CN215756212U

CN215756212U - EMUs vehicle lower part dismouting handling device

Info

Publication number: CN215756212U
Application number: CN202120973744.7U
Authority: CN
Inventors: 周大军; 吴炜; 胡机能; 钱锴; 童晓漫; 黄河柏
Original assignee: Wuhan Wuhan Railway Locomotive And Vehicle Equipment Co ltd
Current assignee: Wuhan Wuhan Railway Locomotive And Vehicle Equipment Co ltd
Priority date: 2021-05-08
Filing date: 2021-05-08
Publication date: 2022-02-08
Anticipated expiration: 2031-05-08

Abstract

The utility model discloses a device for dismounting and carrying parts under a motor train unit. The motor train unit lower part dismounting and mounting device comprises a motor train unit lower part dismounting and mounting device and a motor train unit lower part carrying device, wherein the motor train unit lower part dismounting and mounting device comprises an RGV (reduced graphics) train body, and a conveying tray, a lifting mechanism, a transverse moving roller way, a rail clamping system and a driving wheel system are arranged on the RGV train body; parts haulage equipment under EMUs car includes the AGV automobile body, install elevation structure, flexible arm fork device, horizontal rigid chain device, alignment assembly, hydraulic support, walking part and driving wheel system on the AGV automobile body. The utility model can adapt to the rapid dismounting and mounting mode of the movable frame vehicle of the track bridge, and has high flexibility and strong trafficability.

Description

EMUs vehicle lower part dismouting handling device

Technical Field

The utility model belongs to the technical field of bullet train equipment, and particularly relates to a device for dismounting, mounting and carrying parts under a motor train unit.

Background

When the motor car bottom bin equipment is disassembled and assembled at present, the following technology is adopted:

1. movable track and air cushion type replacement technology: firstly, the ground is peeled and damaged, and the operation safety is influenced; the air cushion rubber skirt is easy to wear and expensive; and thirdly, instability is easy to occur when the rail passes through the rail groove or the groove. All-directional carrying equipment is adopted to carry out technical upgrading gradually.

2. Movable rail and pit type lifting replacement technology: the movable rail needs a motor train unit to fix a parking lot, and is suitable for the conditions of vehicle type overhaul and small quantity; the movable track has extremely high safety locking performance; the movable track adopts a swing arm opening structure, and the length is limited, so that the requirement of conveying large-sized workpieces cannot be met.

3. The technology for replacing the lifting track and the pit type rotary table comprises the following steps: the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects of the background technology and provide the device for dismounting, mounting and carrying the lower parts of the motor train unit with high efficiency and high flexibility.

The technical scheme adopted by the utility model is as follows: a device for dismounting and carrying parts under a motor train unit comprises a device for dismounting and carrying parts under the motor train unit and a device for carrying parts under the motor train unit,

the disassembly and assembly equipment for the parts under the motor train unit comprises an RGV (reduced gauge volume) train body, wherein the RGV train body is provided with an RGV

The conveying tray is arranged at the top of the lifting mechanism and is used for receiving vehicle bottom equipment;

the lifting mechanism is positioned in the middle of the RGV body and used for lifting and dropping the conveying tray and the vehicle bottom equipment;

the transverse moving roller ways are distributed on two sides of the lifting mechanism and used for bearing the conveying tray when the conveying tray descends to the transverse moving height;

the rail clamping system is used for clamping the vehicle body on the rail bridge of the motor vehicle after the RGV vehicle body is stable;

the driving wheel system is used for driving the RGV body to walk on the bullet train track bridge;

EMUs parts haulage equipment includes the AGV automobile body under the car, install on the AGV automobile body and follow

The lifting structure is arranged at the lower part of the AGV body and is used for performing vertical alignment and fine adjustment when the telescopic arm fork device is lapped on a rail bridge of the electric vehicle;

the telescopic arm fork device is arranged on the lifting structure and used for extending out and lapping on a track bridge of the moving car and connecting with the transverse moving roller way to form a continuous transverse moving roller way and bear the transverse moving and supporting of the conveying tray;

a horizontal push-pull rigid chain device for pushing out and pulling back the conveying tray;

the alignment assemblies are arranged on two sides of the AGV body and used for realizing accurate alignment with the disassembling and assembling equipment;

the system comprises a hydraulic support and rigid support legs, wherein the rigid support legs are arranged at four corners of an AGV body and are extended and retracted through hydraulic control;

the traveling part is arranged at the bottom of the AGV body;

and the motor driving wheel system is used for controlling the walking part to move forwards, backwards, leftwards, rightwards and turn.

Further, the lifting mechanism comprises a bottom plate, a top plate and a lifting mechanism arranged between the bottom plate and the top plate, the lifting mechanism comprises a scissor assembly, a rigid chain assembly and a first driving mechanism, the bottom of the scissor assembly is installed on the bottom plate, the top of the scissor assembly is installed on the top plate, the rigid chain assembly is installed on the bottom plate, the top of the rigid chain assembly is connected with the bottom surface of the top plate, the first driving mechanism is used for driving the rigid chain assembly to lift, a lifting adjusting platform capable of moving back and forth is arranged at the top of the top plate, and a bias telescopic arm capable of moving left and right is arranged on the lifting adjusting platform.

Further, the offset telescopic arm comprises two second guide rails and a third driving mechanism, wherein the two second guide rails are arranged in parallel, a sliding rod is installed in each second guide rail, and the third driving mechanism drives the sliding rod to slide along the second guide rails.

Furthermore, the transverse moving roller way comprises two roller way grooves which are arranged in parallel, a plurality of rollers are arranged in the roller way grooves, the track grooves are arranged on the vehicle body, and the two roller way grooves are arranged along the direction perpendicular to the advancing direction of the vehicle body and are distributed on two sides of the lifting mechanism.

