CN211438549U - Bumper punching and welding all-in-one machine with replaceable punching die - Google Patents
Bumper punching and welding all-in-one machine with replaceable punching die Download PDFInfo
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- CN211438549U CN211438549U CN201921531445.7U CN201921531445U CN211438549U CN 211438549 U CN211438549 U CN 211438549U CN 201921531445 U CN201921531445 U CN 201921531445U CN 211438549 U CN211438549 U CN 211438549U
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Abstract
The utility model discloses a car bumper punching and welding all-in-one of interchangeable welding mould that punches a hole, including the equipment frame, equipment frame one side is equipped with profiling prepressing mechanism, supersonic generator, mould locating rack, product in control cabinet, the equipment frame. The utility model has the advantages that: the bumper punches a hole and goes on with welding radar support simultaneously, the punching of each motorcycle type welds frock and equipment and can carry out quick accurate positioning, ultrasonic system and control electrical apparatus sharing, it is short to change the time quantum, adopt ultrasonic wave die-cut or cold punching technology, the effect of punching out is burr-free, the punching position is prepared to not have the off normal, 4-6 hole die-cut position deviation is steerable at 1mm, radar hole die-cut is once only-automatic completion with radar support welding, guarantee product quality, equipment inner space is big, action and flexible adjustment of stroke, be fit for each motorcycle type bumper, equipment is equipped with a plurality of safety protection sensors, guarantee man-machine safety.
Description
Technical Field
The utility model relates to an ultrasonic welding technical field specifically is an interchangeable cut-out press's bumper impact welding all-in-one.
Background
The existing welding machine equipment can replace bumper products of different vehicle types to realize punching. A product needing punching and welding is generally fixed on a jig supporting structure, a tool tire mold is placed into the product, the product is conveyed to the punching position of a welding machine to be punched, and the radar support is welded after punching is completed. The process has the advantages of more steps, lower production efficiency, higher labor input, high labor intensity and larger production error. In particular, in the manufacture of automobile parts, in order to meet the actual requirements, a machine capable of stamping and welding is urgently needed to improve the production efficiency.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a interchangeable cut-out press's bumper dashes and welds all-in-one to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a bumper punching and welding integrated machine with a replaceable punching die comprises an equipment outer frame, wherein a control cabinet is arranged on one side of the equipment outer frame, a plurality of groups of profiling prepressing mechanisms are arranged in the equipment outer frame, a plurality of ultrasonic generators are further arranged between the equipment outer frame and the profiling prepressing mechanisms, a plurality of groups of profiling prepressing mechanisms are provided with a mechanism mounting frame, the mechanism mounting frame is connected with a mechanism mounting plate arranged at the rear part of the equipment outer frame, a punching cylinder is arranged on the mechanism mounting frame, a hot air fan is arranged at the lower end of the punching cylinder on one side of the mechanism mounting frame, a punching prepressing mechanism is arranged at the lower end of the punching cylinder, a punching knife is arranged at the lower end of the punching prepressing mechanism, a welding prepressing cylinder is arranged on one side of the mechanism mounting frame away from the punching cylinder, an ultrasonic welding mechanism is arranged at the lower end of the welding prepressing cylinder, the lower end in the equipment outer frame is provided with a mould positioning frame, and products are arranged between the mould positioning frame and the plurality of profiling prepressing mechanisms.
Preferably, be equipped with the control display screen on the control cabinet, be equipped with on the control display screen and detect the tricolor lamp, the control cabinet still is equipped with both hands start button and scram button.
Preferably, six ultrasonic generators are further arranged between the equipment outer frame and the plurality of profiling prepressing mechanisms, and at least four profiling prepressing mechanisms are arranged in the equipment outer frame.
Preferably, the outer frame of the equipment is also provided with an air storage tank and a radar support storage box at one side of the four profiling prepressing mechanisms.
Preferably, punch a hole and pre-press the mechanism setting and be in on the sliding mounting board in the middle of the mechanism installing support, the sliding mounting board both sides are equipped with sharp spout, just the spout with the linear slide rail of mechanism installing support both sides is connected, punch a hole and pre-press the mechanism and be equipped with four at least group's pre-compaction buffer springs, ultrasonic welding mechanism with be equipped with two at least sets of buffer spring between the drive rail mechanism.
Preferably, the lower end of the mold positioning frame and the lower end inside the outer frame of the equipment are connected with the sliding groove through a linear sliding rail.
Preferably, a plurality of groups of positioning suction nozzles for the product are arranged on the mold positioning frame.
