CN215770861U - Coil winding straightening mechanism - Google Patents
Coil winding straightening mechanism Download PDFInfo
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- CN215770861U CN215770861U CN202122198062.6U CN202122198062U CN215770861U CN 215770861 U CN215770861 U CN 215770861U CN 202122198062 U CN202122198062 U CN 202122198062U CN 215770861 U CN215770861 U CN 215770861U
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- magnetic ring
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Abstract
The utility model discloses a coil winding straightening mechanism which comprises a magnetic ring fixing seat arranged on a rack, wherein a magnetic ring fixing groove which is opened at the upper part and is used for accommodating a magnetic ring is arranged on the magnetic ring fixing seat, a jacking assembly used for pressing the magnetic ring and a line pressing assembly used for pressing a winding line head are arranged on the rack and above the magnetic ring fixing seat, and straightening assemblies which can extend to the left side and the right side of the magnetic ring fixing seat and are used for clamping the winding line head and straightening the winding line head outwards are also arranged on the rack. The utility model has the advantages of high automation degree, high production speed, high product quality and low cost.
Description
Technical Field
The utility model relates to the technical field of coil production equipment, in particular to a coil winding and straightening mechanism.
Background
The electromagnetic assembly is widely applied to various fields, and is inevitably and often used in various types of electronic products, so that the quality of the manufacturing quality of the electromagnetic assembly is closely related to the service life and the quality of the electronic product. The application of magnetic ring induction coils in electromagnetic assemblies is more extensive.
An inductor is a common electromagnetic component, a coil on the inductor generally comprises a magnetic ring, windings and pins, wherein 1 to 2 groups of windings are wound on the magnetic ring, and the ends (2 to 4) of the windings are wound on the pins. In the process of producing the coil, after the winding is wound on the magnetic ring, the wire ends of the winding are often messy and need to be straightened and smoothed, so that the subsequent operation of winding the wire ends and winding the stitches is facilitated.
In the prior art, the winding end of a wire needs to be straightened manually, but the speed is low, the efficiency is low, the production flow of the coil is seriously slowed down, the quality of straightening the end of the wire is uneven, and the labor cost is high.
The present invention has been made based on such a situation.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides the coil winding straightening mechanism which is high in automation degree, high in production speed, high in product quality and low in cost.
The utility model is realized by the following technical scheme:
a coil winding straightening mechanism comprises a magnetic ring fixing seat arranged on a rack, a magnetic ring fixing groove which is opened above and used for containing a magnetic ring is arranged on the magnetic ring fixing seat, a jacking assembly used for pressing the magnetic ring and a line pressing assembly used for pressing a winding line head are arranged on the rack and above the magnetic ring fixing seat, and straightening assemblies which can extend to the left side and the right side of the magnetic ring fixing seat and are used for clamping the winding line head to straighten the winding line head outwards are further arranged on the rack.
The coil winding straightening mechanism comprises a magnetic ring pressing member and a first drive, wherein the pressing member can extend into the magnetic ring fixing groove and press the magnetic ring downwards, and the first drive drives the magnetic ring pressing member to move.
The coil winding straightening mechanism comprises a winding head and a second drive, wherein the winding head is arranged on the winding head, the second drive drives the winding head to move up and down, and the second drive drives the winding head to move up and down.
In the coil winding straightening mechanism, the wire pressing head has an extension part extending in a direction crossing a winding length direction.
According to the coil winding straightening mechanism, the wire pressing head is sheet-shaped.
The coil winding straightening mechanism comprises a clamping manipulator capable of being opened and closed to clamp a winding head, a clamping driver for driving the clamping manipulator to be opened and closed, and a straightening driver for driving the clamping manipulator to be far away from or close to a magnetic ring along the length direction of the winding head, wherein the clamping manipulator is arranged at an output end of the clamping driver, and the clamping driver is arranged at an output end of the straightening driver.
According to the coil winding straightening mechanism, the straightening driver is connected with a carry driver which is used for driving the straightening driver to move back and forth so as to enable the clamping manipulator to respectively extend from back to front to the left side and the right side of the magnetic ring fixing seat.
According to the coil winding straightening mechanism, the clamping manipulator comprises an upper clamping jaw and a lower clamping jaw, and a wire clamping groove is formed in one surface, opposite to the upper clamping jaw and/or the lower clamping jaw, of the upper clamping jaw and/or the lower clamping jaw.