Furthermore, the rail clamping system comprises a plurality of rail clamping lock tongues, a hydraulic system and a pressure protection system, wherein the rail clamping lock tongues are arranged on the vehicle body, the rail clamping lock tongues are distributed on two sides along the advancing direction of the vehicle body and are positioned at the bottom of the transverse roller way, and the hydraulic system is used for driving the rail clamping lock tongues to extend out to abut against steel rails on two sides of the track bridge or retract to the original position.

Further, the end part of the telescopic arm fork device is in lap joint with a rail bridge of the bullet train; the telescopic arm fork device comprises a power box, a driven box, a transmission gear, a rack, a driving shaft and a driven shaft; the driving shaft penetrates through the power box, the driven shaft penetrates through the driven box, the driving shaft is in transmission connection with the driven shaft, the transmission gear is fixed on the driving shaft and the driven shaft respectively, the driving shaft is driven by the motor, the power rollers are installed on the roller supporting piece through hinge shafts, the supporting rollers are installed on the roller supporting piece through hinge shafts, the bottom of the roller supporting piece is fixed on the upper layer fork or an I-beam, the upper layer fork is installed on the groove-shaped beam through the cam follower, and the rack is fixed on the lower portion of the upper layer fork and meshed with the transmission gear.

Furthermore, the horizontal push-pull rigid chain device comprises a chain box, a mounting bracket, a rigid chain, a driving motor, a telescopic rail and a hook, wherein one end of the mounting bracket is fixed above the chain box, and the other end of the mounting bracket is suspended above the chain box and is connected with the telescopic rail in a sliding manner; the driving motor is fixed on one side of the mounting bracket, the output end of the driving motor is in driving connection with the driving chain wheel, one end of the rigid chain is fixed in the chain box, the other end of the rigid chain extends out of the lower portion of the driving chain wheel and extends to the upper portion of the telescopic track to be fixed with the outer end of the telescopic track, and the outer end of the telescopic track is fixedly connected with a hook used for pushing out and pulling back the conveying tray.

Further, the alignment assembly comprises an alignment block and a linear guide rail, an alignment protrusion is arranged at the front end of the alignment block, and the alignment block is connected with the linear guide rail in a sliding mode.

Furthermore, the motor driving wheel system comprises two sets of driving wheels, each set of driving wheels is connected with a walking motor, a steering motor and an angle encoder, the motors are connected with the drivers, the main controller is respectively connected with the two sets of walking motor drivers and the two sets of steering motor drivers, sends walking instructions to the walking motor drivers and sends steering instructions to the steering motor drivers, and accordingly forward, backward, leftward, rightward and steering movement of the walking part is controlled.

The utility model has the beneficial effects that: (1) the quick dismounting and mounting method of the movable trolley erection suitable for the track bridge is characterized in that a single set of combined dismounting and mounting operation (namely 1 RGV trolley and 1 AGV trolley) and two sets of double-coupler dismounting and mounting operation (namely 2 RGV trolleys and 2 AGV trolleys) of a motor car bottom bin device dismounting and mounting trolley (RGV) and a motor car intelligent transfer trolley (AGV) are compatible with the dismounting and mounting operation requirements of 8 tons of heavy load (maximum 10 tons) and ultra-long and ultra-wide chassis equipment; (2) flexibility and agility: the intelligent technology based on advanced AGV and RGV is adaptively developed, foundation transformation is not needed, fixed operation space is not occupied, the advantages of efficient operation, safe collision avoidance, automatic diagnosis and the like are achieved, the existing rail bridge moving vehicle erecting operation process is not influenced, and the assembling and disassembling operation of the motor train unit vehicle bottom equipment can be carried out most quickly in a beat manner; (3) high flexibility and strong trafficability: the omnibearing driving technology is adopted, the requirements of track passing and uphill passing in the overhaul warehouse are taken into consideration, the movable plate can flexibly move along any direction, and the movable plate is suitable for various ground passing conditions in the warehouse; (4) applicability, stability, advancement: the remote control mode and the manual control mode are combined, the requirements of long-distance transfer garage driving and high-precision alignment can be met, the requirements of real-time performance and high precision of motion control are met, and the stability of equipment is reflected; the optimization of the logistics sequence of the track bridge dismounting is realized through technical development, the bottleneck problem in the overhaul production is solved, and the advancement of equipment is reflected.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a top view of the present invention.

Fig. 3 is a side view of the present invention.

FIG. 4 is a schematic perspective view of an RGV of the present invention.

FIG. 5 is a schematic perspective view of another RGV of the present invention.

FIG. 6 is a schematic plan view of an RGV of the present invention.

Fig. 7 is a side view of fig. 6.

Fig. 8 is a top view of fig. 6.

FIG. 9 is a perspective view of the lifting mechanism of the present invention.

FIG. 10 is a plan view of the lift mechanism of the present invention.

FIG. 11 is a front view of an AGV of the present invention.

FIG. 12 is a side view of an AGV according to the present invention.

FIG. 13 is an overhead view of an AGV according to the present invention.

FIG. 14 is a perspective view of an AGV of the present invention.

FIG. 15 is a front view of the AGV telescopic boom fork arrangement of the present invention.

FIG. 16 is a side view of the AGV telescopic boom fork arrangement of the present invention.

FIG. 17 is a top view of the AGV telescopic boom fork arrangement of the present invention.

Fig. 18 is a cross-sectional view taken along line a-a of fig. 17.

Fig. 19 is a cross-sectional view taken at B-B in fig. 15.

FIG. 20 is a perspective view of the AGV telescopic boom fork arrangement of the present invention.

FIG. 21 is a front view of the AGV pushing and pulling horizontally on the rigid chain arrangement of the present invention.

FIG. 22 is a side view of the AGV pushing and pulling horizontally on the rigid chain arrangement of the present invention.

