CN215747460U - Top cap boundary beam assembly welding frock - Google Patents

Top cap boundary beam assembly welding frock Download PDF

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Publication number
CN215747460U
CN215747460U CN202122005051.1U CN202122005051U CN215747460U CN 215747460 U CN215747460 U CN 215747460U CN 202122005051 U CN202122005051 U CN 202122005051U CN 215747460 U CN215747460 U CN 215747460U
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China
Prior art keywords
support
boundary beam
fixing
plate
fixedly connected
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CN202122005051.1U
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Inventor
韩强
卢武炜
梁艺蓝
黄赞攀
蒙素敏
农邦科
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Nanning CRRC Aluminum Precision Processing Co Ltd
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Nanning CRRC Aluminum Precision Processing Co Ltd
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Abstract

The utility model discloses a top cover side beam assembly welding tool, and relates to the technical field of mechanical welding. The side beam inner supporting seat is arranged on one side of the side beam outer supporting seat, and is fixedly connected above the underframe. The utility model solves the problems of unstable size, poor clamping efficiency and single function of the existing top cover assembly welding tool through the underframe, the outer side support seat of the side beam, the inner side support seat of the side beam and the welding top cover.

Description

Top cap boundary beam assembly welding frock
Technical Field
The utility model belongs to the technical field of mechanical welding, and particularly relates to a top cover side beam assembling and welding tool.
Background
With the development of society, in recent years, lean production is vigorously carried out in society, the proportion of automatic welding of products is required to be improved, the labor intensity is reduced, the labor cost is saved, and the workshop operation environment is improved; each industrial company pays attention to cost reduction and efficiency improvement, and pursues improvement of equipment utilization rate and production efficiency, but the existing top cover assembly welding tool has poor welding deformation control effect, and products after top cover assembly welding have unstable sizes and more out-of-tolerance items; the clamping mode is drag hook clamping, and the clamping efficiency and the rigidity are poor; the tool has single function, is not suitable for welding products of different projects at the same time, and needs to design a welding tool with high universality.
Therefore, the existing top cover assembly welding tool cannot meet the requirements in practical use, so that an improved technology is urgently needed in the market to solve the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a top cover boundary beam assembly welding tool which solves the problems of unstable size, poor clamping efficiency and single function of the existing top cover assembly welding tool through an underframe, an outer boundary beam supporting seat, an inner boundary beam supporting seat and a welded top cover.
In order to solve the technical problems, the utility model is realized by the following technical scheme:
the utility model relates to a top cover boundary beam assembly welding tool which comprises an underframe, an outer boundary beam supporting seat, an inner boundary beam supporting seat and a welding top cover, wherein the upper part of the underframe is fixedly connected with the outer boundary beam supporting seat, the outer boundary beam supporting seat is used for fixing the outer boundary beam supporting seat in a mode of fixedly connecting the upper part of the underframe with the outer boundary beam supporting seat, the upper part of the outer boundary beam supporting seat is clamped with the welding top cover, the outer boundary beam supporting seat is clamped with the welding top cover in a mode of fixedly connecting the upper part of the outer boundary beam supporting seat to position and support the welding top cover, the inner boundary beam supporting seat is arranged on one side of the outer boundary beam supporting seat, the inner boundary beam supporting seat is fixedly connected above the underframe, and the inner boundary beam supporting seat is used for fixing the inner boundary beam in a mode of fixedly connecting the inner boundary beam supporting seat above the underframe.
Further, the chassis includes outer boundary beam, interior boundary beam, tie-beam and fixing bolt, the inboard of outer boundary beam is provided with interior boundary beam, through tie-beam fixed connection between outer boundary beam and the interior boundary beam, the inside threaded connection of outer boundary beam has fixing bolt, the inside threaded connection of interior boundary beam has fixing bolt, and the outer boundary beam is used for providing support and fixed structure for the outer support seat of boundary beam, and interior boundary beam is used for providing support and fixed structure for the boundary beam inner support seat, and the tie-beam is used for carrying out the connection and the fixing of outer boundary beam and interior boundary beam.
