CN215709757U - Full-automatic belt unloader - Google Patents
Full-automatic belt unloader Download PDFInfo
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- CN215709757U CN215709757U CN202120942472.4U CN202120942472U CN215709757U CN 215709757 U CN215709757 U CN 215709757U CN 202120942472 U CN202120942472 U CN 202120942472U CN 215709757 U CN215709757 U CN 215709757U
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- bin
- belt
- axis
- blanking
- storage silo
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Abstract
The utility model discloses a full-automatic belt blanking device, and belongs to the technical field of belt production and processing. The automatic belt changing and feeding device comprises a conveying mechanism and a bin changing and feeding mechanism, wherein the conveying mechanism is connected with the bin changing and feeding mechanism to form a complete belt feeding device; the conveying and conveying mechanism comprises a material sucking assembly and an incoming material detecting piece, and the incoming material detecting piece is arranged on one side of the material sucking assembly; trade storehouse unloading mechanism and include storage silo subassembly, storage silo unloading drive assembly, the storage silo subassembly switches the module including work feed bin, reserve feed bin, storage silo, work feed bin, reserve feed bin all switch module drive with the storage silo and be connected, just work feed bin and storage silo unloading drive assembly drive are connected. The device can realize full-automatic blanking of the belt, reduce the production cost and improve the production efficiency; meanwhile, the device can realize blanking without stopping the machine, thereby saving blanking time; finally, the device can adapt to blanking of materials with different widths.
Description
Technical Field
The utility model belongs to the technical field of belt production and processing, and particularly relates to a full-automatic belt blanking device.
Background
The belt is in production and processing, need carry out unloading and unloading, and current belt mainly adopts the manual work to carry out unloading and unloading in production and processing, leads to production efficiency low, and manufacturing cost is high.
At present, some simple belt feeding and discharging devices exist in the market, but the devices can only realize the automation of a certain link in feeding and discharging, the full-automatic discharging and discharging are difficult to realize, and the problem of low production efficiency still exists.
For example, a belt feeding device disclosed in the prior art under patent No. CN111532725A includes a belt feeding mechanism and a hopper mechanism, the hopper mechanism is disposed above the belt feeding mechanism and is communicated with the belt feeding mechanism, wherein the hopper mechanism includes a dustpan-shaped material storage portion, the lower portion of the material storage portion is tapered, and the lower portion of the material storage portion is provided with a feeding opening communicated with the belt feeding mechanism; the material conveying mechanism comprises a material conveying belt, a belt supporting frame and a belt driving mechanism, wherein the belt supporting frame is positioned at the lower part of the belt, and the belt driving mechanism is positioned at the middle lower part of the belt and drives the belt to move; the tail part of the material conveying mechanism is provided with a hoisting part for long and short distance movement; a leveling part is arranged between the material conveying mechanism and the hopper mechanism and used for adjusting the levelness of the material conveying mechanism. The utility model discloses novelty, work efficiency are high, and the utmost point is creative, and the practicality is stronger, can the wide application in material transportation equipment technical field. Although the belt blanking device realizes belt blanking, the structure is too simple, and the automatic blanking of the belt cannot be completely realized.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model mainly aims to provide a full-automatic belt blanking device, which can realize full automation of a belt blanking process, improve the production efficiency and reduce the production cost;
the utility model also aims to provide a full-automatic belt blanking device, which can realize blanking without stopping, save blanking time and improve production efficiency;
still another object of the present invention is to provide a full automatic belt feeding device, which can adapt to the feeding of material pieces with different widths;
the utility model finally aims to provide a full-automatic belt blanking device which is simple in structure, low in cost and convenient to popularize and use.
In order to achieve the purpose, the technical scheme of the utility model is as follows:
the utility model provides a full-automatic belt blanking device, which comprises:
the conveying and conveying mechanism is used for conveying and conveying the belt;
the bin-changing and blanking mechanism is used for realizing blanking of the belt without stopping;
the conveying mechanism is connected with the bin-changing and blanking mechanism to form a complete belt blanking device.
Trade storehouse unloading mechanism including storage silo subassembly, storage silo unloading drive assembly, the storage silo subassembly switches the module including work feed bin, reserve feed bin, storage silo, work feed bin, reserve feed bin all switch module drive with the storage silo and be connected, just work feed bin and storage silo unloading drive assembly drive are connected. In the utility model, the working bin and the standby bin can be switched for use, after the working bin is filled with the material parts, the storage bin blanking transmission assembly lowers the working bin filled with the material parts to the bottom for discharging, and after the discharging is finished, the working bin is switched to the standby bin, and meanwhile, the original standby bin is switched to the working bin and is lifted to the top for charging. Therefore, the blanking is realized without stopping, the blanking time is saved, and the blanking efficiency is improved.