FIG. 23 is a top view of the AGV horizontal push and pull rigid chain arrangement of the present invention.

FIG. 24 is a perspective view of the AGV horizontal push and pull rigid chain arrangement of the present invention.

FIG. 25 is a schematic view of the hook structure of the AGV horizontal push and pull rigid chain apparatus of the present invention.

In the figure: 1-motor train unit lower part dismounting equipment; 1-1-RGV vehicle body; 1-1-1-alignment groove; 1-2-a delivery tray; 1-3-a lifting mechanism; 1-3-1-base plate; 1-3-2-top plate; 1-3-3-scissor assemblies; 1-3-4-scissor arms; 1-3-5-a glide assembly; 1-3-5-1-sliding rail; 1-3-5-2-slider; 1-3-6-rigid chain component; 1-3-6-1-rigid chain; 1-3-6-2-chain cassette; 1-3-7-a first drive mechanism; 1-3-8-a weighing sensor; 1-3-10-lifting adjusting platform; 1-3-10-1-platform body; 1-3-10-2-a second drive mechanism; 1-3-10-3-a first rail; 1-3-11-offset telescopic arm; 1-3-11-1-a second rail; 1-3-11-2-slide bar; 1-3-11-3-a third drive mechanism; 1-3-12-locating pins; 1-4-traversing a roller bed; 1-4-1-roller groove; 1-4-2-roller; 1-5-rail clamping system; 1-5-1-a rail-clamping bolt; 1-5-2-hydraulic system; 1-6-drive wheel system; 1-6-1-rubber wheel; 1-7-supporting the ground feet; 1-7-1-telescoping arm; 1-7-2-adjusting the ground feet; 1-8-cable drum; 1-9-an electrical control box;

2-motor train unit under-train part carrying equipment; 2-1-AGV body; 2-2-hydraulic support; 2-3-a walking part; 2-4-a horizontal push-pull rigid chain device; 2-4-1-chain cassette; 2-4-2-mounting a bracket; 2-4-3-telescopic rail; 2-4-3-1-slider; 2-4-3-2-orbital; 2-4-4-hook; 2-4-4-1-fixing plate; 2-4-4-2-connecting plate; 2-4-4-3-fixed shaft; 2-4-4-4-retractor; 2-4-5-rigid chains; 2-4-6-driving motor; 2-4-7-a drive sprocket; 2-4-8-pull ring; 2-5-unhooking mechanism; 2-6-conveying the tray; 2-7-alignment assembly; a 2-7-1-bit block; 2-7-2-linear guide rail; 2-7-3-alignment bulge; 2-8-lifting structure; 2-9-a telescopic boom fork device; 2-9-1-power box; 2-9-2-slave box; 2-9-3-driving shaft; 2-9-4-driven shaft; 2-9-5-drive shaft; 2-9-6-motor mounting seat; 2-9-7-drive gear; 2-9-8-channel beam; 2-9-9-upper layer fork; 2-9-10-1 power roller; 2-9-10-2-support roller; 2-9-11-guide wheel mounting seats; 2-9-12-rack; 2-9-13-roll support; 2-9-14-gimbal; 2-9-15-motor; 2-9-16-cam follower; 2-9-17-M18 proximity sensor; 2-9-18-i-beam;

3-a rail bridge of the locomotive; 3-1-rail; 4-a workpiece; 5-a hitch attachment; 6-train body of the motor train unit.

Detailed Description

The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

As shown in fig. 1-25, the utility model provides a device for dismounting and carrying lower parts of a motor train unit, which comprises a motor train unit lower part dismounting device (RGV)1 and a motor train unit lower part carrying device (AGV)2, wherein the motor train unit lower part dismounting device 1 mainly comprises an RGV vehicle body 1-1, a conveying tray 1-2, a lifting mechanism 1-3, a traversing roller way 1-4, a rail clamping system 1-5, a driving wheel system 1-6, ground foot supports 1-7, cable drums 1-8, a wireless remote control system (not shown in the figure), an electric control box 1-9 and the like; the lower part carrying equipment 2 of the motor train unit comprises an AGV body 2-1, a hydraulic support 2-2, a walking part 2-3, a horizontal push-pull rigid chain device 2-4, a unhooking mechanism 2-5, an alignment assembly 2-7, a lifting structure 2-8 and a telescopic arm fork device 2-9, and functions and specific structures of the equipment are described respectively as follows:

the RGV body 1-1 is composed of a body frame, the body frame is of a box-shaped structure and is formed by welding high-strength steel plates, is used for bearing workpieces and self weight, and is also a reference platform for installing a working operation and lifting mechanism. The front end of the vehicle body is provided with a hydraulic power device and an electric control box, and the rear end is provided with a cable drum. Alarm signals such as a buzzer alarm and a flashing light are arranged on the vehicle body, the buzzer alarm and the flashing light are always in a working state 2 seconds before the vehicle is started until the operation is finished, and safety operation of warning personnel during vehicle running is guaranteed.

The conveying tray 1-2 is used for carrying vehicle bottom equipment, a pull ring is arranged on the conveying tray, and the conveying tray is a conventional carrying tray.

After the motor train unit vehicle bottom equipment which is disassembled is placed on the conveying tray, the tray needs to be transversely moved to the motor train unit vehicle lower part conveying equipment AGV on one side, and at the moment, the pull hook on the motor train unit vehicle lower part conveying equipment AGV can stretch out to hook the pull ring to pull the conveying tray onto the motor train unit vehicle lower part conveying equipment AGV.

The lifting mechanism 1-3 is a main mechanism for lifting and dropping a vehicle bottom workpiece 1-11, and comprises a scissor assembly 1-3-3, a rigid chain assembly 1-3-6, a weighing sensor 1-3-8, a pull line sensor, a lifting adjusting platform 1-3-10, an offset load telescopic arm 1-3-11 and the like, wherein the designed lifting working stroke is 1250mm, the positioning accuracy is 1mm, and the rated load is 4000 kg.