Furthermore, the outer support seat of the side sill comprises a support main body, a support plate, a screw rod, an adjusting seat, a sleeve column, a steel pipe, an outer connecting bolt, a support bottom plate, a support plate and a fixed plate, wherein the upper part of the support main body is fixedly connected with the sleeve column, the outer side of the sleeve column is sleeved with the steel pipe, one side of the steel pipe is fixedly connected with the support plate, one end of the support plate is fixedly connected with the screw rod, one side of the support main body is fixedly connected with the fixed plate, the upper part of the fixed plate is fixedly connected with the support plate, the upper part of the support plate is in threaded connection with the adjusting seat, the lower part of the support main body is fixedly connected with the support bottom plate, the inner thread of the support bottom plate is connected with the outer connecting bolt, the support main body plays a role in connection and is used for supporting the screw rod and connecting with the support main body, the screw rod is used for positioning and fixing a welding top cover, and the adjusting seat can drive the adjustment of the sliding plate through the slide rod, the quick positioning and clamping of the welding top cover are realized, the sleeve columns are used for connecting the support plates, the support base plate is used for fixing the support main body, and the support base plate and the fixing plate are used for supporting and fixing the adjusting seat.
Further, boundary beam inner support seat includes big link plate, branch, in-connection bolt, set screw and PMKD, the below and the PMKD fixed connection of big link plate, PMKD's inside threaded connection has in-connection bolt, PMKD's top and branch fixed connection, the top and the set screw fixed connection of branch, the inside threaded connection of set screw has in-connection bolt, and big link plate is used for providing fixed structure for the fixed of branch, and branch uses this to realize the location of branch, and set screw is inside and in-connection bolt threaded connection for weld the support of top cap, and PMKD is used for providing fixed structure for the fixed of branch.
Furthermore, the top of the outer side beam in the underframe is fixedly connected with a fixed plate in the outer side beam supporting seat through an outer connecting bolt, the top of an adjusting seat in the outer side beam supporting seat is connected with a welding top cover in a clamped mode, a fixed bottom plate in the inner side beam supporting seat is fixedly connected above the underframe through an inner connecting bolt, the top of the outer side beam is fixedly connected with the fixed plate through the outer connecting bolt and is used for fixing the outer side beam supporting seat, the top of the adjusting seat is connected with the welding top cover in a clamped mode and is used for positioning and supporting the welding top cover, and the fixed bottom plate is fixedly connected above the underframe through the inner connecting bolt and is used for fixing the inner side beam supporting seat.
The utility model has the following beneficial effects:
1. the utility model solves the problem of unstable size of the existing top cover assembly welding tool by arranging the bottom frame, the outer side support seat of the side beam and the inner side support seat of the side beam, can provide a special welding tool for the top cover assembly welding, designs the tool according to the structure of a product and the deformation condition of the welding process, restrains the welding deformation of the product, and can effectively control all sizes of the welding process within the qualified range of the drawing requirement, and the top cover assembly welding tool is arranged on the same line of an IGM automatic welding line, so that the large-range welding seams on the front and back sides of the top cover assembly welding can be automatically welded, the layout of a delivery room is optimized, and the utilization rate of equipment is maximized.
2. According to the utility model, the problem of poor clamping efficiency of the existing top cover assembly welding tool is solved by arranging the underframe, the outer side support seat of the side beam and the inner side support seat of the side beam, the top cover assembly welding tool can realize rapid positioning of a workpiece and pressing of a pressing arm, the labor intensity of workers in a workshop is reduced, and the stability of product quality is effectively ensured.
3. The utility model solves the problem of single function of the existing top cover assembly welding tool by arranging the underframe, the outer side support seat of the boundary beam and the inner side support seat of the boundary beam, and can meet different requirements of front and back welding on reverse deformation and inner and outer widths due to the fact that the front and back sides of the top cover assembly welding tool need to be welded and the structures of the contact parts of the front and back sides and the tool are different.