The conveying and conveying mechanism comprises a suction assembly and an incoming material detection piece, and the incoming material detection piece is arranged on one side of the suction assembly.
Further, the incoming material detection part comprises an optical fiber sensor for detecting the conveying position of the upstream belt, so that the material suction assembly sucks the material conveyed upstream.
Further, inhale the material subassembly and inhale the material module including X axle removal module and Z axle, X axle removal module inhales the material module with the Z axle and drives and be connected. The X-axis moving module comprises an X-axis guide rail, an X-axis sliding block and an X-axis driving piece, the X-axis sliding block is connected to the X-axis guide rail in a sliding mode, and the X-axis driving piece is connected with the X-axis sliding block in a driving mode; the Z-axis material sucking module comprises a Z-axis driving piece and a vacuum chuck, the Z-axis driving piece is fixedly connected with the X-axis sliding block, and the Z-axis driving piece is in driving connection with the vacuum chuck. According to the utility model, the X-axis moving module can drive the Z-axis material sucking module to move, the vacuum chuck sucks a material, the Z-axis material sucking module drives the vacuum chuck to lift, and the material sucked by the vacuum chuck is placed in the working bin of the bin-changing and blanking mechanism.
Further, the storage bin assembly further comprises a bin fixing seat, and the working bin and the standby bin are both fixed on the bin fixing seat.
Further, the storage silo switches the module including translation slide rail, translation slider, switching driving piece, the feed bin fixing base is fixed on translation slider, translation slider sliding connection is on translation slide rail, just switch driving piece and translation slider drive connection. The switching driving piece comprises a storage bin switching cylinder. The switching driving piece can drive the translation sliding block to slide on the translation sliding rail, so that the working bin and the standby bin are driven to move back and forth, the switching between the positions of the working bin and the standby bin is realized, and the blanking without stopping is realized.
Further, work feed bin and reserve feed bin all include bottom plate and gag lever post, the gag lever post is provided with two sets ofly, be provided with two rows of spacing holes that parallel on the bottom plate, two sets of gag lever posts pass two rows of spacing holes that parallel respectively, just bottom plate accessible spacing hole reciprocates along the gag lever post.
Furthermore, a material loading position is arranged between the two groups of limiting rods, and a belt is loaded on the material loading position.
Further, be provided with gag lever post support piece on the feed bin fixing base, gag lever post support piece is provided with four groups, just two sets of gag lever posts of work feed bin and two sets of gag lever posts of reserve feed bin fixed connection respectively are on four sets of gag lever post support pieces.
Further, the storage silo subassembly is still including feed bin width control module, feed bin width control module includes synchronizing wheel, hold-in range and is used for controlling hold-in range pivoted adjustable handle, the hold-in range is around establishing on the synchronizing wheel and can rotate on the synchronizing wheel, four groups the equal fixed connection of gag lever post support piece just the accessible rotates the width that the hold-in range adjusted the material piece and loaded the position on the synchronizing belt.
Further, storage silo unloading transmission assembly is including unloading transmission driving piece, transmission shaft, lift hold-in range, unloading transmission driving piece is connected with the transmission shaft drive, the lift hold-in range is around establishing on the transmission shaft, go back fixedly connected with kicking block on the lift hold-in range, the kicking block sets up under the bottom plate of work feed bin and supports the bottom plate of work feed bin. According to the utility model, the blanking transmission driving piece can drive the bottom plate of the working bin to move up and down and move to the top end of the storage bin assembly for loading, when the working bin is full of materials, the storage bin blanking transmission assembly drives the working bin to move downwards for unloading, and the original standby bin is switched to the working bin and ascends to the top for loading.
Further, the lift hold-in range is provided with two sets ofly, two sets of lift hold-in ranges parallel and set up respectively at the both ends of transmission shaft, the bottom plate setting of work feed bin is between the kicking block on two sets of lift hold-in ranges to it is fixed through the kicking block centre gripping.
Further, the unloading transmission driving piece comprises a driving motor and a speed reducing motor, and the driving motor is connected with the speed reducing motor. The feeding transmission driving piece provides power for the lifting of the storage bin.
Further, a photoelectric correlation sensor is arranged above the storage bin assembly. After a belt is put into the working bin during working, the storage bin discharging transmission assembly drives the working bin to descend to the position of one belt until the photoelectric correlation sensor is switched off, the next belt is ready to be put into, and the like, and when the working bin descends to a set position (full material), the working bin automatically descends to a set height to switch the bin to discharge again.