When the lifting mechanism is lifted, the weighing sensors 1-3-8 detect the weight of the equipment, after the equipment is lifted to the bottom of the car in the lifting process, a value is suddenly increased according to the detection value, and after the computer of the car body detects the variable, the lifting action is stopped, so that the equipment is prevented from being damaged by the lifting mechanism when the lifting mechanism is over lifted. The stay wire sensor detects the height of the equipment, so that the height information of the lifting mechanism can be conveniently mastered in real time, and the stay wire sensor is positioned in a structure formed by the scissor fork assembly and is blocked, so that the stay wire sensor is not shown in the drawing.

The lifting adjusting platform 1-3-10 and the offset load telescopic arm 1-3-11 are main mechanisms for realizing the disassembly and assembly of the parts under the vehicle which are not positioned in the center of the bottom of the vehicle. The lifting adjusting platform 1-3-10 can move +/-100 mm in the front-back direction, the positioning precision is 1mm, the error of the workpiece in the front-back position direction is compensated, the offset telescopic arm 3-11 extends out +/-600 mm in the transverse direction, the positioning precision is 1mm, the lifting adjusting platform is used for bearing offset vehicle bottom equipment and simultaneously compensating the error of the workpiece in the left-right position direction.

Note that: when the load is more than 1000kg, the transverse extension of the offset telescopic arm is less than +/-100 mm.

The lifting mechanism 1-3 comprises a bottom plate 1-3-1, a top plate 1-3-2, a scissor assembly 1-3-3, a rigid chain assembly 1-3-6 and a first driving mechanism 1-3-7, wherein the bottom of the scissor assembly 1-3-3 is mounted on the bottom plate 1-3-1, the top of the scissor assembly 1-3-3 is mounted on the top plate 1-3-2, the rigid chain assembly 1-3-6 is mounted on the bottom plate 1-3-1, the top of the rigid chain assembly 1-3-6 is connected with the bottom surface of the top plate 1-3-2, the first driving mechanism 1-3-7 is used for driving the top of the rigid chain assembly 1-3-6 to lift, the top of the top plate 1-3-2 is provided with a lifting adjusting platform 1-3-10 capable of moving back and forth, and offset telescopic arms 1-3-11 capable of moving left and right are arranged on the lifting adjusting platform 1-3-10. The bottom of the top plate 1-3-2 is provided with a weighing sensor 1-3-8 for detecting the weight of the equipment, and the bottom plate 1-3-1 is provided with a pull line sensor for detecting the height of the equipment.

The shearing fork assembly 1-3-3 comprises four shearing fork arms 1-3-4 and a plurality of sliding assemblies 1-3-5, the top and the bottom of one side of each shearing fork arm 1-3-4 are fixedly connected with a top plate 1-3-2 and a bottom plate 1-3-1 respectively, the top and the bottom of the other side of each shearing fork arm 1-3-4 are connected with the top plate 1-3-2 and the bottom plate 1-3-1 respectively through the sliding assemblies 1-3-5, and the four shearing fork arms 1-3-4 are located on the peripheral edges of the bottom plate 1-3-1 to form a square frame structure. The sliding assembly 1-3-5 comprises a sliding rail 1-3-5-1 and a sliding block 1-3-5-2, the sliding rail 1-3-5-1 is fixed on the top plate 1-3-2 or the bottom plate 1-3-1, the sliding block 1-3-5-2 is matched with the sliding rail 1-3-5-1, and one side of the scissor arm 1-3-4 is fixed on the sliding block 1-3-5-2.

The rigid chain assembly 1-3-6 comprises two rigid chains 1-3-6-1 and two chain boxes 1-3-6-2 used for respectively containing the two rigid chains, the two chain boxes 1-3-6-2 are fixed on the bottom plate 1-3-1, the tops of the two rigid chains 1-3-6-1 are respectively connected with the top plate 1-3-2 through movable joints, and the first driving mechanism 1-3-7 drives the tops of the rigid chains to lift. The first driving mechanism is a conventional one, and may include a motor, a reducer, a coupling, and the like.

The lifting and bearing device is provided with the two rigid chains 1-3-6-1 and the four scissor arms 1-3-4 to lift and bear equipment, the bearing weight is large, and the dismounting and mounting requirements of large train bottom and heavy equipment of the motor train unit can be met.

The lifting adjusting platform 1-3-10 comprises a platform body 1-3-10-1 and a second driving mechanism 1-3-10-2, two first guide rails 1-3-10-3 arranged in parallel are arranged on the top plate 1-3-2, the platform body 1-3-10-1 is installed on the first guide rails 1-3-10-3, the second driving mechanism 1-3-10-2 is installed on the top plate 1-3-2, and the second driving mechanism 1-3-10-2 drives the platform body 1-3-10-1 to slide along the first guide rails 1-3-10-3. The second driving mechanism is prior art and may be an electric cylinder.

The offset telescopic arm 1-3-11 comprises two second guide rails 1-3-11 and a third driving mechanism 1-3-11-3 which are arranged in parallel, a sliding rod 1-3-11-2 is installed on the second guide rails 1-3-11-1, the third driving mechanism 1-3-11-3 drives the sliding rod 1-3-11-2 to slide along the second guide rails 1-3-11-1, the first guide rails 1-3-10-3 and the second guide rails 1-3-11-1 are arranged perpendicularly to each other, and the top surface of the sliding rod 1-3-11-2 is provided with at least one positioning pin 1-3-11-4 for positioning a tray. The third driving mechanism is prior art and may be a motor.

