CN215747247U

CN215747247U - High-efficient automatic hot welding equipment of panel

Info

Publication number: CN215747247U
Application number: CN202122002385.3U
Authority: CN
Inventors: 邓军; 王高辉
Original assignee: Shanghai Gaoqi Auto Parts Co ltd
Current assignee: Shanghai Gaoqi Auto Parts Co ltd
Priority date: 2021-08-24
Filing date: 2021-08-24
Publication date: 2022-02-08
Anticipated expiration: 2031-08-24

Abstract

The utility model discloses efficient automatic thermal welding equipment for panels, and belongs to the technical field of mechanical automation. The high-precision heat welding machine comprises a machine cabinet, an electrical system and a gas storage system, wherein the top of the machine cabinet is fixedly connected with a cylinder, a piston rod of the cylinder is fixedly connected with a flexible quick-inserting structure through a connector, a precision heat welding tool is detachably connected below the flexible quick-inserting structure, double stations are arranged on the precision heat welding tool, and cooling structures are arranged on the double stations. According to the utility model, through the arrangement of the precise thermal welding tool, the welding of a plurality of welding points can be simultaneously completed on one device, three separated parts are firmly combined together, the abnormal sound of loading is avoided, the exquisite heating mechanism is designed, the device cost is economical, the device can be operated by one person at two stations, the production efficiency is high, the product quality is improved, and the cost is reduced.

Description

High-efficient automatic hot welding equipment of panel

Technical Field

The utility model relates to high-efficiency automatic thermal welding equipment for panels, and belongs to the technical field of mechanical automation.

Background

Assembly in the automotive interior industry is generally based on three solutions: one is to adopt the buckle equipment, and the mould expense is expensive, but the packaging efficiency is high. The biggest problem is that the product is not used for interior trim parts with larger area because 'purfling' abnormal sound and appearance clearance in the driving process after the product is loaded on a vehicle obviously influence the aesthetic property. And secondly, the screw is adopted for fastening connection, so that the advantages of reliable connection performance and difficulty in abnormal sound generation are achieved, but a large number of screws are needed to be used, so that the material cost is high, the production working hours are long, the manufacturing cost is high, and the quality complaints and the loss are caused by the missing of the screws easily. Thirdly, the door plate and the IP large-scale interior trim part are welded by the common ultrasonic wave, the quality is reliable, but the production efficiency is low, the equipment cost is high, the ultrasonic welding head is not suitable for parts with small design space, and the equipment is damaged by the interference of the ultrasonic welding head.

Disclosure of Invention

The technical problem to be solved by the utility model is as follows: the utility model provides a high-efficient automatic hot welding equipment of panel, it has solved the abnormal sound and the apparent gap of original design buckle structure and has obviously influenced the aesthetic property, or the not enough problem of design space of beating the screw scheme.

The technical problem to be solved by the utility model is realized by adopting the following technical scheme:

the utility model provides a high-efficient automatic hot welding equipment of panel, includes rack, electrical system and gas storage system, the top fixedly connected with cylinder of rack, the piston rod of cylinder passes through the flexible structure of inserting soon of connector fixedly connected with, the below detachably of the structure of inserting soon of flexibility is connected with accurate hot welding frock, be provided with the duplex position on the accurate hot welding frock, and all be provided with cooling structure on the duplex position.

As a preferable example, the flexible quick-plug structure comprises a quick-release plate, the top of the quick-release plate is fixedly connected with the connector, and the bottom of the quick-release plate is detachably connected with the precision thermal welding tool through a bolt.

As a preferred example, the precision thermal welding tool comprises a connecting plate, a mounting plate, a bottom plate and a plurality of welding heads, wherein the connecting plate is detachably connected with the flexible quick-insertion structure, the bottom of the connecting plate is fixedly connected with the mounting plate through a connecting rod, the bottom of the mounting plate is connected with the bottom plate through a limiting telescopic rod, and the plurality of welding heads are fixedly connected with the mounting plate.

As a preferred example, the mounting plate is also provided with a cooling pipe, which is arranged beside the welding head.

As a preferred example, two positioning tools are fixedly connected to the bottom plate, and the plurality of welding heads respectively correspond to welding points of the two positioning tools.

As a preferable example, handles are fixedly connected to both sides of the bottom plate.

