CN215749017U

CN215749017U - Intelligent maintenance workbench based on network and information interaction function

Info

Publication number: CN215749017U
Application number: CN202121179810.XU
Authority: CN
Inventors: 周玉国; 乔鹏; 朱晨阳
Original assignee: China Yangtze Power Co Ltd
Current assignee: China Yangtze Power Co Ltd
Priority date: 2021-05-30
Filing date: 2021-05-30
Publication date: 2022-02-08
Anticipated expiration: 2031-05-30

Abstract

The utility model discloses an intelligent maintenance workbench based on a network and information interaction function, which comprises a workbench box body, wherein the lower surface of the workbench box body is connected with universal wheels; the inner wall of the workbench box body is connected with a plurality of layers of supporting plates with different heights, and the inner wall of the workbench box body is provided with a partition plate and a plurality of tool racks which are in sliding fit with the supporting plates; a box body door is hinged to the surface of one side of the box body of the workbench, and the other side of the box body is connected with a box body rear cover; the upper surface of the workbench box body is connected with an operation platform and an object scanner; and a temperature and humidity sensor is arranged on the inner wall of the workbench box body. The device has solved that current multiplexer utensil supervisory routine is loaded down with trivial details, the step is chaotic, and lacks corresponding instruction, causes the problem of careless mistakes of combing easily, has multiple functions such as integrated intelligent tool cabinet, intelligent maintenance indicator board and information interaction, can improve the efficiency of industrial maintenance operation and the characteristics of information interaction efficiency by a wide margin.

Description

Intelligent maintenance workbench based on network and information interaction function

Technical Field

The utility model belongs to the technical field of maintenance tools, and particularly relates to an intelligent maintenance workbench based on a network and information interaction function.

Background

When industrial maintenance work is carried out, various types of tools are required, and optimization management of the tools is a long-term research subject of each maintenance work team. Most of the traditional tool management modes adopt manual management, special tool rooms are arranged, some teams and even professional tool room managers are arranged, in the borrowing, taking and returning processes of tools and instruments, a real-name registration system is adopted, tool names are written clearly, and departments, names, borrowing and returning time information of borrowers are relatively complicated, and related account book recording processes have the risks of forgetting, misreading and the like, so that human resources are wasted, and the management effect is not ideal. In addition, in the overhaul job site, corresponding job indicating boards can be arranged according to the specific conditions of the job so as to mark the contents of the basic information, the safety attention information, the working progress condition and the like of the current job surface, and the conventional job indicating boards are mostly in a white board form, and the displayed contents are not perfect due to limited layout. Meanwhile, the normative documents such as the operation instruction book and the overhaul operation regulation are used as the operation instruction documents, and the paper printing is carried out before the operation, so that the waste of human resources and natural resources can be generated in the process, and the full utilization of the human resources and the ecological environment protection are not facilitated. Therefore, it is urgently needed to design an intelligent maintenance workbench based on network and information interaction functions to solve the problems.

Disclosure of Invention

The utility model aims to solve the technical problem of providing an intelligent maintenance workbench based on a network and information interaction function, solves the problems that the existing tool management program is complicated, the steps are disordered, corresponding instructions are lacked, and careless mistakes are easily caused, has multiple functions of integrating an intelligent tool cabinet, an intelligent maintenance indicator board, information interaction and the like, and can greatly improve the efficiency of industrial maintenance operation and the information interaction efficiency.

In order to solve the technical problems, the technical scheme adopted by the utility model is as follows: an intelligent maintenance workbench based on a network and information interaction function comprises a workbench box body, wherein the lower surface of the workbench box body is connected with universal wheels; the inner wall of the workbench box body is connected with a plurality of layers of supporting plates with different heights, and the inner wall of the workbench box body is provided with a partition plate and a plurality of tool racks which are in sliding fit with the supporting plates; a box body door is hinged to the surface of one side of the box body of the workbench, and the other side of the box body is connected with a box body rear cover; the upper surface of the workbench box body is connected with an operation platform and an object scanner; and a temperature and humidity sensor is arranged on the inner wall of the workbench box body.

Preferably, the temperature and humidity sensor is a first temperature and humidity sensor with a brand model number BRW 100-2101.

Preferably, the operation platform comprises a touch screen and a control system; the control system comprises a power supply module, a computer control module and a PLC control module.

Preferably, the power module comprises a rechargeable battery and a power supply; the rechargeable battery is electrically connected with the computer control module, the PLC control module and the lighting module for supplying power; the power supply is supplied by AC220V power supply or new energy of wind energy and solar photovoltaic panel.

Preferably, the power module is electrically connected with the multi-transformation ratio transformer, and the multi-transformation ratio transformer is connected with the USB charging module; the USB charging module provides a USB slot for the equipment to supply power.