According to the coil winding straightening mechanism, the upper clamping jaw and the lower clamping jaw are both sheet-shaped.
According to the coil winding straightening mechanism, the left side and the right side of the magnetic ring fixing groove are respectively provided with the wire passing openings.
Compared with the prior art, the utility model has the following advantages:
1. the utility model can realize the function of automatically straightening the winding wire end: firstly, placing a magnetic ring which is wound into a magnetic ring fixing groove; after the magnetic ring fixing seat reaches a station, the jacking assembly compresses and fixes the magnetic ring; then, the wire pressing assembly presses down the wire ends of the winding wires towards the left side and the right side respectively, and then the wire pressing assembly returns; and then, the straightening assembly clamps the winding wire ends from the left side and the right side of the magnetic ring fixing seat respectively and straightens the winding wire ends outwards respectively, and the straightening assembly loosens the wire ends and returns after straightening. The process of straightening the winding thread end is automatic, manual participation is not needed, the operation speed is high, the action is accurate, and the product quality is high.
2. According to the magnetic ring pressing device, the first drive is used for driving the magnetic ring pressing piece to lift so as to press or loosen the magnetic ring, the structure is simple, and the control is convenient. The magnetic ring is pressed by the magnetic ring pressing piece to fix the magnetic ring, so that the magnetic ring is prevented from moving in a disorder manner in the subsequent line pressing and straightening processes. The second drive is used for driving the lift of pressure thread end to press the wire winding thread end to the magnetic ring left and right sides and press the horizontal direction, so that subsequent double-layered line process of flare-outing. The clamping drive can drive the clamping manipulator to close so as to clamp the winding thread end, and the straightening drive drives the clamping drive and the clamping manipulator on the clamping drive to move outwards in the horizontal direction together, so that the winding thread end is straightened. Automatic action, simple structure, fast speed and high efficiency.
3. In the utility model, a wire clamping groove is arranged on one surface of the upper clamping jaw and/or the lower clamping jaw opposite to each other. Therefore, the winding can be clamped by the upper clamping jaw and the lower clamping jaw, and the winding can be pulled in the wire clamping groove, so that the winding is prevented from being flattened and broken.
4. In the utility model, the wire pressing head is sheet-shaped. The line ball area is bigger like this, more easily with the smooth horizontal direction of pressing of wire winding end of a thread.
5. In the utility model, the upper clamping jaw and the lower clamping jaw are both sheet-shaped. Therefore, the wire smoothing area can be increased, and errors caused by inaccurate action of the upper clamping jaw and the lower clamping jaw can be compensated.
Drawings
The following detailed description of embodiments of the utility model is provided in conjunction with the appended drawings, in which:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an exploded schematic view of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
fig. 4 is a schematic view of the working state of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and the detailed description.
As shown in fig. 1 to 4, the coil winding straightening mechanism includes a magnetic ring fixing seat 1 disposed on a frame, a magnetic ring fixing groove 11 opened above the magnetic ring fixing seat 1 and used for accommodating a magnetic ring, a pressing component 2 disposed on the frame and above the magnetic ring fixing seat 1 and used for pressing the magnetic ring, and a line pressing component 3 for pressing down a winding end, and a straightening component 4 disposed on the frame and capable of extending to the left and right sides of the magnetic ring fixing seat 1 and used for clamping the winding end and straightening the winding end outward.
The utility model can realize the function of automatically straightening the winding wire end: firstly, placing the magnetic ring which is wound into the magnetic ring fixing groove 11; after the magnetic ring fixing seat 1 reaches a station, the jacking assembly 2 compresses and fixes the magnetic ring; then, the wire pressing assembly 3 presses down the wire ends of the winding wires towards the left side and the right side respectively, and the wire pressing assembly 3 returns; then, the straightening component 4 clamps the winding wire ends from the left side and the right side of the magnetic ring fixing seat 1 respectively and straightens the winding wire ends outwards respectively, and after straightening, the straightening component 4 loosens the wire ends and returns. The process of straightening the winding thread end is automatic, manual participation is not needed, the operation speed is high, the action is accurate, and the product quality is high.
Preferably, as shown in fig. 4, the pressing assembly 2, the line pressing assembly 3 and the straightening assembly 4 are all fixed on a frame, a turntable is arranged on the frame, and the magnetic ring fixing seat 1 is fixed on the turntable to realize continuous assembly line operation, that is, the magnetic ring fixing seat 1 sequentially enters the stations and sequentially exits the stations.
