CN215744937U - Visual inspection device - Google Patents
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- CN215744937U CN215744937U CN202121768252.0U CN202121768252U CN215744937U CN 215744937 U CN215744937 U CN 215744937U CN 202121768252 U CN202121768252 U CN 202121768252U CN 215744937 U CN215744937 U CN 215744937U
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- air nozzle
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Abstract
The present invention relates to a visual inspection device comprising: the material sucking assembly comprises a first material sucking disc, a second material sucking disc and a transfer air nozzle; a plurality of first clamping positions are uniformly arranged on the periphery of the first suction disc at intervals, and first suction holes are formed in the middle of the first suction disc corresponding to the first clamping positions; a plurality of second clamping positions are uniformly arranged on the periphery of the second material sucking disc at intervals, and second material sucking holes are formed in the middle of the second material sucking disc corresponding to the second clamping positions; a side detection assembly comprising a first side detection camera and a second side detection camera, and a third side detection camera and a fourth side detection camera; and the end face detection assembly comprises a first end face detection camera and a second end face detection camera. Above-mentioned visual detection device, rational in infrastructure, convenient to use utilizes first material tray and second material tray of inhaling to absorb electric capacity, indirectly exposes four sides of electric capacity, makes things convenient for each surface of camera detection electric capacity, improves detection efficiency, ensures the electric capacity quality.
Description
Technical Field
The utility model relates to the technical field of capacitance detection, in particular to a visual detection device.
Background
Along with social progress and development, along with the increasing popularization of various electronic products in the life of consumers, capacitors are important parts in various electronic products. The capacitor has been widely used in various electronic products due to its small size and good stability. In the production process of the capacitor, the surface defect inspection of the capacitor is required, such as casing splitting, foaming, scratching, marking, rubber plug exposure and the like.
At present, most of the surface quality detection of domestic large-batch capacitor devices is observed and judged by human eyes under a high-power microscope, and the human eyes are easy to fatigue and easy to misjudge and miss judge when working under the high-power microscope for a long time; secondly, because everyone knows the standard degree differently and understands the degree differently, and the standard of subjective judgment is also different, is difficult to quantify, therefore in the testing process, there is not unified testing standard, can't guarantee the quality of electric capacity.
SUMMERY OF THE UTILITY MODEL
Based on the visual detection device, the visual detection device is reasonable in structure and convenient to use, a camera can conveniently detect all surfaces of the capacitor, the detection efficiency is improved, and the quality of the capacitor is ensured.
In order to realize the purpose of the utility model, the utility model adopts the following technical scheme:
the utility model provides a visual detection device for the detection is the electric capacity that the cuboid set up, electric capacity includes four sides and two terminal surfaces, visual detection device includes:
the material sucking assembly comprises a first material sucking disc, a second material sucking disc and a transfer air nozzle, wherein the second material sucking disc is positioned on one surface of the top of the first material sucking disc, and the transfer air nozzle is arranged on one surface, back to the second material sucking disc, of the top of the first material sucking disc; a plurality of first clamping positions are uniformly arranged on the periphery of the first suction disc at intervals, and first suction holes are formed in the first suction disc corresponding to the middle parts of the first clamping positions; a plurality of second clamping positions are uniformly arranged on the periphery of the second material sucking disc at intervals, and second material sucking holes are formed in the second material sucking disc corresponding to the middle parts of the second clamping positions; the first clamping position corresponds to the second clamping position, the first clamping position is used for attaching two side surfaces of the capacitor, and the second clamping position is used for attaching the other two side surfaces of the capacitor and indirectly exposing four side surfaces of the capacitor;
the side detection assemblies are arranged on two opposite sides of the material suction assembly; the side detection assembly comprises a first side detection camera and a second side detection camera which are arranged on the right side of the first suction disc, and a third side detection camera and a fourth side detection camera which are arranged on the left side of the second suction disc; and
the end face detection assemblies are arranged on two opposite surfaces of the top of the material suction assembly; the end face detection assembly comprises a first end face detection camera arranged on one face of the top of the second material suction disc and a second end face detection camera arranged on the other face of the top of the second material suction disc; the second suction tray is located between the first end face detection camera and the second end face detection camera.
Above-mentioned visual detection device, rational in infrastructure, convenient to use utilizes first material tray and second material tray of inhaling to absorb electric capacity, indirectly exposes four sides of electric capacity, makes things convenient for each surface of camera detection electric capacity, improves detection efficiency, ensures the electric capacity quality.