Preferably, the computer control module comprises a computer terminal, a fingerprint identification module and a face identification module; the object scanner is connected with the computer control module; the computer terminal selects a PC, and the object scanner selects a three-dimensional scanner with a flash technology model SC T-1; the object scanner is connected with the computer terminal, the computer terminal is connected with the cloud server, and the scanned images of the tools and the instruments are compared with the database in the cloud server, so that the model, specification and service life information of the tools and the instruments can be accurately obtained, the system is input, and the database is updated.

Preferably, the PLC control module comprises a PLC controller and a wireless communication module; the PLC is electrically connected with an audible and visual alarm connected with the surface of the workbench box body; the temperature and humidity sensor is electrically connected with the PLC; the wireless communication module is preferably a 5G or WIFI communication module.

Preferably, the inner side surface of the rear cover of the box body is connected with a nozzle and a water pump, and the water pump is connected with an external water source; the surface of the inner side of the rear cover of the box body is connected with an electric heater and an exhaust fan, and the surface of the exhaust fan is connected with an active carbon adsorption layer; and the water pump, the electric heater and the exhaust fan are electrically connected with the PLC control module.

Preferably, the tool rack is a metal plate-shaped structure with a plurality of mounting holes formed in the surface, and the tool rack is in sliding fit with the upper surface of the supporting plate; a plurality of magnetic bolts are inserted into the mounting holes; a plurality of bolts freely combine into the rail structure and carry out spacing to the multiplexer utensil of placing.

Preferably, the surface of the door of the box body is connected with a display screen, and the display screen is electrically connected with the computer control module; the display screen can be selected from a liquid crystal display screen or an electronic display board and is used for displaying relevant information of the tools and the appliances.

The intelligent maintenance workbench based on the network and information interaction function has the beneficial effects that:

the device adopts an object scanner to directly scan the three-dimensional appearance of the tool, and compares the three-dimensional appearance with corresponding information stored in a cloud server to obtain signals and specifications of the tool; compared with the traditional scanning mode of identifying the bar code through the FRID, the device does not need to encode tools and appliances, and overcomes the defect that the FRID identification function only identifies the label and does not identify the object;

2, the device adopts a partition board to divide the interior of the box body into two parts in different environments for storing tools with different functions and different storage conditions; the device is provided with a plurality of layers of drawable tool racks, the intervals can be effectively adjusted according to the sizes of tools, the surfaces of the tool racks can be freely combined by inserting the bolts and the mounting holes, and the fence surrounded by the bolts is freely planned, so that the tools in different shapes can be conveniently blocked and fixed, and the displacement is avoided;

3, the device is provided with a cleaning mechanism, can clean internal tools through a nozzle and a water pump, and can dry and ventilate through an electric heater and an exhaust fan; the drying and air exhausting device is provided with an active carbon adsorption device, organic matters in the drying and air exhausting device are adsorbed in the drying and air exhausting process, pollutant emission is reduced, and the drying and air exhausting device has certain environmental protection performance;

4, the intelligent management system completes the management of borrowing, returning and other information of the tools and appliances, and optimizes material management programs; the temperature and humidity monitoring, object scanning, information synchronization and other functions can be completed through the PLC control module, the computer control module and other main modules.

Drawings

The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:

FIG. 1 is a schematic rear side view of the present invention;

FIG. 2 is a schematic front side view of the present invention;

FIG. 3 is a schematic view of the internal structure of the work table case according to the present invention;

FIG. 4 is a schematic view of the construction of the tool holder of the present invention;

FIG. 5 is an enlarged view of the tool holder of the present invention;

FIG. 6 is a schematic view of the inner side structure of the rear cover of the case body according to the present invention;

FIG. 7 is a schematic view of the outer side structure of the rear cover of the case body according to the present invention;

FIG. 8 is a schematic diagram of the system connections inside the operation platform according to the present invention;

the reference numbers in the figures are: workstation box 1, universal wheel 2, tool rest 3, mounting hole 31, bolt 32, baffle 4, box door 5, display screen 51, lid 6 behind the box, nozzle 61, electric heater 621, exhaust fan 622, water pump 63, operation platform 7, object scanner 8, temperature and humidity sensor 9.

Detailed Description

As shown in fig. 1 to 8, an intelligent maintenance workbench based on network and information interaction function comprises a workbench box body, wherein universal wheels are connected to the lower surface of the workbench box body; the inner wall of the workbench box body is connected with a plurality of layers of supporting plates with different heights, and the inner wall of the workbench box body is provided with a partition plate and a plurality of tool racks which are in sliding fit with the supporting plates; a box body door is hinged to the surface of one side of the box body of the workbench, and the other side of the box body is connected with a box body rear cover; the upper surface of the workbench box body is connected with an operation platform and an object scanner; and a temperature and humidity sensor is arranged on the inner wall of the workbench box body.