As a preferred example, the electrical system comprises a PLC and a touch display screen mounted above the front face of the cabinet.

As a preferred example, the gas storage system comprises a safety gas storage tank, a pneumatic triplet and a plurality of sequence valves, wherein the safety gas storage tank and the pneumatic triplet are both installed inside the lower part of the cabinet.

As a preferred example, the cabinet is further installed with a grating corresponding to a precision thermal welding tool.

The utility model has the beneficial effects that: according to the utility model, through the arrangement of the precise thermal welding tool, the welding of a plurality of welding points can be simultaneously completed on one device, three separated parts are firmly combined together, the abnormal sound of loading is avoided, the exquisite heating mechanism is designed, the device cost is economical, the device can be operated by one person at two stations, the production efficiency is high, the product quality is improved, and the cost is reduced.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic front view of the present invention with the baffle removed;

FIG. 3 is a schematic structural view of a precision thermal welding tool and a flexible quick-insertion structure;

fig. 4 is a schematic structural view of a precision thermal welding tool and a positioning tool.

In the figure: the device comprises a cabinet 1, a precision thermal welding tool 2, a connecting plate 21, a mounting plate 22, a bottom plate 23, a handle 24, a welding head 25, a quick-release plate 3, a touch display screen 4, a grating 5, a cylinder 6, a safety gas storage tank 7, a pneumatic triple piece 8, a connector 9, a positioning tool 10 and a part 11.

Detailed Description

In order to make the technical means, the original characteristics, the achieved purpose and the efficacy of the utility model easy to understand, the utility model is further described with reference to the specific drawings.

As shown in fig. 1-4, the efficient automatic thermal welding equipment for panels comprises a cabinet 1, an electrical system and a gas storage system, wherein a cylinder 6 is fixedly connected to the top of the cabinet 1, a piston rod of the cylinder 6 is fixedly connected with a flexible quick-insertion structure through a connector 9, a precise thermal welding tool 2 is detachably connected to the lower part of the flexible quick-insertion structure, double stations are arranged on the precise thermal welding tool 2, and cooling structures are arranged on the double stations.

The flexible quick-inserting structure comprises a quick-detaching plate 3, the top of the quick-detaching plate 3 is fixedly connected with a connector 9, and the bottom of the quick-detaching plate 3 is detachably connected with the precision thermal welding tool 2 through a bolt.

Precision hot welding frock 2 includes connecting plate 21, mounting panel 22, bottom plate 23 and a plurality of bonding tool 25, and connecting plate 21 can be dismantled with flexible quick-witted structure of inserting and be connected, and connecting rod and mounting panel 22 fixed connection are passed through to the bottom of connecting plate 21, and the bottom of mounting panel 22 is passed through spacing telescopic link and is connected with bottom plate 23, and a plurality of bonding tools 25 all with mounting panel 22 fixed connection.

Still install cooling tube 26 on the mounting panel 22, cooling tube 26 sets up on the one side of bonding tool 25, and after the welding, cooling tube 26 blows cold wind to the welding point, accomplishes the quick cooling of welding point for part 11 on the location frock 10 can carry out quick replacement.

The bottom plate 23 is fixedly connected with two positioning tools 10, and the plurality of welding heads 25 correspond to welding points of the two positioning tools 10 respectively.

The handles 24 are fixedly connected to the two sides of the bottom plate 23, so that the precision thermal welding tool 2 can be conveniently replaced and moved, and damage to the welding heads 25 during transfer is avoided.

Electric system includes PLC and touch-control display screen 4, touch-control display screen 4 is installed in the front top of rack 1, this equipment adopts PLC, touch-control display screen 4 digital control mode, the electric structure of equipment has been simplified, control is more accurate, also flexible production for like product quick replacement frock provides abundant space, this touch-control display screen 4 is human-computer interface, can set up to "manual" and carry out every work step debugging equipment action, also can set up to "automatic" state and carry out according to setting for the relevant instruction of procedure automatic operation and progressively accomplish production.

On the touch display screen 4, a plurality of welding point positions can be simulated, and welding parameters are set for each welding point. After switching into automatic production, every heating point automatic feedback actual temperature to the corresponding leg of touch display screen 4, equipment is in the operation process, probably has some unusual circumstances of reporting to the police, and the touch-sensitive screen can pop out the warning interface when appearing unusually and indicate which position appears unusually, makes things convenient for maintenance personal to get rid of the trouble fast.