Further, the blanking process of the device is as follows: the optical fiber sensor detects the incoming material position, the vacuum chuck absorbs the incoming material and puts the incoming material into the working bin, the storage bin blanking transmission assembly drives the working bin to continuously descend for loading, the storage bin blanking transmission assembly descends the working bin to the bottom for unloading after the working bin is full of the incoming material, and the storage bin blanking transmission assembly is switched to a standby bin for waiting for loading after the unloading is finished; meanwhile, the storage bin discharging transmission assembly switches the original standby storage bin into a working material piece to ascend to the top for loading.
The advantages of the utility model are, compared to the prior art:
firstly, the automatic blanking device is provided with the bin-changing blanking mechanism and the carrying conveying mechanism, so that full-automatic blanking of a belt can be realized, the production cost is reduced, and the production efficiency is improved;
secondly, the device is also provided with a working bin and a standby bin, after the blanking of the material pieces in the working bin is finished, the automatic switching between the working bin and the standby bin can be carried out through the storage bin switching module, the blanking without stopping is realized, the blanking time is saved, and the production efficiency is improved;
thirdly, the device is also provided with a bin width adjusting module, and the bin width adjusting module can simultaneously adjust the width of the loading positions of the material pieces in the working bin and the standby bin, so that the device is convenient to adapt to the loading of the material pieces with different widths;
finally, the blanking device is simple in structure, local in manufacture and convenient to use and popularize.
Drawings
Fig. 1 is a schematic diagram of a first viewing angle of the present invention.
Fig. 2 is a partially enlarged view of a in fig. 1.
Fig. 3 is a schematic diagram of a second viewing angle according to the present invention.
Fig. 4 is a partially enlarged view of B in fig. 3.
Fig. 5 is a schematic structural diagram of a third viewing angle of the present invention.
Fig. 6 is a partially enlarged view of C in fig. 5.
Fig. 7 is a partial enlarged view of D in fig. 5.
Fig. 8 is a partial enlarged view of E in fig. 5.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to fig. 1 to 8 and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
In order to achieve the purpose, the technical scheme of the utility model is as follows:
the utility model provides a full-automatic belt blanking device, which comprises:
the conveying and conveying mechanism 1 is used for conveying and conveying the belt;
the bin-changing blanking mechanism 2 is used for realizing blanking of the belt without stopping;
the conveying mechanism 1 is connected with the bin-changing blanking mechanism 2 to form a complete belt blanking device.
Trade storehouse unloading mechanism 2 and include storage silo subassembly 21, storage silo unloading drive assembly 22, storage silo subassembly 21 switches module 213 including work feed bin 211, reserve feed bin 212, storage silo, work feed bin 211, reserve feed bin 212 all switch module 213 drive with the storage silo and be connected, just work feed bin 211 is connected with storage silo unloading drive assembly 22 drive. In the utility model, the working bin 211 and the standby bin 212 can be switched for use, after the working bin 211 is full of the material pieces, the storage bin blanking transmission assembly 22 lowers the full working bin 211 to the bottom for discharging, and switches the working bin to the standby bin 212 after discharging, and simultaneously switches the original standby bin 212 to the working bin 211 and raises the working bin to the top for charging. Therefore, the blanking is realized without stopping, the blanking time is saved, and the blanking efficiency is improved.
The conveying and conveying mechanism 1 comprises a material sucking component 11 and an incoming material detecting piece 12, wherein the incoming material detecting piece 12 is arranged on one side of the material sucking component 11.
The incoming material detecting member 12 includes an optical fiber sensor for detecting an upstream belt conveying position so that the suction assembly 11 sucks the material member conveyed upstream.
The storage bin assembly 21 further comprises a bin fixing seat 214, and the working bin 211 and the standby bin 212 are both fixed on the bin fixing seat 214.
The storage bin switching module 213 comprises a translation slide rail 2131, a translation slide block 2132 and a switching driving element 2133, the storage bin fixing seat 214 is fixed on the translation slide block 2132, the translation slide block 2132 is slidably connected to the translation slide rail 2131, and the switching driving element 2133 is drivingly connected with the translation slide block 2132. The switching driving piece 2133 comprises a storage bin switching cylinder. The switching driving piece 2133 can drive the translation sliding block 2132 to slide on the translation sliding rail 2131, so that the working bin 211 and the standby bin 212 are driven to move back and forth, the position switching between the working bin 211 and the standby bin 212 is realized, and the blanking without stopping is realized.