The working principle of the intelligent maintenance workbench based on the network and information interaction function is as follows:

the starting of the workbench can be completed in a fingerprint or face recognition mode. The fingerprint and the face information of the personnel with corresponding authority are input into the background system in advance, the personnel with the information stored in the background system can perform corresponding operation on the workbench, and meanwhile, the operation information of different operators on the workbench can be recorded; before the tools are placed in the box body, information input is completed through scanning, the scanning function is different from the FRID recognition function, the scanning function of the workbench is based on a network cloud technology, after the workbench is networked through 5G/WIFI, objects are scanned and compared with network big data for analysis, the specifications and the models of the scanned tools are accurately obtained, and a system is input; any operation is recorded and stored in the system, so that the information of equipment, personnel and tools can be conveniently transmitted, communicated and checked at any time; the PLC control module is mainly used for controlling partial functions of the workbench and comprises a 5G/WiFi communication module, an audible and visual alarm, a temperature and humidity sensor and a cleaning and drying module; the 5G/WIFI communication module can be used for information synchronization and transmission, is convenient for multi-machine interconnection, and realizes an access function to the system through the APP; the audible and visual alarm is mainly used for reminding, before the tools are placed in or after the tools are taken, information input is not completed through an object scanning function, and the alarm can give out audible and visual alarm to remind personnel to complete object scanning and perform information input; the temperature and humidity sensor is used for detecting the temperature and humidity condition in the box body, detection information data are collected to the PCL control module, after the detection information data are processed, the functions of the cleaning and drying module are started, and cleaning and drying of the tool are completed.

In addition, the multi-transformation ratio transformer is designed to charge partial electric equipment at a convenient operation site, and can charge equipment with various rated voltages.

The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the utility model.

Claims

1. The utility model provides an intelligence maintenance work platform based on network and information interaction function which characterized in that: comprises a workbench box body (1), wherein the lower surface of the workbench box body (1) is connected with universal wheels (2); the inner wall of the workbench box body (1) is connected with a plurality of layers of supporting plates (11) with different heights, and the inner wall of the workbench box body (1) is provided with a partition plate (4) and a plurality of tool racks (3) which are in sliding fit with the supporting plates (11); a box body door (5) is hinged to the surface of one side of the workbench box body (1), and a box body rear cover (6) is connected to the other side of the workbench box body; the upper surface of the workbench box body (1) is connected with an operation platform (7) and an object scanner (8); a temperature and humidity sensor (9) is arranged on the inner wall of the workbench box body (1).

2. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 1, wherein: the operating platform (7) comprises a touch screen and a control system; the control system comprises a power supply module, a computer control module and a PLC control module.

3. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 2, wherein: the power supply module comprises a rechargeable battery and a power supply; the rechargeable battery is electrically connected with the computer control module, the PLC control module and the lighting module to supply power.

4. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 2, wherein: the power module is electrically connected with the multi-transformation ratio transformer, and the multi-transformation ratio transformer is connected with the USB charging module.

5. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 2, wherein: the computer control module comprises a computer terminal, a fingerprint identification module and a face identification module; the object scanner (8) is connected with the computer control module.

6. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 2, wherein: the PLC control module comprises a PLC controller and a wireless communication module; the PLC is electrically connected with an audible and visual alarm connected with the surface of the workbench box body (1); and the temperature and humidity sensor (9) is electrically connected with the PLC.

7. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 1, wherein: the inner side surface of the box body rear cover (6) is connected with a nozzle (61) and a water pump (63), and the water pump (63) is connected with an external water source; the inner side surface of the box body rear cover (6) is connected with an electric heater (621) and an exhaust fan (622), and the surface of the exhaust fan (622) is connected with an active carbon adsorption layer; and the water pump (63), the electric heater (621) and the exhaust fan (622) are electrically connected with the PLC control module.

8. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 1, wherein: the tool rack (3) is of a metal plate-shaped structure, the surface of the metal plate-shaped structure is provided with a plurality of mounting holes (31), and the tool rack (3) is in sliding fit with the upper surface of the supporting plate (11); a plurality of magnetic bolts (32) are inserted into the mounting holes (31); a plurality of bolts (32) are freely combined into a fence structure to limit the placed tools.

9. The intelligent maintenance workbench based on the network and information interaction function as claimed in claim 1, wherein: the surface of the box body door (5) is connected with a display screen (51), and the display screen (51) is electrically connected with the computer control module.