Of course, it is not necessary for any product in which the utility model is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view taken at A of the present invention;
FIG. 4 is an enlarged view of the utility model at C;
FIG. 5 is a schematic reverse view of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a chassis; 101. an outer edge beam; 102. an inner edge beam; 103. a connecting beam; 104. fixing the bolt; 2. An outer support base of the edge beam; 201. a support body; 202. a support plate; 203. a screw rod; 204. an adjusting seat; 205. Sleeving a column; 206. a steel pipe; 207. an outer connecting bolt; 208. a support base plate; 209. a support plate; 210. a fixing plate; 3. an inner supporting seat of the boundary beam; 301. a large coupling plate; 302. a strut; 303. an inner connecting bolt; 304. fixing a nut; 305. fixing the bottom plate; 4. and welding the top cover.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-5, the present invention is a top cover boundary beam assembly welding tool, including an underframe 1, an outer boundary beam support base 2, an inner boundary beam support base 3 and a welding top cover 4, wherein the upper part of the underframe 1 is fixedly connected with the outer boundary beam support base 2, the upper part of an outer boundary beam 101 in the underframe 1 is fixedly connected with a fixing plate 210 in the outer boundary beam support base 2 through an outer connecting bolt 207, the upper part of the outer boundary beam support base 2 is connected with the welding top cover 4 in a clamping manner, the upper part of an adjusting base 204 in the outer boundary beam support base 2 is connected with the welding top cover 4 in a clamping manner, the upper part of the adjusting base 204 is connected with the welding top cover 4 in a clamping manner, so as to position and support the welding top cover 4, the inner boundary beam support base 3 is arranged on one side of the outer boundary beam support base 2, the inner boundary beam support base 3 is fixedly connected with the upper part of the underframe 1, a fixing bottom plate 305 in the inner boundary beam support base 3 is fixedly connected with the upper part of the underframe 1 through an inner connecting bolt 303, the fixing bottom plate 305 is fixedly connected to the upper side of the underframe 1 by the inner connecting bolt 303, and is used for fixing the inner support base 3 of the side sill.
As shown in fig. 3, the underframe 1 comprises an outer edge beam 101, an inner edge beam 102, a connecting beam 103 and a fixing bolt 104, the inner side of the outer edge beam 101 is provided with the inner edge beam 102, the outer edge beam 101 and the inner edge beam 102 are fixedly connected through the connecting beam 103, the inner thread of the outer edge beam 101 is connected with the fixing bolt 104, the inner thread of the inner edge beam 102 is connected with the fixing bolt 104, the outer edge beam 101 is a fixed cross beam at the outermost side, the surface corresponding to the outer support base 2 of the edge beam is provided with a threaded hole channel, the lower part of the outer support base is also connected with the fixing bolt 104 through a thread for providing a supporting and fixing structure for the outer support base 2 of the edge beam, the inner edge beam 102 is a fixed structure at the inner side, the surface corresponding to the inner support base 3 of the edge beam is provided with a threaded hole channel, the lower part of the inner support base is connected with the fixing bolt 104 through a thread for providing a supporting and fixing structure for the inner support base 3 of the edge beam, the connecting beam 103 is arranged between the outer edge beam 101 and the inner edge beam 102, and penetrates through the outer sill 101 and the inner sill 102 for connection and fixation of the outer sill 101 and the inner sill 102.
As shown in fig. 1-5, the outer support base 2 of the side sill comprises a support main body 201, a support plate 202, a screw rod 203, an adjusting base 204, a sleeve column 205, a steel pipe 206, an outer connecting bolt 207, a support base plate 208, a support plate 209 and a fixing plate 210, wherein the upper part of the support main body 201 is fixedly connected with the sleeve column 205, the outer side of the sleeve column 205 is sleeved with the steel pipe 206, one side of the steel pipe 206 is fixedly connected with the support plate 202, one end of the support plate 202 is fixedly connected with the screw rod 203, one side of the support main body 201 is fixedly connected with the fixing plate 210, the upper part of the fixing plate 210 is fixedly connected with the support plate 209, the upper part of the support plate 209 is in threaded connection with the adjusting base 204, the lower part of the support main body 201 is fixedly connected with the support base plate 208, the inner thread of the support base plate 208 is connected with the outer connecting bolt 207, the support main body 201 is a supporting and fixing main body structure, the support plate 202 is a trapezoid structure, and two steel pipes 206 with large and small ends respectively fixed, the connecting function is realized, the screw