When the equipment to be disassembled and assembled is not positioned right above the tray, the platform body 1-3-10-1 can be driven to move for a certain distance along the first guide rail 1-3-10-3 by the second driving mechanism 1-3-10-2 according to the position of the equipment, the two sliding rods 1-3-11-2 are driven to move for a certain distance along the second guide rail 1-3-11-1 by the third driving mechanism 1-3-11-3, so that the tray at the top of the offset telescopic arm moves to the lower part of the equipment, and the offset vehicle bottom equipment is received.

The transverse moving roller way 1-4 comprises two roller way grooves 1-4-1 which are arranged in parallel, a plurality of rollers 1-4-2 are arranged in the roller way grooves 1-4-1, the roller way grooves 1-4-1 are arranged at the upper part of the vehicle body 1-1, and the two roller way grooves 1-4-1 are arranged along the direction vertical to the advancing direction of the vehicle body and are distributed at the two sides of the lifting mechanism 1-3. When the conveying tray 1-2 falls to the transverse moving height, the conveying tray 1-2 is borne on the transverse moving roller way 1-4, and the guide rail plate of the conveying tray 1-2 slides in the roller way groove 1-4-1 in a guiding way, so that the safe transverse moving can be realized.

The rail clamping system 1-5 comprises a plurality of rail clamping lock tongues 1-5-1 and a hydraulic system 1-5-2, the rail clamping lock tongues 1-5-1 are arranged on two sides of the advancing direction of the vehicle body and are positioned at the bottom of the transverse moving roller way 1-4, and the hydraulic system 1-5-2 is used for driving the rail clamping lock tongues 1-5-1 to extend out to abut against the steel rails 1-10-1 on two sides of the rail bridge 3 of the locomotive or retract to the original position.

The rail clamping mechanism 1-5 is arranged at the upper part of the vehicle body, when the trolley is stopped stably, every two of the four rail clamping lock tongues 1-5-1 extend out to abut against the inner arc surface of the steel rail 1-10-1 in a group, so that the vehicle body is clamped on the rail bridge 3 of the locomotive, and the stability of the vehicle body is ensured. The rail clamping mechanism comprises a rail clamping spring bolt, an oil cylinder, a pressure protection valve and the like, and when the rail clamping spring bolt extends to abut against the steel rail, the pressure protection valve can prevent the steel rail from being damaged by overlarge pressure. The hydraulic system 1-5-2 is in the prior art, comprises an oil tank, a motor, an oil pump, a valve block and the like, is arranged at the front end of a vehicle body and provides a power source and an action signal for a rail clamping mechanism, and a safety protection valve is arranged on the valve block to prevent the equipment from being damaged due to overhigh system pressure.

The driving wheel system 1-6 is a power layout with 2 wheels for independent driving and 2 wheels for driven, 2 motor driving wheels are symmetrically arranged at the rear of the vehicle body and are independent stepless speed change power units, the four motor driving wheels are respectively arranged at four corners of the vehicle body, and the mechanism comprises a driving motor, a solid rubber wheel, a secondary transmission gear reducer, an electromagnetic brake and the like. The motor driving wheel has a walking function. The width of the rubber wheel 1-6-1 is 100mm, and the rubber wheel is suitable for the standard rail surface running of the railway.

The ground foot supports 1-7 are arranged on the lower portion of the vehicle body 1-1 and are composed of a telescopic arm 1-7-1 and an adjusting ground foot 1-7-2, every two ground foot supports are in a group and are arranged on four corners of the vehicle body, the distance between every two ground foot supports in the group is 360mm, and the distance is larger than the width 240mm of a bullet train track bridge stand column, so that even if the stand column shields one ground foot support, the other ground foot support can also reliably extend out, the four groups of ground foot supports are supported on the ground, four stable supporting points are provided for the vehicle body, and the stability of the vehicle body is guaranteed.

The trolley is powered by a power box at the side of a rail bridge of the moving vehicle, a 50-meter cable drum 8 is adopted for electric energy transmission, a cable drum winding roll can be used for winding and unwinding a power line, a cable is prevented from being dragged along with the ground and being abraded and corroded, and the cable winding roll is installed at the front end of the vehicle body.

The wireless remote control system sends out control instructions to control the automatic action part on each device by operating the handle and the switch on the remote controller. The operating handle is divided into: forward/backward handles, lift/drop handles, forward/backward trim handles, left/right trim handles. The switch is divided into: the device comprises a horn switch, a signal state lamp, a power-on state lamp, a key switch, a working mode selection switch, a hydraulic station enabling button (standby button), a rail clamping mechanism extending/retracting switch, a high/low speed selection switch, a lighting lamp button, an emergency stop button and a reset button.

The electric control box 1-9 is arranged at the front end of the vehicle body, a motor driver, a system controller, a traveling controller and the like are arranged in the electric control box, a cover of the electric control box is not required to be opened in the driving process, the power supply is required to be turned off in the process of maintenance, and articles such as water, oil, metal debris and the like are prevented from entering the electric control cabinet.

In the motor train unit lower part handling equipment 2:

the lifting mechanisms 2-8 are arranged in the vehicle body and used for fine adjustment of up-down alignment when the telescopic arm fork device is lapped on the rail bridge of the locomotive;

the telescopic arm fork devices 2-9 are arranged on the lifting mechanism and used for extending out and overlapping the rail bridge of the locomotive and carrying the transverse movement and support of the conveying tray;

a horizontal push-pull rigid chain device 2-4 for pushing out and pulling back the conveying tray;

the alignment assemblies 2-7 are arranged on two sides of the train body and used for accurately aligning with the disassembly and assembly equipment of the train lower parts of the motor train unit;

the hydraulic supports 2-2 are rigid supporting legs arranged at four corners of the vehicle body, and the rigid supporting legs extend out and retract under hydraulic control; when the trolley travels, the rigid supporting legs are retracted, and when the roller conveys the tray, the rigid supporting legs extend out and are supported on the ground, so that the phenomenon that the trolley body deflects due to unbalance loading to influence the transverse movement of the conveying tray is prevented, and the operation safety is ensured;

the traveling component 2-3 is arranged at the bottom of the vehicle body;

The lifting structures 2-8 adopt a four-linkage lifting structure, are arranged in the vehicle body 1, are internally provided with a lead screw lifter and a stay wire sensor, and realize the fine adjustment of up-down alignment when the telescopic arm fork device 9 is overlapped with the track bridge 10.