In a more specific embodiment of the present invention, the pressing assembly 2 includes a magnetic ring pressing member 22 capable of extending into the magnetic ring fixing groove 11 and pressing downward on the magnetic ring, and a first driver 21 for driving the magnetic ring pressing member 22 to move, wherein the first driver 21 is disposed on the frame. Namely, the first driver 21 drives the magnetic ring jacking member 22 to lift up and down so as to jack or loosen the magnetic ring, the structure is simple, and the control is convenient. The magnetic ring is pressed by the magnetic ring pressing member 22 to fix the magnetic ring, so as to prevent the magnetic ring from moving in a subsequent pressing and straightening process.
Preferably, the magnetic ring abutting member 22 is located right above the magnetic ring fixing groove 11.
Preferably, the first driving device 21 is an air cylinder, so that type selection purchasing is facilitated, and equipment cost is reduced.
In a more specific embodiment of the present invention, the wire pressing assembly 3 includes a wire pressing head 32 that can be lifted to press down the winding head, and a second drive 31 that drives the wire pressing head 32 to be lifted, and the second drive 31 is provided on the frame. That is, the second driver 31 drives the pressing head 32 to move up and down, so as to press the winding head to the left and right sides of the magnetic ring and to the horizontal direction, thereby facilitating the subsequent wire clamping and straightening processes.
Preferably, the wire pressing heads 32 are respectively located above the left side and the right side of the magnetic ring fixing seat 1.
Preferably, the second driving device 31 is a cylinder, which is convenient for type selection purchase and reduces the equipment cost.
In a more specific embodiment of the utility model, the crimping head 32 has an extension that extends across the length of the wire. The extension part is provided with an avoiding space on the upper part while pressing the end of the winding wire, so that interference with the operation of other components such as the top pressing component 2 is avoided.
In a more specific embodiment of the present invention, the crimping head 32 is sheet-like. The line ball area is bigger like this, more easily with the smooth horizontal direction of pressing of wire winding end of a thread.
In a more specific embodiment of the present invention, the straightening assembly 4 includes a clamping manipulator capable of opening and closing to clamp the end of the winding thread, a clamping driver 43 for driving the clamping manipulator to open and close, and a straightening driver 44 for driving the clamping manipulator to move away from or close to the magnetic ring along the length direction of the end of the thread, wherein the clamping manipulator is disposed at the output end of the clamping driver 43, and the clamping driver 43 is disposed at the output end of the straightening driver 44. That is, the grip drive 43 drives the grip robot to close to grip the end of the wound thread, and the straightening drive 44 drives the grip drive 43 and the grip robot thereon to move horizontally outward together, thereby straightening the end of the wound thread. Automatic action, simple structure, fast speed and high efficiency.
The clamping drive 43 is preferably a parallel jaw cylinder (clamping drive body 432, clamping drive jaw 431), and the straightening drive 44 is also preferably a parallel jaw cylinder (straightening drive body 442, straightening drive jaw 441) to reduce the cost and improve the precision of the operation.
In a more specific embodiment of the present invention, a carry driver 45 is connected to the straightening driver 44 for driving the straightening driver 44 to move back and forth so as to extend the clamping manipulator to the left side and the right side of the magnetic ring fixing seat 1 from back to front, respectively. The carry driver 45 is provided on the chassis, and the straightening driver 44 is provided at the output end of the carry driver 45. As shown in fig. 4, in the continuous operation, the magnetic ring fixing seat 1 enters the station and then exits the station, in the process, the carry driver 45 drives the clamping manipulator to retreat to avoid and pass the magnetic ring fixing seat 1, so that the magnetic ring fixing seat 1 enters the station or exits the station, and the carry driver 45 drives the clamping manipulator to advance to enable the clamping manipulator to reach the position capable of clamping the end of the winding wire, thereby being beneficial to the automatic continuous operation.
The carry driving 45 is preferably an air cylinder, so that the cost is low, the type selection is facilitated, and the control is facilitated.
In a more specific embodiment of the present invention, the clamping robot comprises an upper clamping jaw 41 and a lower clamping jaw 42, and a clamping slot 421 is provided on one opposite side of the upper clamping jaw 41 and/or the lower clamping jaw 42. Therefore, the upper clamping jaw 41 and the lower clamping jaw 42 can clamp the winding and enable the winding to be pulled in the winding clamping groove 421, and the winding is prevented from being flattened and broken.
