CN215710634U - Wire winding equipment - Google Patents

Abstract

The utility model relates to the technical field of wire processing and manufacturing, and particularly discloses wire winding equipment. The equipment is used for winding a wire on a winding carrier, wherein the wire comprises a cable, and the equipment comprises a bearing and rotating assembly, a wire conveying module, a wire carrying module and a wire clamping module, wherein the bearing and rotating assembly can bear the winding carrier at a second position and drive the winding carrier to rotate; the wire rod clamping module comprises a clamping module frame and a clamping arm clamping jaw capable of clamping the other end of the cable positioned at the first position, and when the winding carrier rotates, the clamping arm clamping jaw can move towards the second position relative to the clamping module frame to drive the cable to be wound on the winding carrier. The structure realizes the determination of the position of the wire in the processes of conveying, carrying and winding, reduces the risk of wire position deviation and ensures the efficiency of winding operation.

Description

Wire winding equipment

Technical Field

The utility model relates to the technical field of wire processing and manufacturing, in particular to wire winding equipment.

Background

With the popularization of electronic products, wires are also well known and used by more and more people, and are often used for connecting electronic equipment to meet the requirement of people on data transmission, so that the wires are important tools indispensable in life of people.

The processing of wire rod generally includes preparation sinle silk, foreskin and installation connector etc. among the prior art, in order to make things convenient for the transportation and the packing of electronic product, its supporting wire rod all need carry out the wire winding after the production is accomplished and handle.

In the prior art, wire winding processing operation is usually performed manually on a winding carrier, one end of a wire is fixed, the wire is wound on a carrier column in a circle, and the wire is taken out of the winding carrier after being wound and then packaged. However, the wire has low wire core hardness and high deformation possibility, so that the wire winding operation is time-consuming and labor-consuming and has extremely low efficiency, and the wire core is easily broken by the wire winding mode, so that the quality of the wire is seriously affected, and the wire winding operation efficiency of the wire is low.

In view of the above problems, there is a need for an apparatus capable of automatically completing a winding operation, thereby greatly reducing the manufacturing cost and improving the production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide wire winding equipment to solve the problem of low winding operation efficiency.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the wire winding equipment is used for winding a wire on a winding carrier, wherein the wire comprises a cable, and the wire winding equipment comprises a wire conveying module, a bearing and rotating assembly, a wire carrying module and a wire clamping module; the wire conveying module is used for conveying the wire to a first position; the bearing and rotating assembly is used for bearing the winding carrier at a second position and driving the winding carrier to rotate; the wire handling module is used for moving the second end of the wire at the first position to the winding carrier at the second position; wire rod centre gripping module includes centre gripping module frame and centre gripping arm clamping jaw, centre gripping arm clamping jaw is used for the centre gripping to be located the first position department the other end of cable works as when the wire winding carrier rotates, centre gripping arm clamping jaw is used for relatively centre gripping module frame orientation the second position removes, the drive the cable duplex winding is located on the wire winding carrier.

The wire rod conveying module comprises two conveying units arranged side by side, one conveying unit is used for bearing and conveying the first end of the wire rod, the other conveying unit is used for bearing and conveying the second end of the wire rod, the wire rod carrying module is used for moving the second end at the first position to the winding carrier at the second position, and the clamping arm clamping jaw is used for clamping one end, close to the first end, of the wire rod and moving towards the second position along with the rotation of the winding carrier.

Further, at least one lifting rod is arranged between the two conveying units and used for lifting the cable at the first position.

Preferably, the wire handling module comprises a robot arm and a handling jaw, the handling jaw is fixedly connected to the end of the robot arm, the handling jaw comprises a third jaw and a fourth jaw, and the third jaw and the fourth jaw are used for mutually abutting against and clamping the cable.

Preferably, the wire rod clamping module further comprises a clamping arm main body and a sliding arm main body, the sliding arm main body is slidably arranged on the clamping module frame and used for being close to or far away from the second position along a first direction, a connecting line of the first position and the second position extends along the first direction, the clamping arm main body is slidably arranged on the sliding arm main body along the second direction, the second direction is perpendicular to the first direction, and the clamping arm clamping jaw is arranged on the clamping arm main body.

Further, the clamping arm clamping jaw comprises a first clamping jaw and a second clamping jaw, and the first clamping jaw and the second clamping jaw are used for mutually abutting against and clamping the cable.

Preferably, wire rod spooling equipment still includes wire rod positioning module, wire rod positioning module includes the positioning module main part, the positioning module main part is equipped with decides the wire clamping wheel and moves the wire clamping wheel, decide the wire clamping wheel and move the wire clamping wheel and all be used for rotating around self axis, it is used for leaning on/break away from to move the wire clamping wheel decide the wire clamping wheel, work as move the wire clamping wheel support lean on in when deciding the wire clamping wheel, move the wire clamping wheel with decide the wire clamping wheel concatenation and formed the spacing hole of fourth.

