechanism (1), a sand mold online mechanism (2), a front end box sleeve lifting mechanism (3), a rear end box sleeve lifting mechanism (4) and a sand mold offline mechanism (5), the sand mold feeding mechanism (2) and the front end box sleeve lifting mechanism (3) are arranged at the right end of the three-dimensional cooling mechanism (1), the rear end box sleeve lifting mechanism (4) and the sand mold discharging mechanism (5) are arranged at the left end of the three-dimensional cooling mechanism (1), the three-dimensional cooling mechanism (1) comprises three layers of cooling frames (6) and a top layer transfer frame (7), long guide rails are arranged on the surfaces of the three layers of cooling frames (6) and the top layer transfer frame (7), a plurality of box sleeves (8) are arranged on the surfaces of the long guide rails in a rolling manner, the box sleeve (8) comprises a shell (9) and a base (10), rollers are mounted at four corners of the bottom end of the base (10), and the box sleeve (8) slides on the long guide rail through the rollers;
the sand mould mechanism (2) that reaches standard grade sets up at three-dimensional cooling body (1) lateral part, including support frame (11), installs lifting subassembly and transfer subassembly on support frame (11), and the lifting subassembly is along support frame (11) up-and-down motion, and the transfer subassembly is along support frame (11) horizontal migration, the lifting subassembly includes first linear guide, first slider, gear motor (12), driving sprocket (13), driven sprocket, chain and load-bearing platform (14), first linear guide fixes on support frame (11) lateral wall, and gear motor (12) and driving sprocket (13) are installed by support frame (11), and gear motor (12) drive driving sprocket (13) and rotate, driven sprocket sets up the top at driving sprocket (13), the chain is installed on driving sprocket (13) and driven sprocket, first slider is along first linear guide up-and-down motion, both ends of the chain are fixed on the first sliding block, and the bearing platform (14) is fixed on one side of the first sliding block;
the transfer assembly comprises a first hydraulic cylinder (15) and a first manipulator (16) which is slidably mounted on a support frame (11), the first manipulator (16) can clamp the box body shell (9), a bridge plate is mounted on the support frame (11), and the bridge plate and a base (10) of a box sleeve (8) on a conveying layer of the box sleeve (8) are on the same horizontal plane;
front end case cover hoist mechanism (3) and rear end case cover hoist mechanism (4) set up respectively at the both ends of three-dimensional cooling body (1), all include erects frame (17), electric block (18), second linear guide, second slider, propulsion jar (19), carriage (20), and erects frame (17) and be multilayer structure, and the quantity of propulsion jar (19) has a plurality ofly, and one is all installed on every layer, second linear guide installs on erects frame (17) lateral wall, and carriage (20) are fixed with the second slider to reciprocate along second linear guide through the second slider, electric block (18) are fixed on erects frame (17) top for drive carriage (20) reciprocate, be provided with the guide rail that is used for accepting case cover (8) in carriage (20).
2. A sand mold cooling line according to claim 1, characterized in that: the sand mold offline mechanism (5) comprises a transverse support (21), a second hydraulic cylinder and a second mechanical arm (22), wherein the transverse support (21) is vertically arranged at the top end of the three-dimensional cooling mechanism (1), and the second mechanical arm (22) is slidably arranged on the transverse support (21) and driven by the second hydraulic cylinder.
3. A sand mold cooling line according to claim 2, characterized in that: and a hopper for collecting sand molds is arranged at the bottom end of the transverse support (21).
4. A sand mold cooling line according to claim 1, characterized in that: the sand mold feeding mechanism (2) is arranged on a sand mold conveying line.
5. A sand mold cooling line according to claim 3, characterized in that: bearing platform (14) top both sides install with sand mould transfer chain assorted bridging rail, and bearing platform (14) mid-mounting has the lock valve.
6. A sand mold cooling line according to claim 1, characterized in that: the adjacent box sleeves (8) of each layer are pressed against each other.
CN202122303831.4U 2021-09-23 2021-09-23 Sand mould cooling line Active CN215786691U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122303831.4U CN215786691U (en) 2021-09-23 2021-09-23 Sand mould cooling line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122303831.4U CN215786691U (en) 2021-09-23 2021-09-23 Sand mould cooling line

Publications (1)

Publication Number Publication Date
CN215786691U true CN215786691U (en) 2022-02-11

Family

ID=80165514

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122303831.4U Active CN215786691U (en) 2021-09-23 2021-09-23 Sand mould cooling line

Country Status (1)

Country Link
CN (1) CN215786691U (en)

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