Advantageous effects
The utility model discloses in, the bumper punches a hole and goes on simultaneously with the radar support, the tool frock and the equipment of each motorcycle type can carry out quick accurate positioning, it is short to change the time quantum, adopt ultrasonic wave die-cutting technology, the effect that the die-cut came out is unhairing limit, the position of punching a hole prepares no off normal, 4-6 hole die-cut positional deviation is steerable at 1mm, radar hole die-cut is automatic to be accomplished with the disposable dress card of radar scaffold weldment, guarantee product quality, equipment inner space is big, the nimble adjustment of action and stroke, be fit for each motorcycle type bumper, equipment is equipped with a plurality of safety protection sensors, guarantee man-machine safety.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the punching and welding apparatus of the present invention;
FIG. 3 is a schematic structural view of the profiling prepressing mechanism of the present invention;
FIG. 4 is a schematic structural view of the product and mold positioning frame of the present invention;
fig. 5 is a schematic structural view of the mold positioning frame of the present invention.
Reference numerals
1-equipment outer frame, 2-control cabinet, 3-ultrasonic generator, 4-profiling prepressing mechanism, 5-punching cylinder, 6-welding prepressing cylinder, 7-hot air blower, 8-punching prepressing mechanism, 9-ultrasonic welding mechanism, 10-transmission guide rail mechanism, 11-punching knife, 12-product and 13-die positioning frame.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
Examples
As shown in figures 1-5, a punching die replaceable bumper punching and welding integrated machine comprises an equipment outer frame 1, a control cabinet 2 is arranged on one side of the equipment outer frame 1, a plurality of profiling prepressing mechanisms 4 are arranged in the equipment outer frame 1, a plurality of ultrasonic generators 3 are also arranged between the equipment outer frame 1 and the profiling prepressing mechanisms 4, a mechanism mounting frame is arranged on the plurality of profiling prepressing mechanisms 4 and connected with a mechanism mounting plate arranged behind the equipment outer frame 1, a punching cylinder 5 is arranged on the mechanism mounting frame, a hot air fan 7 is arranged at the lower end of the punching cylinder 5 on one side of the mechanism mounting frame, a punching prepressing mechanism 8 is arranged at the lower end of the punching cylinder 5, a punching knife 11 is arranged at the lower end of the punching prepressing mechanism 8, a welding prepressing cylinder 6 is arranged at one side of the mechanism mounting frame far away from the punching cylinder 5, an ultrasonic welding mechanism 9 is arranged at the lower end of the welding prepressing cylinder 6, the lower end in the equipment outer frame 1 is provided with a mould positioning frame 13, and a product 12 is arranged between the mould positioning frame 13 and the plurality of groups of profiling prepressing mechanisms 4.
Preferably, be equipped with the control display screen on the control cabinet 2, be equipped with on the control display screen and detect the tricolor lamp, control cabinet 2 still is equipped with both hands start button and scram button.
Preferably, six ultrasonic generators 3 are further arranged between the equipment outer frame 1 and the plurality of profiling prepressing mechanisms 4, and at least four profiling prepressing mechanisms 4 are arranged in the equipment outer frame 1.
Preferably, the equipment outer frame 1 is further provided with an air storage tank and a radar support storage box on one side of the four profiling prepressing mechanisms 4.
Preferably, the punching prepressing mechanism 8 is arranged on a sliding mounting plate in the middle of the mechanism mounting bracket, linear sliding grooves are formed in two sides of the sliding mounting plate and are connected with linear sliding rails on two sides of the mechanism mounting bracket, at least four groups of prepressing buffer springs are arranged on the punching prepressing mechanism 8, and at least two groups of buffer springs are arranged between the ultrasonic welding mechanism 9 and the transmission guide rail mechanism 10.
Preferably, the lower end of the mold positioning frame 13 is connected with the lower end of the inner part of the equipment outer frame 1 through a linear slide rail and a sliding chute.
Preferably, the mold positioning frame 13 is provided with a plurality of sets of positioning nozzles for the products 12.
Opening a power supply to select a product to be processed and a corresponding mold model, checking whether each part is abnormal or not, selecting manual reset (pneumatic), then selecting a punching and welding product model checking parameter, opening a vacuum starting and hot air heating function, putting in a bumper and a radar bracket, starting equipment when a product is detected, pressing an equipment double-hand starting button, performing product prepressing, clamping and positioning, ascending a product rack cylinder, advancing a front feeding cylinder and a rear feeding cylinder, descending a product rack cylinder, performing punching prepressing and punching by a punching knife, completing pneumatic ascending of punching, ascending the product rack cylinder, advancing the front feeding cylinder and the rear feeding cylinder, descending the product rack cylinder, performing welding prepressing and compacting the product, ascending an ultrasonic unit and welding the radar bracket, completing prepressing and ascending of welding, taking out the product, and performing cycle work; note that: the cycle time of the whole work flow for punching and welding a product is less than or equal to 50 seconds for 4 holes and less than or equal to 70 seconds for 6 holes).