Furthermore, the positioning module main part is provided with a positioning main body slide rail, the wire clamping wheel is rotatably connected to the wire clamping wheel slide block, and the wire clamping wheel slide block is slidably arranged on the positioning main body slide rail.

Preferably, the positioning module body is further provided with a positioning clamping jaw, the positioning clamping jaw comprises a fifth clamping jaw and a sixth clamping jaw, and the fifth clamping jaw and the sixth clamping jaw are used for mutually abutting against and clamping the cable.

Preferably, the wire winding equipment further comprises an equipment base, the equipment base is provided with a base sliding rail, the positioning module main body is provided with a positioning module main body sliding block, and the positioning module main body sliding block is slidably arranged on the base sliding rail.

The utility model has the beneficial effects that:

by means of the wire conveying module, the position of the wire in the conveying process can be ensured to be determined; by utilizing the structures of the wire conveying module and the wire clamping module and the arrangement that the clamping arm clamping jaws can move towards the second position relative to the clamping module frame, the position of the wire in the conveying process can be determined in a mode of fixing two ends of the wire; one end of the cable can be conveyed to the winding carrier by the wire conveying module, and the winding process of the wire can be completed by driving the winding carrier to rotate by the bearing assembly. The structure ensures that the position of the wire in the processes of conveying, carrying and winding is always determined and controllable, and the planning of the wire winding operation flow can be realized through the improvement, so that the space occupied by equipment is reduced, the risk of wire position deviation is reduced, and the working efficiency of the wire winding operation is ensured.

Drawings

Fig. 1 is a schematic structural diagram of a wire winding apparatus provided in an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a wire clamping module provided in an embodiment of the present invention;

fig. 3 is a schematic structural view of a wire handling module according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a workbench, a winding carrier, a carrier handling module and a wire positioning module according to an embodiment of the present invention;

fig. 5 is a top view of a table, a winding carrier, a carrier handling module and a wire positioning module according to an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a wire positioning module provided in an embodiment of the present invention;

fig. 7 is a schematic structural diagram of a winding carrier according to an embodiment of the present invention;

FIG. 8 is an enlarged view of a portion of FIG. 1;

fig. 9 is a partially enlarged view of B in fig. 1.

In the figure:

100. a wire rod conveying module; 110. a conveying unit; 120. a first stopper; 121. a first limit groove; 130. a first in-place sensor; 140. a support frame; 150. a first wire supporting shell; 160. accommodating grooves; 170. a second limiting block; 171. a second limit groove; 180. lifting the rod; 190. a control panel;

200. a wire clamping module; 210. clamping the module frame; 220. a sliding arm slider; 230. a sliding arm main body; 240. a sliding arm slide rail; 250. a clamp arm body; 260. a clamp arm jaw; 261. a first jaw; 262. a second jaw; 263. a first limit hole; 270. an elastic mechanism; 280. a tension sensor;

300. a work table;

400. a wire handling module; 410. a mechanical arm; 420. carrying the clamping jaw; 421. a third jaw; 422. a fourth jaw; 423. a second limiting hole;

500. a wire positioning module; 510. positioning the clamping jaw; 511. a fifth jaw; 512. a sixth jaw; 513. a third limiting hole; 520. a wire supporting column; 530. fixing the wire clamping wheel; 540. a movable wire clamping wheel; 550. a wire clamping wheel slide block; 560. positioning the main body slide rail; 570. a positioning module body; 580. positioning the module body slide block;

600. a carrier handling module; 610. a first fixed limiting block; 620. a movable limiting block; 630. a limiting motor; 640. a second fixed limit block; 650. a height limiting rod; 660. a lifting platform; 670. a third fixed limiting block; 690. a second wire supporting shell;

700. a winding carrier; 710. a carrier column; 720. a carrier plate; 721. a wire buckling port; 730. a carrier chassis;

800. an equipment base; 810. a base slide rail;

910. a cable; 920. a first end; 930. a second end.

Detailed Description

In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The technical scheme of the utility model is further explained by the specific implementation mode in combination with the attached drawings.

As shown in fig. 1, 2, 4, 8 and 9, the present embodiment provides a wire winding apparatus for winding a wire on a winding carrier 700, the wire including a cable 910, the wire winding apparatus including a wire conveying module 100, a carrying and rotating assembly, a wire handling module 400 and a wire clamping module 200; the wire conveying module 100 is used for conveying a wire to a first position; the bearing assembly is used for bearing the winding carrier 700 at a second position and driving the winding carrier 700 to rotate; the wire handling module 400 is used for moving one end of the wire 910 at the first position to the wire winding carrier 700 at the second position; the wire clamping module 200 includes a clamping module frame 210 and a clamping arm jaw 260, the clamping arm jaw 260 is used for clamping the other end of the cable 910 at a first position, when the winding carrier 700 rotates, the clamping arm jaw 260 is used for moving towards a second position relative to the clamping module frame 210, and the cable 910 is driven and wound on the winding carrier 700.