In one embodiment, the axis direction of the first side detection camera and the axis direction of the second side detection camera are perpendicular to each other, and the axis direction of the third side detection camera and the axis direction of the fourth side detection camera are perpendicular to each other.
In one embodiment, the first suction disc and the second suction disc are arranged in a staggered mode, and the periphery of the first suction disc is tangent to the periphery of the second suction disc; the first material sucking disc rotates in the direction opposite to that of the second material sucking disc.
In one embodiment, the suction assembly further comprises a first driving motor connected with the first suction disc and a second driving motor connected with the second suction disc; the first material sucking disc and the second material sucking disc are both arranged in a hollow manner; a first air pipe is arranged inside the first driving motor, one end of the first air pipe penetrates through the first driving motor and then is connected with the inside of the first suction disc, and the other end of the first air pipe is used for connecting a vacuum pump; the inside mounting of second driving motor has the second trachea, the tracheal one end of second is worn to establish connect behind the second driving motor the inside of second suction disc, the tracheal other end of second is used for connecting the vacuum pump.
In one embodiment, the visual inspection device further comprises a blanking assembly arranged on the periphery of the suction assembly; the blanking assembly comprises a first secondary product air nozzle positioned between the transfer air nozzle and the second side detection camera, a first secondary product collecting pipeline correspondingly arranged at one end of the first secondary product air nozzle, a second secondary product air nozzle arranged at one side of the second suction tray far away from the fourth side detection camera, a second secondary product collecting pipeline correspondingly arranged at one end of the second secondary product air nozzle, a good product air nozzle arranged at one side of the second secondary product air nozzle, and a good product collecting pipeline correspondingly arranged at one end of the good product air nozzle.
In one embodiment, the blanking assembly further includes a first forced material returning air nozzle installed at a side of the transfer air nozzle away from the first secondary air nozzle, a first material returning collection pipeline correspondingly installed at one end of the first forced material returning air nozzle, a second forced material returning air nozzle installed at one side of the good product air nozzle, and a second material returning collection pipeline correspondingly installed at one end of the second forced material returning air nozzle.
Drawings
FIG. 1 is a perspective view of a visual inspection apparatus according to an embodiment of the present invention;
FIG. 2 is a perspective view of the visual inspection device shown in FIG. 1 from another perspective;
FIG. 3 is a perspective view of the visual inspection device shown in FIG. 1 from another perspective;
FIG. 4 is an enlarged schematic view taken at circle A of FIG. 1;
FIG. 5 is an exploded view of the suction assembly and the discharge assembly of the visual inspection apparatus shown in FIG. 1;
FIG. 6 is a schematic view of a partial assembly of the suction assembly and the discharge assembly of the visual inspection apparatus shown in FIG. 5;
FIG. 7 is an enlarged schematic view taken at circle B of FIG. 6;
FIG. 8 is an exploded view of the suction assembly and the first forced air nozzle of the visual inspection apparatus shown in FIG. 1;
FIG. 9 is an enlarged schematic view taken at circle C of FIG. 8;
fig. 10 is an enlarged schematic view of the circle D shown in fig. 9.
Reference is made to the accompanying drawings in which:
10-a material sucking component, 11-a first material sucking disc, 110-a first clamping position, 12-a first driving motor, 120-a first air pipe, 13-a first auxiliary material feeding device, 130-a first material feeding air hole, 14-a material guiding block, 15-a second material sucking disc, 150-a second clamping position, 16-a second driving motor, 160-a second air pipe, 17-a second auxiliary material feeding device, 170-a second material feeding air hole and 18-a transfer air nozzle;
20-a side detection component, 21-a first side detection camera, 22-a second side detection camera, 23-a third side detection camera, 24-a fourth side detection camera, 25-a first sliding rail pair, 26-a second sliding rail pair;
30-end face detection component, 31-first end face detection component, 32-second end face detection component;
40-a blanking assembly, 41-a first product air nozzle, 42-a first product collecting pipeline, 43-a second product air nozzle, 44-a second product collecting pipeline, 45-a good product air nozzle, 46-a good product collecting pipeline, 47-a first forced material returning air nozzle, 48-a second forced material returning air nozzle, 49-a second material returning collecting pipeline.