The gas storage system comprises a safety gas storage tank 7, a pneumatic triple piece 8 and a plurality of sequence valves, wherein the safety gas storage tank 7 and the pneumatic triple piece 8 are both arranged inside the lower part of the cabinet 1.

The grating 5 corresponding with accurate hot welding frock 2 is still installed to rack 1, prevents that accurate hot welding frock 2 from getting into at the during operation someone mistake, and when having the object to get into, grating 5 discerns the object and exists, and this equipment is shut down at once, avoids causing danger.

The working principle is as follows: in this embodiment, the parts 11 are the spraying panel, the electroplated inner decoration ring and the electroplated outer decoration ring, when the device is used, an operator opens the air source and the electrical system of the device, the spraying panel, the electroplated inner decoration ring and the electroplated outer decoration ring are placed in the positioning tool 10 on the left side of the cabinet 1, the start button of the device is pressed, the air cylinder 6 drives the precision thermal welding tool 2 to be pressed, the thermal welding pins are welded, the precision thermal welding tool 2 is opened after the pressure maintaining time is up, the welded parts 11 are taken out and placed on the positioning tool 10 on the right side, the left positioning tool 10 continues to place new parts 11, the start button is pressed, the left positioning product and the right positioning product are simultaneously welded with 19 welding points, and thus continuous production can be completed.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that various changes and modifications may be made without departing from the spirit and scope of the utility model as defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a high-efficient automatic hot welding equipment of panel, includes rack (1), electrical system and gas storage system, its characterized in that: the top fixedly connected with cylinder (6) of rack (1), the piston rod of cylinder (6) passes through connector (9) fixedly connected with flexibility and inserts the structure soon, the below of the structure is inserted soon in the flexibility can be dismantled and is connected with accurate hot welding frock (2), be provided with the duplex position on accurate hot welding frock (2), and all be provided with cooling structure on the duplex position.

2. A panel efficient automated thermal welding apparatus as recited in claim 1, wherein: the flexible quick-inserting structure comprises a quick-detaching plate (3), the top of the quick-detaching plate (3) is fixedly connected with a connector (9), and the bottom of the quick-detaching plate is detachably connected with the precision thermal welding tool (2) through a bolt.

3. A panel efficient automated thermal welding apparatus as recited in claim 1, wherein: precision hot welding frock (2) are including connecting plate (21), mounting panel (22), bottom plate (23) and a plurality of bonding tool (25), connecting plate (21) can be dismantled with flexible quick-witted structure and be connected, the bottom of connecting plate (21) is passed through connecting rod and mounting panel (22) fixed connection, the bottom of mounting panel (22) is passed through spacing telescopic link and is connected with bottom plate (23), and is a plurality of bonding tool (25) all with mounting panel (22) fixed connection.

4. A panel efficient automated thermal welding apparatus according to claim 3, wherein: and a cooling pipe (26) is further arranged on the mounting plate (22), and the cooling pipe (26) is arranged beside the welding head (25).

5. A panel efficient automated thermal welding apparatus according to claim 3, wherein: the bottom plate (23) is fixedly connected with two positioning tools (10), and the welding heads (25) correspond to welding points of the two positioning tools (10) respectively.

6. A panel efficient automated thermal welding apparatus according to claim 3, wherein: handles (24) are fixedly connected to two sides of the bottom plate (23).

7. A panel efficient automated thermal welding apparatus as recited in claim 1, wherein: the electric system comprises a PLC and a touch display screen (4), wherein the touch display screen (4) is installed on the upper side of the front face of the cabinet (1).

8. A panel efficient automated thermal welding apparatus as recited in claim 1, wherein: the gas storage system comprises a safety gas storage tank (7), a pneumatic triple piece (8) and a plurality of sequence valves, wherein the safety gas storage tank (7) and the pneumatic triple piece (8) are both arranged inside the lower portion of the cabinet (1).

9. A panel efficient automated thermal welding apparatus as recited in claim 1, wherein: and the cabinet (1) is also provided with a grating (5) corresponding to the precise thermal welding tool (2).