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the content of the present invention within the protection scope of the present invention.
Claims (7)
1. The utility model provides a bumper punching and welding all-in-one of interchangeable cut-out press, includes equipment frame (1), its characterized in that: the device is characterized in that a control cabinet (2) is arranged on one side of the device outer frame (1), a plurality of groups of profiling prepressing mechanisms (4) are arranged in the device outer frame (1), a plurality of ultrasonic generators (3) are further arranged between the device outer frame (1) and the profiling prepressing mechanisms (4), a mechanism mounting frame is arranged on the plurality of groups of profiling prepressing mechanisms (4), the mechanism mounting frame is connected with a mechanism mounting plate arranged behind the device outer frame (1), a punching cylinder (5) is arranged on the mechanism mounting frame, an air heater (7) is arranged on one side of the mechanism mounting frame at the lower end of the punching cylinder (5), a punching prepressing mechanism (8) is arranged at the lower end of the punching cylinder (5), a punching knife (11) is arranged at the lower end of the punching prepressing mechanism (8), and a welding prepressing cylinder (6) is arranged on one side of the mechanism mounting frame, welding pre-compaction cylinder (6) lower extreme is equipped with ultrasonic bonding mechanism (9), ultrasonic bonding mechanism (9) are kept away from the one end and the transmission guide rail mechanism (10) of welding pre-compaction cylinder (6) are connected, the inside lower extreme of equipment frame (1) is equipped with mould locating rack (13), mould locating rack (13) and multiunit be provided with product (12) between profiling pre-compaction mechanism (4).
2. The punching-die-replaceable bumper punching-welding all-in-one machine as claimed in claim 1, wherein: be equipped with the control display screen on control cabinet (2), be equipped with on the control display screen and detect the tricolor lamp, control cabinet (2) still are equipped with both hands start button and scram button.
3. The punching-die-replaceable bumper punching-welding all-in-one machine as claimed in claim 1, wherein: six ultrasonic generators (3) are further arranged between the equipment outer frame (1) and the plurality of profiling prepressing mechanisms (4), and at least four profiling prepressing mechanisms (4) are arranged in the equipment outer frame (1).
4. The punching-die-replaceable bumper punching-welding all-in-one machine as claimed in claim 1, wherein: and an air storage tank and a radar support storage box are further arranged on one side of the four profiling prepressing mechanisms (4) of the equipment outer frame (1).
5. The punching-die-replaceable bumper punching-welding all-in-one machine as claimed in claim 1, wherein: punching a hole prepressing mechanism (8) set up on the sliding mounting panel in the middle of the mechanism installing support, the sliding mounting panel both sides are equipped with sharp spout, just the spout with the linear slide rail of mechanism installing support both sides is connected, punching a hole prepressing mechanism (8) are equipped with four at least group's prepressing buffer spring, ultrasonic bonding mechanism (9) with be equipped with two at least sets of buffer spring between drive rail mechanism (10).
6. The punching-die-replaceable bumper punching-welding all-in-one machine as claimed in claim 1, wherein: the lower end of the mold positioning frame (13) is connected with the lower end inside the equipment outer frame (1) through a linear slide rail and a sliding groove.
7. The punching-die-replaceable bumper punching-welding all-in-one machine as claimed in claim 1, wherein: and a plurality of groups of positioning suction nozzles for the products (12) are arranged on the die positioning frame (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921531445.7U CN211438549U (en) | 2019-09-16 | 2019-09-16 | Bumper punching and welding all-in-one machine with replaceable punching die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921531445.7U CN211438549U (en) | 2019-09-16 | 2019-09-16 | Bumper punching and welding all-in-one machine with replaceable punching die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211438549U true CN211438549U (en) | 2020-09-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921531445.7U Active CN211438549U (en) | 2019-09-16 | 2019-09-16 | Bumper punching and welding all-in-one machine with replaceable punching die |
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| Country | Link |
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| CN (1) | CN211438549U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114654240A (en) * | 2020-12-24 | 2022-06-24 | 必尚自动化技术(上海)有限公司 | Punching and welding integrated machine for automobile bumper |
| CN115042265A (en) * | 2022-05-26 | 2022-09-13 | 臻越智能装备(佛山)有限公司 | Punching device |
-
2019
- 2019-09-16 CN CN201921531445.7U patent/CN211438549U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114654240A (en) * | 2020-12-24 | 2022-06-24 | 必尚自动化技术(上海)有限公司 | Punching and welding integrated machine for automobile bumper |
| CN115042265A (en) * | 2022-05-26 | 2022-09-13 | 臻越智能装备(佛山)有限公司 | Punching device |
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