Detailed Description
To facilitate an understanding of the utility model, the utility model will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
Referring to fig. 1 to 10, a visual inspection apparatus according to an embodiment of the present invention is used for inspecting an appearance of a capacitor disposed in a rectangular parallelepiped, where the capacitor includes four side surfaces and two end surfaces. The visual detection device comprises a material suction assembly 10, side detection assemblies 20 arranged on two opposite sides of the material suction assembly 10, end face detection assemblies 30 arranged on two opposite sides of the top of the material suction assembly 10, and a blanking assembly 40 arranged on the periphery of the material suction assembly 10. The side surface detection assembly 20 is used for detecting four side surfaces of the capacitor, and the end surface detection assembly 30 is used for detecting two end surfaces of the capacitor.
The material sucking component 10 comprises a first material sucking disc 11, a first driving motor 12 connected with the first material sucking disc 11, a first auxiliary material loading device 13 installed at one side of the bottom of the first material sucking disc 11, a material guide block 14 installed at the other side of the bottom of the first material sucking disc 11, a second material sucking disc 15 located at one side of the top of the first material sucking disc 11, a second driving motor 16 connected with the second material sucking disc 15, a second auxiliary material loading device 17 installed at one side of the bottom of the second material sucking disc 15, which faces away from the first material sucking disc 11, and a transfer air nozzle 18 installed at one side of the top of the first material sucking disc 11, which faces away from the second material sucking disc 15.
In this embodiment, the first suction tray 11 is hollow, the first air pipe 120 is installed inside the first driving motor 12, one end of the first air pipe 120 penetrates through the inside of the first suction tray 11 after the first driving motor 12 is installed, and the other end of the first air pipe 120 is used for connecting a vacuum pump.
The periphery of the first suction tray 11 is uniformly provided with a plurality of first clamping positions 110 at intervals, and the first clamping positions 110 are used for positioning and clamping the capacitor. The first material sucking disc 11 is provided with a first material sucking hole corresponding to the middle of each first clamping position 110, the first material sucking hole is communicated with the inside of the first material sucking disc 11, and the first material sucking hole is used for sucking a capacitor.
In this embodiment, the second material suction tray 15 is hollow, the second air pipe 160 is installed inside the second driving motor 16, one end of the second air pipe 160 penetrates through the second driving motor 16 and then communicates with the inside of the second material suction tray 15, and the other end of the second air pipe 160 is used for connecting a vacuum pump.
The periphery of the second material sucking disc 15 is uniformly provided with a plurality of second clamping positions 150 at intervals, and the second clamping positions 150 are used for positioning and clamping the capacitor. The second material sucking disc 15 is provided with a second material sucking hole corresponding to the middle part of each second clamping position 150, the second material sucking hole is communicated with the inside of the second material sucking disc 15, and the second material sucking hole is used for sucking the capacitor.
Specifically, as shown in fig. 7, the first suction trays 11 and the second suction trays 15 are arranged in a staggered manner, and the periphery of the first suction trays 11 is arranged in a tangent manner with the periphery of the second suction trays 15. The rotation direction of the first suction tray 11 is opposite to that of the second suction tray 15, the first clamping position 110 corresponds to the second clamping position 150, the first clamping position 110 is used for attaching two side surfaces of the capacitor, the second clamping position 150 is used for attaching the other two side surfaces of the capacitor, and the four side surfaces of the capacitor are indirectly exposed so as to facilitate subsequent detection.
As shown in fig. 5, 6, 9 and 10, the first auxiliary loader 13 is provided with a first loading air hole 130, and the material guide block 14 is provided with a material guide groove (not shown) for the capacitor to pass through; the material guide chute corresponds to the first feeding air hole 130. The second auxiliary feeder 17 is provided with a second feeding air hole 170, and the second feeding air hole 170 corresponds to the transfer air nozzle 18. In actual operation, when the first clamping portion 110 moves to a position between the material guiding groove and the first feeding air hole 130, the first feeding air hole 130 is vacuumized to transfer the capacitor in the material guiding groove to the first clamping portion 110, and at this time, the first feeding hole is vacuumized to adsorb the capacitor on the first material absorbing plate 11. When the capacitor is transferred between the transfer air nozzle 18 and the second feeding air hole 170, at this time, the first clamping position 110 is corresponding to the second clamping position 150, and the transfer air nozzle 18 and the second feeding air hole 170 act simultaneously, wherein the transfer air nozzle 18 sends out airflow to blow the capacitor away from the first suction tray 11, the second feeding air hole 170 sucks air to adsorb the free capacitor onto the second clamping position 150, and then the second suction hole is vacuumized to adsorb the capacitor onto the second suction tray 15, so that the capacitor is transferred between the first suction tray 11 and the second suction tray 15.