By means of the wire conveying module 100, the position of the wire in the conveying process can be ensured to be determined; by utilizing the structure of the wire handling module 400 and the wire clamping module 200 and the arrangement that the clamping arm clamping jaw 260 can move towards the second position relative to the clamping module frame 210, the position of the wire in the handling process can be determined in a mode of fixing the two ends of the wire; one end of the cable 910 can be transferred to the winding carrier 700 by the wire transfer module 400, and the winding process of the wire can be completed by driving the winding carrier 700 to rotate by the carrying assembly. The structure ensures that the position of the wire in the processes of conveying, carrying and winding is always determined and controllable, and the planning of the wire winding operation flow can be realized through the improvement, so that the space occupied by equipment is reduced, the risk of wire position deviation is reduced, and the working efficiency of the wire winding operation is ensured.

In this embodiment, the wire winding apparatus further includes a worktable 300, and the wire conveying module 100, the rotation bearing assembly, the wire handling module 400, and the wire clamping module 200 are all mounted on the worktable 300.

As shown in fig. 8 and 9, in the present embodiment, the wire is, for example, but not limited to, a data line, the wire further includes a first end 920 and a second end 930 disposed at two ends of the cable 910, the wire conveying module 100 includes two conveying units 110 disposed side by side, one conveying unit 110 is used for carrying and conveying the first end 920 of the wire, the other conveying unit 110 is used for carrying and conveying the second end 930 of the wire, the wire handling module 400 is used for moving the second end at the first position to the wire winding carrier 700 at the second position, and the clamping arm clamping jaw 260 is used for clamping one end of the wire close to the first end 920 and moving towards the second position as the wire winding carrier 700 rotates. The side-by-side arrangement of the two conveying units 110 enables the wire conveying module 100 to be used for carrying various wires with different lengths of the cables 910, thereby expanding the application range of the wire winding device.

Specifically, the wire conveying module 100 further includes a control panel 190, and the control panel 190 is used for controlling the start/stop of the conveying unit 110 and also adjusting the conveying direction of the conveying unit 110.

Preferably, a plurality of first stoppers 120 are uniformly distributed on one conveying unit 110, the first stopper 120 is provided with a first stopper groove 121 for bearing the first end 920, another conveying unit 110 is uniformly distributed with a plurality of second stoppers 170, the second stopper 170 is provided with a second stopper groove 171 for bearing the second end 930, and an accommodating groove 160 is further disposed between the two conveying units 110, and the accommodating groove 160 is used for accommodating a sagging part of the cable 910 due to self weight. The above further optimizes the specific structure of the wire conveying module 100, reduces the space occupied by the wire conveying module 100, and improves the wire conveying efficiency. The accommodating groove 160 can also accommodate the wire to be wound, which improves the efficiency of the operator placing the wire on the conveying unit 110.

Further, at least one lifting bar 180 is disposed between the two conveying units 110, and the lifting bar 180 is used to lift the cable 910 at the first position. Specifically, the wire winding apparatus further includes a lifting cylinder for driving the lifting rod 180 to be lifted in a vertical direction. The lifting rod 180 is arranged to lift the sagging part of the wire 910 of the wire located at the first position due to its own weight, so that the wire can be conveniently clamped and conveyed by the wire conveying module 400 and the wire clamping module 200, and the risk of scratching the wire by equipment can be reduced by the lifting action of the wire 910.

In this embodiment, the wire conveying module 100 further includes a first-in-place sensor 130, the first-in-place sensor 130 is used for detecting the position of the wire, when the wire is located at the first position, the wire handling module 400 handles the wire winding carrier 700 with the second end 930 moved to the second position, and the clamping arm clamping jaws 260 clamp the wire 910 located at the first position. Specifically, the first in-place sensor 130, the wire handling module 400 and the clamping arm clamping jaw 260 are all in communication connection with a control system of the wire winding device, when the wire is located at the first position, the first in-place sensor 130 sends a signal to the control system, and the control system controls the wire handling module 400 and the clamping arm clamping jaw 260 to work.

Specifically, the conveying unit 110 is a conveying belt and is fixedly connected to the workbench 300 through the supporting frame 140, the two conveying belts are respectively provided with the first wire supporting shell 150, the first wire supporting shell 150 covers one side of the two conveying belts opposite to each other, the effect of lifting the two ends of the cable 910 is achieved, meanwhile, the situation that the cable 910 is twisted into the conveying belts can be avoided, the risk that the conveying unit 110 is damaged due to an accident situation is reduced, and smooth operation of the wire conveying module 100 is guaranteed.