rod 203 is used for supporting the screw rod 203 and is connected with the supporting main body 201, the screw rod 203 is movably connected inside the small steel pipe 206 of the support plate 202 and is used for positioning and fixing the welding top cover 4, the adjusting seat 204 is provided with a sliding plate and a sliding rod structure, the sliding plate can be driven to be adjusted through the sliding rod to realize quick positioning and clamping of the welding top cover 4, the sleeve column 205 is fixedly connected to the top of the supporting main body 201, the steel pipe 206 is sleeved inside the sleeve column 205, the side surface of the top end is sealed through a bolt and is used for connecting the support plate 202, the four corners of the supporting bottom plate 208 are respectively provided with an open threaded connecting pore channel, the upper part of the supporting main body is fixed with the supporting main body 201, the surface area of the supporting main body is larger than the corresponding surface area of the supporting main body 201 and is used for fixing the supporting main body 201, the side surface of the supporting plate 209 is fixed with the supporting main body 201, and the bottom of the supporting main body is fixed with the fixing plate 210, the side surface of the fixing plate 210 is fixed to the support body 201, and is used for supporting and fixing the adjustment seat 204 via the support plate 209 and the fixing plate 210.
As shown in fig. 3-5, the inner support base 3 of the side sill comprises a large connecting plate 301, a supporting rod 302, an inner connecting bolt 303, a fixing nut 304 and a fixing bottom plate 305, wherein the lower part of the large connecting plate 301 is fixedly connected with the fixing bottom plate 305, the inner thread of the fixing bottom plate 305 is connected with the inner connecting bolt 303, the upper part of the fixing bottom plate 305 is fixedly connected with the supporting rod 302, the upper part of the supporting rod 302 is fixedly connected with the fixing nut 304, the inner thread of the fixing nut 304 is connected with the inner connecting bolt 303, the large connecting plate 301 is fixed on the side surface of the supporting rod 302, the side surface is provided with a through hole for providing a fixing structure for fixing the supporting rod 302, the bottom of the supporting rod 302 is also fixed with the large connecting plate 301, the large connecting plate 301 at the bottom of the supporting rod 302 can be connected with the fixing bottom plate 305 through a bolt to realize the positioning of the supporting rod 302, the fixing nut supporting rod 304 is fixed at the bottom of the supporting rod 302, the inner connecting bolt 303 is connected with the inner connecting bolt 303, the inner side of the large connecting plate 301 fixed above the fixed bottom plate 305 is inserted and fixed with the large connecting plate 301 of the support rod 302, the side surface of the large connecting plate 301 is provided with a through hole and is fixed through a bolt, and the large connecting plate 301 is used for providing a fixed structure for fixing the support rod 302.
As shown in fig. 1 to 5, the upper side of the outer side beam 101 in the underframe 1 is fixedly connected with the fixing plate 210 in the outer side beam supporting seat 2 through the outer connecting bolt 207, the upper side of the adjusting seat 204 in the outer side beam supporting seat 2 is clamped with the welding top cover 4, the fixing bottom plate 305 in the inner side beam supporting seat 3 is fixedly connected with the upper side of the underframe 1 through the inner connecting bolt 303, the upper side of the outer side beam 101 is fixedly connected with the fixing plate 210 through the outer connecting bolt 207 for fixing the outer side beam supporting seat 2, the upper side of the adjusting seat 204 is clamped with the welding top cover 4 for positioning and supporting the welding top cover 4, and the fixing bottom plate 305 is fixedly connected with the upper side of the underframe 1 through the inner connecting bolt 303 for fixing the supporting seat 3 in the side beam.
One specific application of this embodiment is: firstly, according to the deformation condition of a top cover structure and a welding process, the tool is adjusted through the support plate 202, the screw rod 203, the adjusting seat 204 and the inner connecting bolt 303, so that the tool can be quickly positioned and clamped, the welding deformation of a product is restrained, the requirement on the size of the product after welding meets the design requirement, and the tool is provided with front and back cushion blocks, so that the tool is suitable for different requirements of front and back welding on the reversible deformation and size control, and is suitable for welding of different projects.
The above are only preferred embodiments of the present invention, and the present invention is not limited thereto, and any modification, equivalent replacement, and improvement made to the technical solutions described in the above embodiments, and to some of the technical features thereof, are included in the scope of the present invention.