As shown in fig. 1 to 4, the side inspection unit 20 includes a first side inspection camera 21 and a second side inspection camera 22 installed on the right side of the first suction tray 11, and a third side inspection camera 23 and a fourth side inspection camera 24 installed on the left side of the second suction tray 15. Wherein, the axial lead direction of the first side detecting camera 21 is perpendicular to the axial lead direction of the second side detecting camera 22, and the axial lead direction of the third side detecting camera 23 is perpendicular to the axial lead direction of the fourth side detecting camera 24; the first side detection camera 21 and the second side detection camera 22 are used for detecting two adjacent sides of the capacitor, and the third side detection camera 23 and the fourth side detection camera 24 are used for detecting the other two adjacent sides of the capacitor.
Further, in order to adjust the detection angle conveniently, the bottom of the first side detection camera 21 is connected with a first slide rail pair 25, and the bottom of the third side detection camera 23 is connected with a second slide rail pair 26.
The end face detection assembly 30 comprises a first end face detection camera 31 mounted on one face of the top of the second suction plate 15 and a second end face detection camera 32 mounted on the other face of the top of the second suction plate 15. The second suction tray 15 is located between the first end face detection camera 31 and the second end face detection camera 32, and the first end face detection camera 31 and the second end face detection camera 32 are used for detecting two end faces of the capacitor.
The blanking assembly 40 includes a first sub-product air nozzle 41 located between the transfer air nozzle 18 and the second side surface detection camera 22, a first sub-product collection pipeline 42 correspondingly disposed at one end of the first sub-product air nozzle 41, a second sub-product air nozzle 43 installed at one side of the second suction disc 15 far away from the fourth side surface detection camera 24, a second sub-product collection pipeline 44 correspondingly disposed at one end of the second sub-product air nozzle 43, a good product air nozzle 45 installed at one side of the second sub-product air nozzle 43, and a good product collection pipeline 46 correspondingly disposed at one end of the good product air nozzle 45.
When the first side surface detection camera 21 or the second side surface detection camera 22 detects defective capacitors, the defective capacitors are impacted by the airflow blown out by the first product air nozzle 41, and the defective capacitors fall into the first product collection pipeline 42 for recycling; the flawless capacitor is transferred to the second material sucking disc 15 through the transfer air nozzle 18 for the next detection.
Further, when any one of the third side detection camera 23, the fourth side detection camera 24, the first end surface detection camera 31, and the second end surface detection camera 32 detects a defective capacitor, the airflow blown out by the second product air nozzle 43 impacts the defective capacitor, and the defective capacitor falls into the second product collection pipe 44 for collection. At this time, the flawless capacitor is the good product capacitor, the good product air nozzle 45 blows air flow to impact the good product capacitor, and the good product capacitor falls to the good product collecting pipeline 46 for receiving.
Further, in order to avoid that the individual capacitors cannot be separated from the first material suction tray 11 or the second material suction tray 15, the blanking assembly 40 further includes a first forced material returning air nozzle 47 installed at one side of the transfer air nozzle 18 away from the first secondary product air nozzle 41, a first material returning collecting pipe (not shown) correspondingly installed at one end of the first forced material returning air nozzle 47, a second forced material returning air nozzle 48 installed at one side of the good product air nozzle 45, and a second material returning collecting pipe 49 correspondingly installed at one end of the second forced material returning air nozzle 48. The first forced material returning nozzle 47 and the second forced material returning nozzle 48 can both blow out strong airflow to separate the capacitors.
Above-mentioned visual detection device, rational in infrastructure, convenient to use utilizes first material sucking disc 11 and second material sucking disc 15 to absorb electric capacity, indirectly exposes four sides of electric capacity, makes things convenient for each surface of camera detection electric capacity, improves detection efficiency, ensures the electric capacity quality.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (6)
1. The utility model provides a visual detection device for the detection is the electric capacity that the cuboid set up, electric capacity includes four sides and two terminal surfaces, its characterized in that, visual detection device includes:
the material sucking assembly comprises a first material sucking disc, a second material sucking disc and a transfer air nozzle, wherein the second material sucking disc is positioned on one surface of the top of the first material sucking disc, and the transfer air nozzle is arranged on one surface, back to the second material sucking disc, of the top of the first material sucking disc; a plurality of first clamping positions are uniformly arranged on the periphery of the first suction disc at intervals, and first suction holes are formed in the first suction disc corresponding to the middle parts of the first clamping positions; a plurality of second clamping positions are uniformly arranged on the periphery of the second material sucking disc at intervals, and second material sucking holes are formed in the second material sucking disc corresponding to the middle parts of the second clamping positions; the first clamping position corresponds to the second clamping position, the first clamping position is used for attaching two side surfaces of the capacitor, and the second clamping position is used for attaching the other two side surfaces of the capacitor and indirectly exposing four side surfaces of the capacitor;
the side detection assemblies are arranged on two opposite sides of the material suction assembly; the side detection assembly comprises a first side detection camera and a second side detection camera which are arranged on the right side of the first suction disc, and a third side detection camera and a fourth side detection camera which are arranged on the left side of the second suction disc; and
the end face detection assemblies are arranged on two opposite surfaces of the top of the material suction assembly; the end face detection assembly comprises a first end face detection camera arranged on one face of the top of the second material suction disc and a second end face detection camera arranged on the other face of the top of the second material suction disc; the second suction tray is located between the first end face detection camera and the second end face detection camera.