As shown in fig. 3, the wire handling module 400 comprises a robot arm 410 and handling jaws 420, the handling jaws 420 being attached to the end of the robot arm 410, the handling jaws 420 comprising third jaws 421 and fourth jaws 422, the third jaws 421 and fourth jaws 422 being adapted to grip against each other a cable 910. The structure is stable and reliable, the operation of moving the second end 930 of the wire at the first position to the winding carrier 700 at the second position is completed by clamping the cable 910, and the operation accuracy and efficiency are high. Specifically, when the third jaw 421 and the fourth jaw 422 abut against each other, a second limiting hole 423 is formed through which the cable 910 passes; the third jaw 421 and the fourth jaw 422 are driven by the carrying jaw cylinder to synchronously complete the approaching or separating actions, and the carrying jaw 420 grips one end of the cable 910 close to the second end 930 and clamps the second end 930 in the end slot.

As shown in fig. 2, the wire clamping module 200 further includes a clamping arm main body 250 and a sliding arm main body 230, the sliding arm main body 230 is slidably disposed on the clamping module frame 210 and configured to approach or depart from a second position along a first direction, a connection line between the first position and the second position extends along the first direction, the clamping arm main body 250 is slidably disposed on the sliding arm main body 230 along the second direction, the second direction is perpendicular to the first direction, and the clamping arm clamping jaw 260 is disposed on the clamping arm main body 250. The clamping arm main body 250 enables the clamping arm clamping jaw 260 to move in a reciprocating mode in a first direction, the sliding arm main body 230 enables the clamping arm clamping jaw 260 to move in a second direction, the clamping arm clamping jaw 260 moving structure is simple, moving of the clamping arm clamping jaw 260 is facilitated, and the position of the cable 910 in the carrying process can be determined by locating the two ends of the wire at one end of the cable 910 far away from the second end head 930. The clamping arm main body 250 is slidably disposed on the sliding arm main body 230 along the second direction, which is beneficial to the wire clamping module 200 to avoid other structures of other devices in a non-working state, thereby reducing the space occupied by the devices, and enabling the wire clamping module 200 to be adapted to various different wire conveying modules 100, transfer assemblies and wire handling modules 400. Specifically, the sliding arm main body 230 is fixedly connected with a sliding arm sliding rail 240 and a sliding arm sliding block 220, the sliding arm sliding block 220 is slidably disposed on the clamping module frame 210, and the clamping arm main body 250 is slidably disposed on the sliding arm sliding rail 240.

Further, the clamp arm jaw 260 includes a first jaw 261 and a second jaw 262, the first jaw 261 and the second jaw 262 for gripping the cable 910 against each other. The structure is stable and reliable, the cable 910 of the wire at the first position is clamped in a clamping mode of the cable 910, one end of the cable 910, which is close to the first end 920, can follow the wire carrying module 400 and the action of the bearing assembly on the wire, so that the position of the wire in the carrying and winding process is always determined, the cable 910 is always in a tight state, the risk of hook accidents caused by the fact that the cable 910 is drooping is avoided, and the normal operation of the equipment is ensured. Specifically, when the first clamping jaw 261 and the second clamping jaw 262 abut against each other, a first limiting hole 263 for the cable 910 to pass through is formed; the first clamping jaw 261 and the second clamping jaw 262 are driven by a clamping arm clamping jaw air cylinder to synchronously complete the actions of approaching to or separating from each other, and the clamping arm clamping jaw 260 clamps one end of the cable 910 close to the first end head 920.

In some embodiments, the clamping arm jaws 260 and the clamping arm body 250 may be provided with an elastic mechanism 270, an elastic force generated by the elastic mechanism 270 may be applied to the clamping arm jaws 260, so that the wire clamped by the clamping arm jaws 260 is stretched and straightened by the elastic force of the elastic mechanism 270, and the elastic mechanism 270 may absorb a length error of the wire (whether the wire is slightly long or short, the wire can be stretched and straightened by the elastic force of the elastic mechanism 270), in addition to maintaining a certain degree of tension in the wire during the winding process to facilitate the winding. In some embodiments, the clamp arm jaws 260 and the clamp arm body 250 may be provided with a tension sensor 280, and the tension sensor 280 may feed back the tension applied to the wire (or the tension at which the wire is stretched) to a control system in real time, and the control system may adjust the tension applied to the wire in real time according to a signal fed back by the tension sensor 280 to keep the wire in a balanced stress state.

As shown in fig. 5 and 6, the wire winding device further includes a wire positioning module 500, the wire positioning module 500 includes a positioning module main body 570, the positioning module main body 570 is provided with a fixed wire clamping wheel 530 and a movable wire clamping wheel 540, the fixed wire clamping wheel 530 and the movable wire clamping wheel 540 are both used for rotating around their axes, the movable wire clamping wheel 540 is used for abutting against/separating from the fixed wire clamping wheel 530, and when the movable wire clamping wheel 540 abuts against the fixed wire clamping wheel 530, the movable wire clamping wheel 540 and the fixed wire clamping wheel 530 are spliced to form a fourth limiting hole. Specifically, the opening direction of the fourth limiting hole is the same as the first direction. The fixed wire clamping wheel 530 and the movable wire clamping wheel 540 are arranged to determine the movement track of the cable 910 in the winding process, so that the accurate operation of the wire conveying and winding process is ensured, and the effect of winding the wire on the winding carrier 700 is improved. Meanwhile, the arrangement that the movable clamping roller 540 can abut against/separate from the fixed clamping roller 530 enables the cable 910 to smoothly pass through the fourth limiting hole.