Claims (5)

1. The utility model provides a top cap boundary beam assembly welding frock, includes chassis (1), boundary beam outer supporting seat (2), boundary beam inner support seat (3) and welding top cap (4), its characterized in that: the top and the outer support seat of boundary beam (2) fixed connection of chassis (1), the top and the welding top cap (4) joint of the outer support seat of boundary beam (2), outer support seat of boundary beam (2) one side is provided with boundary beam inner support seat (3), the top of inner support seat of boundary beam (3) fixed connection in chassis (1).
2. The top cover boundary beam assembly welding tool according to claim 1, characterized in that the chassis (1) comprises an outer boundary beam (101), an inner boundary beam (102), a connecting beam (103) and a fixing bolt (104), the inner side of the outer boundary beam (101) is provided with the inner boundary beam (102), the outer boundary beam (101) and the inner boundary beam (102) are fixedly connected through the connecting beam (103), the inner thread of the outer boundary beam (101) is connected with the fixing bolt (104), and the inner thread of the inner boundary beam (102) is connected with the fixing bolt (104).
3. The top cover edge beam assembly welding tool according to claim 1, wherein the edge beam outer support seat (2) comprises a support main body (201), a support plate (202), a screw rod (203), an adjusting seat (204), a sleeve column (205), a steel pipe (206), an outer connecting bolt (207), a support bottom plate (208), a support plate (209) and a fixing plate (210), wherein the upper portion of the support main body (201) is fixedly connected with the sleeve column (205), the outer side of the sleeve column (205) is sleeved with the steel pipe (206), one side of the steel pipe (206) is fixedly connected with the support plate (202), one end of the support plate (202) is fixedly connected with the screw rod (203), one side of the support main body (201) is fixedly connected with the fixing plate (210), the upper portion of the fixing plate (210) is fixedly connected with the support plate (209), and the upper portion of the support plate (209) is in threaded connection with the adjusting seat (204), the lower part of the support main body (201) is fixedly connected with a support bottom plate (208), and an external connecting bolt (207) is connected with the internal thread of the support bottom plate (208).
4. The top cover edge beam assembly welding tool according to claim 1, wherein the edge beam inner support seat (3) comprises a large connecting plate (301), a supporting rod (302), an inner connecting bolt (303), a fixing nut (304) and a fixing bottom plate (305), the lower portion of the large connecting plate (301) is fixedly connected with the fixing bottom plate (305), the inner connecting bolt (303) is connected with the inner thread of the fixing bottom plate (305), the upper portion of the fixing bottom plate (305) is fixedly connected with the supporting rod (302), the upper portion of the supporting rod (302) is fixedly connected with the fixing nut (304), and the inner thread of the fixing nut (304) is connected with the inner connecting bolt (303).
5. The assembly welding tool for the roof side rail of claim 1, wherein the upper part of the outer side rail (101) in the underframe (1) is fixedly connected with the fixing plate (210) in the outer side rail supporting seat (2) through an outer connecting bolt (207), the upper part of the adjusting seat (204) in the outer side rail supporting seat (2) is clamped with the welding roof (4), and the fixing bottom plate (305) in the inner side rail supporting seat (3) is fixedly connected with the upper part of the underframe (1) through an inner connecting bolt (303).
CN202122005051.1U 2021-08-24 2021-08-24 Top cap boundary beam assembly welding frock Active CN215747460U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122005051.1U CN215747460U (en) 2021-08-24 2021-08-24 Top cap boundary beam assembly welding frock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122005051.1U CN215747460U (en) 2021-08-24 2021-08-24 Top cap boundary beam assembly welding frock

Publications (1)

Publication Number Publication Date
CN215747460U true CN215747460U (en) 2022-02-08

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ID=80078681

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122005051.1U Active CN215747460U (en) 2021-08-24 2021-08-24 Top cap boundary beam assembly welding frock

Country Status (1)

Country Link
CN (1) CN215747460U (en)

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