The telescopic arm fork devices 2-9 are arranged on the lifting structure and are used for extending out and overlapping the rail bridge of the locomotive and carrying and conveying the transverse moving and supporting of the tray; the end parts of the telescopic arm fork devices 2-9 are lapped with the bullet train track bridge 3; the telescopic boom fork device comprises a power box 2-9-1, a driven box 2-9-2, a transmission gear 2-9-7, a rack 2-9-12, a driving shaft 2-9-3 and a driven shaft 2-9-4; the driving shafts 2-9-3 penetrate through the power box 2-9-1, the driven shafts 2-9-4 penetrate through the driven box 2-9-2, the driving shafts 2-9-3 are in transmission connection with the driven shafts 2-9-4, the transmission gears 2-9-7 are respectively fixed on the driving shafts 2-9-3 and the driven shafts 2-9-4, the driving shafts 2-9-3 are driven by the motors 2-9-15, two groups of power rollers 2-9-10-1 are arranged on roller supporting pieces 2-9-13 through hinge shafts, two groups of supporting rollers 2-9-10-2 are arranged on the roller supporting pieces 2-9-13 through the hinge shafts, the bottoms of the roller supporting pieces 2-9-13 are fixed on the upper layer forks 2-9-9 or the I-shaped beams 2-9-18, the upper layer forks 2-9-9 are installed on the channel beams 2-9-8 through the cam followers 2-9-16, and the racks 2-9-12 are fixed on the lower portions of the upper layer forks 2-9-9 and meshed with the transmission gears 2-9-7. The end parts of the upper layer forks 2-9-9 are overlapped with the bullet train track bridge 3. The end part of the upper layer fork 2-9-9 is provided with an M18 proximity sensor 2-9-17. The supporting roller 2-9-10-2 is arranged on the inner side of the power roller 2-9-10-1. The driving shaft 2-9-3 and the driven shaft 2-9-4 are in transmission connection through the transmission shaft 2-9-5 and the universal joint 2-9-14. The motors 2-9-15 are fixed on the motor mounting seats 2-9-6.

The telescopic arm fork device 2-9 is driven by a motor 2-9-15, a gear and rack transmission mechanism is adopted to drive the upper layer fork 2-9-9 and the upper power roller 2-9-10-1 to extend, the lower surface of the upper layer fork 9-9 is lapped with the upper surface of the bullet train track bridge 3 and is arranged on the bullet train track bridge 3, and a certain disturbance degree is provided when the telescopic arm fork device is completely extended to overcome the problem that the steel rail is uneven. Two groups of power rollers 2-9-10-1 are arranged on the telescopic arm fork device, the two groups of power rollers 2-9-10-1 are respectively arranged on roller supporting pieces 2-9-13 through hinge shafts, the bottoms of the roller supporting pieces 2-9-13 are fixed on upper layer forks 2-9-9, the upper layer forks 2-9-9 are arranged on groove-shaped beams 2-9-8 through cam followers 2-9-16, the height of the upper layer forks 2-9-9 can be finely adjusted, so that the upper layer forks 2-9-9 are just arranged on a rail bridge 3 of the motor train, when a conveying tray can bear the motor train chassis equipment to transversely move on the power rollers 2-9-10-1, the conveying tray is completely conveyed to the lower part conveying equipment AGV of the motor train unit, the upper layer forks 2-9-9 are retracted, and the supporting rollers 2-9-10-2 play a role of supporting the tray.

One side of the horizontal push-pull rigid chain device 2-4 is provided with a unhooking mechanism 2-5, the horizontal rigid chain device 2-4 comprises a chain box 2-4-1, a mounting bracket 2-4-2, a rigid chain 2-4-5, a driving motor 2-4-6, a telescopic rail 2-4-3 and a hook 2-4-4, one end of the mounting bracket 2-4-2 is fixed above the chain box 2-4-1, and the other end of the mounting bracket 2-4-2 is suspended above the chain box 2-4-1 and is connected with the telescopic rail 2-4-3 in a sliding manner; the driving motors 2-4-6 are fixed on one side of the mounting support 2-4-2, the output ends of the driving motors 2-4-6 are in driving connection with the driving chain wheels 2-4-7, one ends of the rigid chains 2-4-5 are fixed in the chain boxes 2-4-1, the other ends of the rigid chains extend out of the lower portions of the driving chain wheels 2-4-7 to the upper portions of the telescopic rails 2-4-3 to be fixed with the outer ends of the telescopic rails 2-4-3, and the outer ends of the telescopic rails 2-4-3 are fixedly connected with hooks 2-4-4 used for pushing out and pulling back the conveying trays 2-6.

The hook 2-4-4 comprises a fixing plate 2-4-1, the side edge of the fixing plate 2-4-4-1 is fixed to the end portion of the rigid chain 2-4-5, the bottom of the fixing plate 2-4-4-1 is fixed to the upper surface of the telescopic rail 2-4-3, the front end of the fixing plate 2-4-4-1 is fixed to one end of a connecting plate 2-4-4-2, a fixing shaft 2-4-3 is arranged in the middle of the connecting plate 2-4-2, and a draw hook 2-4-4-4 used for hooking a draw ring 4-8 on a conveying tray 2-6 is arranged at the other end of the connecting plate 2-4-4-2.