2. The visual inspection device of claim 1, wherein the direction of the axis of the first side inspection camera is perpendicular to the direction of the axis of the second side inspection camera, and the direction of the axis of the third side inspection camera is perpendicular to the direction of the axis of the fourth side inspection camera.
3. The visual inspection device of claim 1, wherein the first suction tray is staggered from the second suction tray, and the periphery of the first suction tray is tangential to the periphery of the second suction tray; the first material sucking disc rotates in the direction opposite to that of the second material sucking disc.
4. The visual inspection device of claim 1, wherein the suction assembly further comprises a first drive motor coupled to the first suction tray and a second drive motor coupled to the second suction tray; the first material sucking disc and the second material sucking disc are both arranged in a hollow manner; a first air pipe is arranged inside the first driving motor, one end of the first air pipe penetrates through the first driving motor and then is connected with the inside of the first suction disc, and the other end of the first air pipe is used for connecting a vacuum pump; the inside mounting of second driving motor has the second trachea, the tracheal one end of second is worn to establish connect behind the second driving motor the inside of second suction disc, the tracheal other end of second is used for connecting the vacuum pump.
5. The visual inspection device of claim 1, further comprising a blanking assembly mounted to a periphery of the suction assembly; the blanking assembly comprises a first secondary product air nozzle positioned between the transfer air nozzle and the second side detection camera, a first secondary product collecting pipeline correspondingly arranged at one end of the first secondary product air nozzle, a second secondary product air nozzle arranged at one side of the second suction tray far away from the fourth side detection camera, a second secondary product collecting pipeline correspondingly arranged at one end of the second secondary product air nozzle, a good product air nozzle arranged at one side of the second secondary product air nozzle, and a good product collecting pipeline correspondingly arranged at one end of the good product air nozzle.
6. The visual inspection device of claim 5, wherein the material feeding assembly further comprises a first forced material returning nozzle installed at a side of the transfer nozzle away from the first product nozzle, a first material returning collection pipe correspondingly installed at one end of the first forced material returning nozzle, a second forced material returning nozzle installed at one side of the good product nozzle, and a second material returning collection pipe correspondingly installed at one end of the second forced material returning nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121768252.0U CN215744937U (en) | 2021-07-31 | 2021-07-31 | Visual inspection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121768252.0U CN215744937U (en) | 2021-07-31 | 2021-07-31 | Visual inspection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215744937U true CN215744937U (en) | 2022-02-08 |
Family
ID=80108767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121768252.0U Active CN215744937U (en) | 2021-07-31 | 2021-07-31 | Visual inspection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215744937U (en) |
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2021
- 2021-07-31 CN CN202121768252.0U patent/CN215744937U/en active Active
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| Date | Code | Title | Description |
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Effective date of registration: 20220812 Address after: Room 302, Building 2, No. 120, Dongcheng Section, Guanchang Road, Dongcheng Street, Dongguan City, Guangdong Province, 523000 Patentee after: Guangdong Chaojie Intelligent Technology Co., Ltd. Address before: 523000 Room 401, No. 8, shayao Xinhua Road, Shijie Town, Dongguan City, Guangdong Province Patentee before: Andeming precision technology (Dongguan) Co.,Ltd. |
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Effective date of registration: 20230908 Address after: Room 402, No. 8, Shayao Xinhua Road, Shijie Town, Dongguan, Guangdong 523000 Patentee after: Guangdong Hesheng Chuangzhan Intelligent Technology Co.,Ltd. Address before: Room 302, Building 2, No. 120, Dongcheng Section, Guanchang Road, Dongcheng Street, Dongguan City, Guangdong Province, 523000 Patentee before: Guangdong Chaojie Intelligent Technology Co.,Ltd. |