Furthermore, the positioning module main body 570 is further provided with a positioning main body slide rail 560, the movable wire clamping wheel 540 is rotatably connected to the wire clamping wheel slide block 550, and the wire clamping wheel slide block 550 is slidably arranged on the positioning main body slide rail 560. The structure is simple and reliable, so that the action of the movable pinch roller 540 against/separating from the fixed pinch roller 530 can be accurately finished. Specifically, the pinch roller shoe 550 is driven by a pinch roller shoe cylinder. Before the winding process begins, the wire handling module 400 drives the wire 910 to make the wire 910 abut against the fixed wire clamping wheel 530, and then the wire clamping wheel slider 550 is driven by the wire clamping wheel slider cylinder to make the wire clamping wheel 540 abut against the fixed wire clamping wheel 530, so that the wire 910 passes through the fourth limit hole; after the winding process is completed, the wire clamping wheel slide block cylinder drives the wire clamping wheel slide block 550 to move the wire clamping wheel 540 away from the fixed wire clamping wheel 530, so that the cable 910 can be conveniently taken out, and the subsequent wire material can be conveniently buckled on the winding carrier 700.

Preferably, the positioning module body 570 is further provided with a positioning jaw 510, the positioning jaw 510 comprising a fifth jaw 511 and a sixth jaw 512, the fifth jaw 511 and the sixth jaw 512 being adapted to grip the cable 910 against each other. Specifically, the fifth clamping jaw 511 and the sixth clamping jaw 512 are driven by the positioning clamping jaw air cylinders, and synchronously complete the actions of approaching or departing from each other. Specifically, when the fifth jaw 511 and the sixth jaw 512 abut against each other, a third limiting hole 513 is formed through which the cable 910 passes. The positioning clamp 510 can perform a rough positioning of the cable 910, so that the cable 910 is moved to a position where the fourth limiting hole is located before the winding process. The step ensures the accuracy of the fixed wire clamping wheel 530 and the movable wire clamping wheel 540 in positioning the cable 910, and improves the accuracy and efficiency of the equipment operation.

With continued reference to fig. 6, the wire winding apparatus further includes an apparatus base 800, the apparatus base 800 is provided with a base slide rail 810, the positioning module body 570 is provided with a positioning module body slide block 580, and the positioning module body slide block 580 is slidably disposed on the base slide rail 810. Above-mentioned setting makes orientation module main part 570 can go up and down in vertical direction, is favorable to wire rod orientation module 500 to avoid other structures of other equipment under unoperated state to reduced the space that equipment occupy, and made wire rod orientation module 500 can carry module 100, wire rod clamping module 200, the assembly of undertaking the turn and wire rod handling module 400 looks adaptation with the wire rod of multiple difference.

Specifically, the positioning module main body 570 is provided with a wire supporting column 520, and the wire supporting column 520 is used for lifting the cable 910 above the positioning module main body 570. The arrangement of the wire supporting column 520 further reduces the probability of interference between the drooping cable 910 due to self weight and the upper structure of the positioning module main body 570, and ensures that the wire positioning module 500 can smoothly run.

With continued reference to fig. 1, 4, 5 and 7, the wire winding apparatus includes a winding carrier 700 and a carrier handling module 600; the winding carrier 700 comprises a carrier column 710 and a carrier plate 720 fixedly connected to one end of the carrier column 710, wherein the surface of the carrier plate 720, which is away from the carrier column 710, is provided with an end slot and a wire buckling port 721, the end slot is used for clamping one end of a cable 910, and the wire buckling port 721 is used for clamping the cable 910; the carrier carrying module 600 is disposed on the working platform 300, and includes a carrier conveying unit having a plurality of stations for conveying the winding carrier 700 between the stations, a carrier positioning unit for positioning the winding carrier 700, a carrying component for driving the winding carrier 700 to rotate along the axial direction of the winding carrier 700, and a carrier unloading unit for removing the winding carrier 700 from the carrier conveying unit.

Through the arrangement of the head groove and the buckle wire opening 721 on the carrier post 710 and the carrier plate 720, the wire winding process of the wire rod can be wound on the carrier post 710 by the winding carrier 700 along the axial rotation of the winding carrier 700 after one end of the cable 910 is installed in the head groove, and finally the winding process can be completed by the mode of clamping the other end of the cable 910 in the buckle wire opening 721, the structure improvement of the winding carrier 700 improves the fixing effect of the cable 910 in the winding process, the winding speed of the cable 910 is accelerated, the risk of accidents of the winding process is reduced, meanwhile, the steps of the winding process are simplified, and the working efficiency is improved. Specifically, the end of the cable 910 proximate the second stub 930 is mounted within the stub groove.