The bottom of the telescopic rail 2-4-3 is provided with a sliding block 2-4-3-1, the upper surface of the mounting bracket 2-4-2 is provided with a rail 2-4-3-2, and the telescopic rail 2-4-3 is connected with the rail 2-4-3-2 in a sliding mode through the sliding block 2-4-3-1.

The horizontal push-pull rigid chain device 2-4 finishes push-pull action on the conveying tray 2-6, the rigid chain 2-4-5 is installed in the chain box 2-4-1 and driven by the driving motor 2-4-6 and the driving chain wheel 2-4-7 to generate thrust, the telescopic rail 2-4-3 is installed on the installation support 2-4-2 to support the rigid chain 2-4-5 and extends and retracts along with the extension and retraction of the rigid chain 2-4-5, and the hook 2-4-4 at the front end of the rigid chain 2-4-5 is connected with the pull ring 2-4-8 on the conveying tray 2-4-6, so that workpieces on the conveying tray 2-6 are conveyed.

The alignment assembly 2-7 comprises an alignment block 2-7-1 and a linear guide rail 2-7-2, an alignment bulge 2-7-3 is arranged at the front end of the alignment block 2-7-1, and the alignment block 2-7-1 is connected with the linear guide rail 2-7-2 in a sliding mode.

The motor driving wheel system comprises two sets of driving wheels, each set of driving wheel is connected with a walking motor, a steering motor and an angle encoder, the motors are connected with drivers, a main controller is respectively connected with two sets of walking motor drivers and two sets of steering motor drivers, sends walking instructions to the walking motor drivers and sends steering instructions to the steering motor drivers, and therefore the walking component is controlled to move forwards, backwards, leftwards, rightwards and turn.

The motor car bottom bin equipment disassembly and assembly vehicle (RGV) walks on the track bridge in the garage, almost has no construction requirement on the overhaul warehouse, the scheme is convenient and fast to implement, and the original function of the overhaul warehouse is not influenced. The operation such as location, lift when mainly being responsible for EMUs vehicle bottom equipment dismouting corresponds track crane span structure car state, provides reliable and stable work supporting platform for the dismouting of car body part spare.

The intelligent transfer vehicle (AGV) of the motor car is automatic power carrying equipment, can stop at any place in an overhaul warehouse, adopts an all-directional moving carrying technology, can directly move horizontally and transversely and rotate around a center, and can flexibly operate between moving vehicle erecting machine stations. The operation such as transport, track overlap joint, the side of mainly being responsible for the dismouting of EMUs vehicle bottom equipment is moved and is carried, corresponds track bridge and removal overhead line overall arrangement, provides quick side passageway and running condition for the dismouting of automobile body part.

Through the RGV and AGV matched operation, the motor train unit can quickly complete the operation of dismounting and replacing vehicle bottom equipment (vehicle erecting state) on a rail bridge moving vehicle erecting line under the conditions that the whole train is 1250mm (from a rail surface) in height and is not unfolded.

The working principle of the utility model is as follows:

workpiece disassembling process

(1) And confirming that the train is in place, driving the RGV to the lower part of train bottom equipment to be overhauled, driving the dismounting equipment by an independent motor, and keeping positioning by the motor with a brake.

(2) The RGV rail clamping mechanism and the ground foot support act simultaneously, so that the instability of a vehicle body and the side turning of the conveying tray caused by the offset load are prevented.

(3) And lifting the lifting mechanism of the RGV, and after the conveying tray lifts the vehicle bottom equipment, beginning to dismantle the connection between the vehicle bottom equipment and the vehicle bottom.

(4) After the connection of confirming vehicle bottom equipment is dismantled, lifting mechanism begins to fall to appointed height, waits for AGV to come the handing-over to be transported.

(5) AGV goes to meeting and should appointing the RGV, accomplishes accurate butt joint of mutual position between AGV and the RGV through controlling, and traversing mechanism stretches out on the AGV, and under AGV elevating system's adjustment, on traversing mechanism overlap joint to the track bridge, the sideslip roll table on the sideslip mechanism and the sideslip roll table on the RGV form a continuous sideslip raceway.

(6) Confirming that the overlap joint of the traversing roller ways is completed, enabling the lifting mechanism of the RGV to fall to the traversing height, preparing to convey the tray to be in butt joint with the rigid chain, and enabling the tray to fall on the traversing roller ways at the moment, but inserting the positioning pin of the lifting platform into the tray positioning air. The AGV rigid chain extends out to hook the adjusting tray. After the hooking is confirmed, the RGV lifting mechanism is lowered to the lower limit position, the positioning pin on the RGV lifting platform is separated from the positioning hole of the tray, and the tray is pulled by the rigid chain to move transversely to the AGV along the transverse moving roller way.

(7) After the transverse movement operation of the vehicle bottom equipment is confirmed, the AGV transverse movement mechanism is retracted to complete the loading of the vehicle bottom equipment, and the AGV transports the vehicle bottom equipment to the designated position.

Workpiece installation process

(1) And (3) confirming that the train is in place, enabling the RGV to run to the lower part of train bottom equipment to be overhauled, driving the disassembly and assembly vehicle by an independent motor, and keeping positioning by the motor with a brake.

(2) The RGV rail clamping mechanism and the ground foot support act simultaneously, so that the instability of a vehicle body and the side turning of the tray caused by the offset load are prevented.

(3) The lifting mechanism of the RGV is lowered to the lower limit position to wait for conveying the tray.

(4) And hoisting the equipment to be installed to the specified position of the tray, drawing boundary lines with different sizes aiming at different equipment on the tray, and controlling the equipment placement error within 100 mm.

(5) AGV will be equipped with the tray transport of equipment and should appoint RGV department to meet, through controlling to accomplish mutual position between AGV and the RGV and aim at. The transverse moving mechanism of the AGV extends out, under the adjustment of the AGV lifting mechanism, the transverse moving mechanism is lapped on the track bridge, and a transverse moving roller way on the transverse moving mechanism and a transverse moving roller way on the RGV form a continuous transverse moving roller way.