In a more specific embodiment of the utility model, the upper jaw 41 and the lower jaw 42 are both sheet-like. Therefore, the wire stroking area can be increased, and errors caused by inaccurate actions of the upper clamping jaw 41 and the lower clamping jaw 42 can be compensated.
In a more specific embodiment of the present invention, the left and right sides of the magnetic ring fixing groove 11 are respectively provided with the wire passing openings 12, which is beneficial to allow the winding wire end to pass through only the wire passing openings 12, so that the direction of the winding wire end after being straightened is fixed for the subsequent winding operation.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. The utility model provides a coil winding mechanism of flare-outing which characterized in that: the magnetic ring winding machine is characterized by comprising a magnetic ring fixing seat (1) arranged on a rack, a magnetic ring fixing groove (11) with an open upper part and used for containing a magnetic ring is formed in the magnetic ring fixing seat (1), a jacking assembly (2) used for pressing the magnetic ring and a line pressing assembly (3) used for pressing a winding wire end are arranged on the rack and above the magnetic ring fixing seat (1), and straightening assemblies (4) which can stretch to the left side and the right side of the magnetic ring fixing seat (1) and are used for clamping the winding wire end to straighten the winding wire end outwards are further arranged on the rack.
2. A coil winding straightening mechanism according to claim 1, characterized in that: the jacking component (2) comprises a magnetic ring jacking piece (22) which can extend into the magnetic ring fixing groove (11) and press the magnetic ring downwards and a first drive (21) which drives the magnetic ring jacking piece (22) to move.
3. A coil winding straightening mechanism according to claim 1, characterized in that: the wire pressing assembly (3) comprises a wire pressing head (32) capable of lifting to press the winding wire head downwards and a second driver (31) for driving the wire pressing head (32) to lift.
4. A coil winding straightening mechanism according to claim 3, characterized in that: the crimping head (32) has an extension extending in a direction crossing the length of the wire.
5. A coil winding straightening mechanism according to claim 4, characterized in that: the wire pressing head (32) is sheet-shaped.
6. A coil winding straightening mechanism according to claim 1, characterized in that: the straightening assembly (4) comprises a clamping mechanical arm capable of being opened and closed to clamp the winding thread end, a clamping drive (43) used for driving the clamping mechanical arm to be opened and closed, and a straightening drive (44) used for driving the clamping mechanical arm to be far away from or close to the magnetic ring along the length direction of the thread end, wherein the clamping mechanical arm is arranged at the output end of the clamping drive (43), and the clamping drive (43) is arranged at the output end of the straightening drive (44).
7. A coil winding straightening mechanism according to claim 6, characterized in that: the straightening drive (44) is connected with a carry drive (45) which is used for driving the straightening drive (44) to move back and forth so as to enable the clamping manipulator to respectively extend to the left side and the right side of the magnetic ring fixing seat (1) from back to front.
8. A coil straightening mechanism according to claim 6 or 7, characterized in that: the clamping manipulator comprises an upper clamping jaw (41) and a lower clamping jaw (42), wherein a wire clamping groove (421) is formed in one opposite side of the upper clamping jaw (41) and/or the lower clamping jaw (42).
9. A coil winding straightening mechanism according to claim 8, characterized in that: the upper clamping jaw (41) and the lower clamping jaw (42) are both sheet-shaped.
10. A coil winding straightening mechanism according to claim 1, characterized in that: the left side and the right side of the magnetic ring fixing groove (11) are respectively provided with a wire passing opening (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122198062.6U CN215770861U (en) | 2021-09-10 | 2021-09-10 | Coil winding straightening mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122198062.6U CN215770861U (en) | 2021-09-10 | 2021-09-10 | Coil winding straightening mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215770861U true CN215770861U (en) | 2022-02-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122198062.6U Active CN215770861U (en) | 2021-09-10 | 2021-09-10 | Coil winding straightening mechanism |
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| Country | Link |
|---|---|
| CN (1) | CN215770861U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113744998A (en) * | 2021-09-10 | 2021-12-03 | 中山市科彼特自动化设备有限公司 | Automatic foot winding machine |
-
2021
- 2021-09-10 CN CN202122198062.6U patent/CN215770861U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113744998A (en) * | 2021-09-10 | 2021-12-03 | 中山市科彼特自动化设备有限公司 | Automatic foot winding machine |
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