Meanwhile, the winding process is completed in the above manner, the cable 910 can be straightened by the follow-up clamping arm clamping jaw 260, the winding carrier 700 can be adapted to cables 910 with various sizes, and the length error of the cable 910 can be ignored by the wire clamping module 200, so that the stress balance of the cable 910 is ensured.

The arrangement of the carrier positioning unit reduces the position deviation of the winding carrier 700, thereby avoiding the risk of a large number of winding carriers 700 caused by mutual pushing of a plurality of winding carriers 700 and reducing the error probability of the winding process. The bearing and rotating assembly finishes the action of winding the cable 910 on the carrier post 710 by driving the winding carrier 700 to rotate along the axial direction of the winding carrier 700, and the improvement enables the bearing and rotating assembly for driving the cable 910 to wind and the carrier post 710 for winding the cable 910 to be arranged in a split way, so that the structure of the winding carrier 700 is further optimized, the production cost of the winding carrier 700 is reduced, and the large-scale production of the winding carrier 700 is facilitated. The carrier blanking unit can rapidly move the winding carrier 700 which completes the winding process out of the carrier conveying unit, so that the winding process of other winding carriers 700 is facilitated, and the working efficiency is further improved.

In the present embodiment, the plurality of stations are divided into a third position, a second position and a fourth position, and the carrier conveying unit is used for sequentially conveying the winding carriers 700 among the third position, the second position and the fourth position; the carrier positioning unit is used for positioning the winding carrier 700 located at the third position, the bearing assembly is used for connecting the winding carrier 700 located at the second position to drive the winding carrier 700 to rotate along the axial direction of the winding carrier 700, and the carrier blanking unit is used for moving the winding carrier 700 located at the fourth position out of the carrier conveying unit. Through the arrangement, the winding carrier 700 can complete the actions in the wire winding equipment in sequence, and the carrier positioning unit can prevent the winding carrier 700 from abutting or pushing the rotating bearing component in a mode of positioning the winding carrier 700 which is not in the winding process, so that the smooth and accurate operation of the rotating bearing component is ensured. The carrier unloading unit is provided to facilitate the movement of moving the winding carrier 700 that has completed the winding process out of the carrier carrying module 600.

Specifically, the carrier plate 720 is fixedly connected to the top end of the carrier post 710, and the header slot and the wire fastening port 721 are disposed on the top surface of the carrier plate 720.

Further, the carrier transportation unit includes a moving track, the moving track is disposed on the working platform 300, and the third position, the second position and the fourth position are all located in the moving track. The arrangement of the moving tracks determines the moving track of the winding carrier 700, and is convenient for the maintenance of the carrier carrying module 600 by operators. Specifically, the moving rail is L-shaped, which greatly reduces the space occupied by the carrier handling module 600.

Still further, a carrier driving member is arranged below the moving track, and the carrier driving member is used for driving the winding carrier 700 to move along the moving track. The arrangement of the carrier driving members enables the winding carrier 700 to be used for moving in sequence according to the moving track, thereby greatly improving the working efficiency of the carrier carrying module 600. Specifically, the vehicle drive is a track that can drive a wire wrap vehicle 700 placed thereon.

In this embodiment, the carrier positioning unit includes a first fixed stopper 610, a movable stopper 620 and a limiting motor 630, the first fixed stopper 610 and the movable stopper 620 are respectively disposed on two sides of the movable track at the third position, the first fixed stopper 610 is fixedly connected to the workbench 300, the movable stopper 620 is slidably disposed on the workbench 300, and the limiting motor 630 is used for driving the movable stopper 620 to move close to the first fixed stopper 610, so that the first fixed stopper 610 and the movable stopper 620 respectively abut against two sides of the winding carrier 700. Specifically, the winding carrier 700 further includes a carrier chassis 730 fixedly connected to the bottom end of the carrier column 710, and the first fixed stopper 610 and the movable stopper 620 both abut against the side surface of the carrier chassis 730. The positioning action of the carrier positioning unit on the winding carrier 700 enables the winding carrier 700 not to be driven by the carrier driving member any more, and the clamped winding carrier 700 can also block other winding carriers 700 behind the winding carrier by abutting against the winding carrier 700. The arrangement ensures the positioning effect of the carrier positioning unit and further ensures the ordered work of the bearing assembly.

Preferably, the rotation bearing assembly is located below the second position, and the rotation bearing assembly is further configured to drive the winding carrier 700 to lift in the vertical direction. The bearing assembly can ascend and descend in the vertical direction, and other structures of other equipment can be avoided by the bearing assembly in a non-working state, so that the space occupied by the equipment is reduced, and the bearing assembly can be matched with various different carrier conveying units, carrier positioning units and carrier blanking units.