(6) Confirming that the overlap joint of the traversing roller paths is completed, pushing the conveying tray to traverse to the RGV designated position by the rigid chain, enabling the tray to be located on the traversing roller path of the RGV, enabling a lifting mechanism of the RGV to ascend to the traversing height, and inserting a positioning pin of a lifting platform into a positioning hole of the tray to position the tray. And the removing tray is in butt joint with the rigid chain, and the AGV rigid chain is retracted.

(7) After the positioning of the tray is confirmed, the RGV lifting mechanism lifts equipment to the position below the vehicle bottom mounting surface, the alignment of equipment mounting hole positions is realized through the position adjustment of the lifting platform in the X-Y direction and the angle adjustment of the tray, the recovery equipment is connected with a vehicle body, and the equipment mounting is completed.

(8) After the RGV lifting mechanism is lifted to exceed a specified height, the AGV can retract the transverse moving mechanism and return to a specified position, and the RGV can also return to the specified position after the equipment installation is completed.

The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Those not described in detail in this specification are within the skill of the art.

Claims

1. The utility model provides a EMUs parts dismouting handling device under car which characterized in that: comprises a motor train unit lower part dismounting device and a motor train unit lower part carrying device,

the traveling part is arranged at the bottom of the AGV body;

2. The motor train unit underbody part dismounting and handling device according to claim 1, characterized in that: the lifting mechanism comprises a bottom plate, a top plate and a lifting mechanism arranged between the bottom plate and the top plate, the lifting mechanism comprises a scissor assembly, a rigid chain assembly and a first driving mechanism, the bottom of the scissor assembly is installed on the bottom plate, the top of the scissor assembly is installed on the top plate, the rigid chain assembly is installed on the bottom plate, the top of the rigid chain assembly is connected with the bottom surface of the top plate, the first driving mechanism is used for driving the rigid chain assembly to lift, the top of the top plate is provided with a lifting adjusting platform capable of moving back and forth, and a bias telescopic arm capable of moving left and right is arranged on the lifting adjusting platform.

3. The motor train unit underbody part dismounting and handling device according to claim 2, characterized in that: the offset telescopic arm comprises two second guide rails and a third driving mechanism which are arranged in parallel, a sliding rod is installed in each second guide rail, and the third driving mechanism drives the sliding rod to slide along the second guide rails.

4. The motor train unit underbody part dismounting and handling device according to claim 1, characterized in that: the transverse moving roller way comprises two roller way grooves which are arranged in parallel, a plurality of rollers are arranged in the roller way grooves, the track grooves are arranged on the vehicle body, and the two roller way grooves are arranged in the direction perpendicular to the advancing direction of the vehicle body and are distributed on two sides of the lifting mechanism.

5. The motor train unit underbody part dismounting and handling device according to claim 1, characterized in that: the rail clamping system comprises a plurality of rail clamping lock tongues, a hydraulic system and a pressure protection system, wherein the rail clamping lock tongues, the hydraulic system and the pressure protection system are arranged on the vehicle body, the rail clamping lock tongues are distributed on two sides along the advancing direction of the vehicle body and are positioned at the bottom of the transverse roller way, and the hydraulic system is used for driving the rail clamping lock tongues to extend out to abut against steel rails on two sides of the track bridge or retract to the original position.

6. The motor train unit underbody part dismounting and handling device according to claim 1, characterized in that: the end part of the telescopic arm fork device is in lap joint with the rail bridge of the bullet train; the telescopic arm fork device comprises a power box, a driven box, a transmission gear, a rack, a driving shaft and a driven shaft; the driving shaft penetrates through the power box, the driven shaft penetrates through the driven box, the driving shaft is in transmission connection with the driven shaft, the transmission gear is fixed on the driving shaft and the driven shaft respectively, the driving shaft is driven by the motor, the two groups of power rollers are installed on the roller supporting piece through hinge shafts, the two groups of supporting rollers are installed on the roller supporting piece through hinge shafts, the bottom of the roller supporting piece is fixed on the upper layer fork or the I-beam, the upper layer fork is installed on the groove beam through the cam follower, and the rack is fixed on the lower portion of the upper layer fork and meshed with the transmission gear.

7. The motor train unit underbody part dismounting and handling device according to claim 1, characterized in that: the horizontal push-pull rigid chain device comprises a chain box, a mounting bracket, a rigid chain, a driving motor, a telescopic rail and a hook, wherein one end of the mounting bracket is fixed above the chain box, and the other end of the mounting bracket is cantilevered to the chain box and is connected with the telescopic rail in a sliding manner; the driving motor is fixed on one side of the mounting bracket, the output end of the driving motor is in driving connection with the driving chain wheel, one end of the rigid chain is fixed in the chain box, the other end of the rigid chain extends out of the lower portion of the driving chain wheel and extends to the upper portion of the telescopic track to be fixed with the outer end of the telescopic track, and the outer end of the telescopic track is fixedly connected with a hook used for pushing out and pulling back the conveying tray.

8. The motor train unit underbody part dismounting and handling device according to claim 1, characterized in that: the alignment assembly comprises an alignment block and a linear guide rail, an alignment bulge is arranged at the front end of the alignment block, and the alignment block is connected with the linear guide rail in a sliding mode.

9. The motor train unit underbody part dismounting and handling device according to claim 1, characterized in that: the motor driving wheel system comprises two sets of driving wheels, each set of driving wheel is connected with a walking motor, a steering motor and an angle encoder, the motors are connected with drivers, a main controller is respectively connected with two sets of walking motor drivers and two sets of steering motor drivers, sends walking instructions to the walking motor drivers and sends steering instructions to the steering motor drivers, and therefore the walking component is controlled to move forwards, backwards, leftwards, rightwards and turn.