Preferably, the wire winding apparatus further includes a second in-place sensor, the second in-place sensor is configured to detect positions of the winding carrier 700 and the second end 930, when the winding carrier 700 is located at the second position, the rotation supporting component first lifts the winding carrier 700 at the second position, and when the second end 930 is engaged with the end slot, the rotation supporting component drives the winding carrier 700 to rotate, and after the winding process is completed, the rotation supporting component then lowers the winding carrier 700. Specifically, the second in-place sensor and the rotation bearing assembly are both in communication connection with the control system of the wire winding device, and when the winding carrier 700 or the second end 930 is in place, the second in-place sensor sends a signal to the control system, and the control system controls the rotation bearing assembly to drive the winding carrier 700.

In this embodiment, the carrier feeding unit includes a lifting table 660 and a third positioning block 670, the lifting table 660 is located below the fourth position, the lifting table 660 drives the winding carrier 700 to lift along the vertical direction, so that the winding carrier 700 is moved out of the carrier conveying unit, and when the winding carrier 700 abuts against the third positioning block 670, the winding carrier 700 moves to the fourth position. The third limiting block 670 has a limiting effect, the winding carrier 700 which completes the winding process is prevented from being separated from the fourth position, the lifting platform 660 is arranged to avoid a moving track, the position interference between the winding carriers 700 is prevented, and the winding carrier 700 which completes the winding process is ensured to be rapidly moved out.

Further, the carrier transporting module 600 further includes a second wire supporting housing 690 fixedly connected to the workbench 300, and the second wire supporting housing 690 is covered above the fourth position. The second wire supporting shell 690 is covered at the fourth position, so that the interference of the external environment on the normal operation of the carrier blanking unit is reduced, and the normal operation of the carrier blanking unit is ensured. Specifically, the second wire housing 690 covers a side of the wire positioning module 500 away from the second position. The above-mentioned contents ensure that the second wire supporting shell 690 can also avoid the situation that the cable 910 and the wire positioning module 500 interfere with each other when playing the role of lifting the cable 910, reduce the risk of damage of the wire positioning module 500 due to an accident situation, and ensure the smooth operation of the wire positioning module 500.

Preferably, the moving rail is provided with second stopper blocks 640 at both sides of the third position and the second position. The second positioning and limiting block 640 reduces the risk that the winding carrier 700 is separated from the moving track, and ensures the smooth operation of the carrier carrying module 600.

Preferably, the carrier handling module 600 further comprises a height-limiting rod 650 attached to the workbench 300, the height-limiting rod 650 being located above the second position and the fourth position for limiting the position of the wire-wound carrier 700 in the vertical direction. The height limit rod 650 reduces the risk that the winding carrier 700 is separated from the moving track due to position deviation, and further ensures the smooth operation of the carrier carrying module 600.

Preferably, the two wire winding devices can be symmetrically and integrally arranged, so that the space occupied by the wire winding devices is reduced.

In some embodiments, the first in-position sensor 130, the second in-position sensor, and the rotation-supporting assembly may be implemented by apparatuses conventional in the art, and the specific structure and operation principle thereof are not described herein again, and the control system may control the clamping arm clamping jaws 260, the carrying clamping jaws 420, and the rotation-supporting assembly by means of conventional arrangements in the art, and the specific operation principle thereof is not described herein again.

The embodiment also provides a wire winding method, which is used for the wire winding equipment and comprises the following steps:

step one, the wire is taken out of the accommodating groove 160, the first end 920 is clamped in the first limiting groove 121, the second end 930 is clamped in the second limiting groove 171, and then the control panel 190 is used to control the conveying unit 110 to start working, so that the conveying unit 110 drives the wire to move to the first position.

Step two, when the first in-place sensor 130 detects that the wire moves to the first position, the clamping arm clamping jaws 260 clamp one end of the cable 910 close to the first end 920, the lifting rod 180 lifts the cable 910 at the first position, the carrying clamping jaws 420 clamp one end of the cable 910 close to the second end 930, and the positioning module body 570 ascends.

And thirdly, clamping the second end head 930 in the end head groove by using the carrying clamping jaw 420, so that the positioning clamping jaw 510 clamps the cable 910 and then loosens the cable, and then enabling the cable clamping wheel 540 to abut against the fixed cable clamping wheel 530 to position the cable 910.

Step four, when the second in-place sensor detects that the winding carrier 700 moves to the second position, the carrying and rotating assembly lifts the winding carrier 700 located at the second position, the carrying clamping jaw 420 clamps the second end 930 in the end slot, then the carrying clamping jaw 420 is released, and then the carrying and rotating assembly drives the winding carrier 700 to rotate.

Step five, after the winding carrier 700 rotates for the first angle, the movable wire clamping wheel 540 is separated from the fixed wire clamping wheel 530, the positioning module main body 570 descends, and the winding carrier 700 rotates for the second angle.

Step six, the carrying clamping jaw 420 clamps one end of the cable 910 close to the first end cap 920, the clamping arm clamping jaw 260 releases the cable 910, the sliding arm main body 230 is reset, and then the carrying clamping jaw 420 clamps the first end cap 920 at the cable buckling opening 721.

And step seven, the bearing and rotating assembly drives the winding carrier 700 to descend, the carrier driving part drives the winding carrier 700 to the fourth position, and the lifting table 660 moves the winding carrier 700 out of the carrier conveying unit.

In some embodiments, the first end 920 is a light terminal of a wire and the second end 930 is a TYPE-C terminal of a wire. Specifically, the first angle is 1980 ° and the second angle is 180 °.

It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. A wire spooling apparatus for winding a wire around a spooling carrier (700), the wire comprising a cable (910), the apparatus comprising:

a wire transport module (100) for transporting the wire to a first position;

the bearing and rotating assembly is used for bearing the winding carrier (700) at a second position and driving the winding carrier (700) to rotate;

a wire handling module (400) for moving an end of the cable (910) at the first location to the wire-wrapping carrier (700) at the second location;

wire rod centre gripping module (200), including centre gripping module frame (210) and centre gripping arm clamping jaw (260), centre gripping arm clamping jaw (260) are used for the centre gripping to be located first position department the other end of cable (910), when wire winding carrier (700) rotate, centre gripping arm clamping jaw (260) are used for relatively centre gripping module frame (210) orientation the second position removes, drives cable (910) duplex winding is located on wire winding carrier (700).

2. The wire spooling apparatus of claim 1 wherein the wire further comprises a first termination (920) and a second termination (930) disposed at either end of the cable (910), the wire conveying module (100) comprises two conveying units (110) arranged side by side, one conveying unit (110) is used for carrying and conveying the first end (920) of the wire, the other conveying unit (110) is used for carrying and conveying the second end (930) of the wire, the wire handling module (400) is used for moving the second end at the first position to the wire winding carrier (700) at the second position, the clamping arm clamping jaw (260) is used for clamping one end of the wire close to the first end head (920) and moving towards the second position along with the rotation of the winding carrier (700).

3. Wire spooling apparatus as claimed in claim 2, characterized in that at least one lifting bar (180) is arranged between the two transport units (110), which lifting bar (180) is used to lift the cable (910) in the first position.

4. Wire spooling apparatus as claimed in claim 1, characterized in that the wire handling module (400) comprises a robot arm (410) and handling jaws (420), the handling jaws (420) being fastened to the end of the robot arm (410), the handling jaws (420) comprising a third jaw (421) and a fourth jaw (422), the third jaw (421) and the fourth jaw (422) being adapted to grip the cable (910) against each other.

5. The wire winding device according to claim 1, wherein the wire clamping module (200) further comprises a clamping arm body (250) and a sliding arm body (230), the sliding arm body (230) is slidably disposed on the clamping module frame (210) for moving toward or away from the second position along a first direction, a connecting line between the first position and the second position extends along the first direction, the clamping arm body (250) is slidably disposed on the sliding arm body (230) along a second direction, the second direction is perpendicular to the first direction, and the clamping arm jaw (260) is disposed on the clamping arm body (250).

6. The wire spooling apparatus of claim 5, characterized in that the clamping arm jaw (260) comprises a first jaw (261) and a second jaw (262), the first jaw (261) and the second jaw (262) being adapted to clamp the cable (910) against each other.

7. The wire winding device according to any one of claims 1 to 6, further comprising a wire positioning module (500), wherein the wire positioning module (500) comprises a positioning module main body (570), the positioning module main body (570) is provided with a fixed pinch roller (530) and a movable pinch roller (540), the fixed pinch roller (530) and the movable pinch roller (540) are both used for rotating around the axis of the wire positioning module, the movable pinch roller (540) is used for abutting against/separating from the fixed pinch roller (530), and when the movable pinch roller (540) abuts against the fixed pinch roller (530), the movable pinch roller (540) and the fixed pinch roller (530) are spliced to form a fourth limiting hole.

8. The wire winding device according to claim 7, wherein the positioning module body (570) is provided with a positioning body slide rail (560), the movable wire clamping wheel (540) is rotatably connected to a wire clamping wheel slide block (550), and the wire clamping wheel slide block (550) is slidably arranged on the positioning body slide rail (560).

9. The wire spooling apparatus of claim 7, characterized in that the positioning module body (570) is further provided with a positioning jaw (510), the positioning jaw (510) comprising a fifth jaw (511) and a sixth jaw (512), the fifth jaw (511) and the sixth jaw (512) being adapted to grip the cable (910) against each other.

10. The wire winding device according to claim 7, further comprising a device base (800), wherein the device base (800) is provided with a base sliding rail (810), the positioning module body (570) is provided with a positioning module body sliding block (580), and the positioning module body sliding block (580) is slidably arranged on the base sliding rail (810).

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