The working bin 211 and the standby bin 212 both comprise a bottom plate 215 and two limiting rods 216, the two limiting rods 216 are provided with two groups, two rows of parallel limiting holes 217 are formed in the bottom plate 215, the two groups of limiting rods 216 respectively penetrate through the two rows of parallel limiting holes 217, and the bottom plate 215 can move up and down along the limiting rods 216 through the limiting holes 217.
A material loading position 218 is arranged between the two sets of limiting rods 216, and a belt is loaded on the material loading position 218.
Be provided with gag lever post support piece 219 on the feed bin fixing base 214, gag lever post support piece 219 is provided with four groups, just two sets of gag lever posts of work feed bin 211 and two sets of gag lever posts of reserve feed bin 212 are fixed connection respectively on four sets of gag lever post support pieces 219.
The storage bin assembly 21 further comprises a bin width adjusting module 2110, the bin width adjusting module 2110 comprises a synchronous wheel 2111, a synchronous belt 2112 and an adjustable handle 2113 for controlling the rotation of the synchronous belt 2112, the synchronous belt 2112 rotates around the synchronous wheel 2111 and can rotate on the synchronous wheel 2111, and the four sets of limiting rod supporting pieces 219 are all fixedly connected to the synchronous belt 2112 and can adjust the width of the loading position 218 of the material piece by rotating the synchronous belt 2112.
Storage silo unloading drive assembly 22 is including unloading drive piece 221, transmission shaft 222, lift hold-in range 223, unloading drive piece 221 is connected with the drive of transmission shaft 222, lift hold-in range 223 is around establishing on transmission shaft 222, go back fixedly connected with kicking block 224 on the lift hold-in range 223, kicking block 224 sets up under the bottom plate 215 of work feed bin 211 and supports the bottom plate 215 of work feed bin 211. In the utility model, the blanking transmission driving member 221 can drive the bottom plate 215 of the working bin 211 to move up and down and move to the top end of the storage bin assembly 21 for loading, when the working bin 211 is full of material, the storage bin blanking transmission assembly 22 drives the working bin 211 to move downwards for unloading, and the original standby bin 212 is switched to the working bin 211 and is lifted to the top for loading.
The lifting synchronous belts 223 are provided with two sets, the two sets of lifting synchronous belts 223 are parallel and are respectively arranged at two ends of the transmission shaft 222, and the bottom plate 215 of the working bin 211 is arranged between the jacking blocks 224 on the two sets of lifting synchronous belts 223 and is clamped and fixed through the jacking blocks 224.
The blanking transmission driving part 221 comprises a driving motor and a speed reducing motor, and the driving motor is connected with the speed reducing motor. The blanking transmission driving piece 221 provides power for the storage bin to ascend and descend.
A photoelectric correlation sensor 23 is also arranged above the storage bin assembly 21. After a belt is put into the working bin 211 in the working process, the storage bin blanking transmission assembly 22 drives the working bin 211 to descend to the position of one belt until the photoelectric correlation sensor is switched off, the next belt is ready to be put into the storage bin, and so on, and when the working bin is descended to a set position (full material), the working bin is automatically descended to a set height to switch the bin for blanking again.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A full-automatic belt blanking device is characterized by comprising a carrying and conveying mechanism and a bin-changing and blanking mechanism, wherein the carrying and conveying mechanism is connected with the bin-changing and blanking mechanism to form a complete belt blanking device;
the conveying and conveying mechanism comprises a material sucking assembly and an incoming material detecting piece, and the incoming material detecting piece is arranged on one side of the material sucking assembly;
trade storehouse unloading mechanism including storage silo subassembly, storage silo unloading drive assembly, the storage silo subassembly switches the module including work feed bin, reserve feed bin, storage silo, work feed bin, reserve feed bin all switch module drive with the storage silo and be connected, just work feed bin and storage silo unloading drive assembly drive are connected.
2. The full-automatic belt blanking device of claim 1, wherein the storage bin assembly further comprises a bin fixing seat, and the working bin and the standby bin are both fixed on the bin fixing seat; the storage bin switching module comprises a translation slide rail, a translation slide block and a switching driving piece, wherein the storage bin fixing seat is fixed on the translation slide block, the translation slide block is connected to the translation slide rail in a sliding mode, and the switching driving piece is in driving connection with the translation slide block.
3. The full-automatic belt blanking device according to claim 2, wherein each of the working bin and the standby bin comprises a bottom plate and two sets of limiting rods, two rows of parallel limiting holes are formed in the bottom plate, the two sets of limiting rods respectively penetrate through the two rows of parallel limiting holes, and the bottom plate can move up and down along the limiting rods through the limiting holes; and a material loading position is arranged between the two groups of limiting rods.
4. The automatic belt feeding device of claim 3, wherein the magazine fixing base is provided with four sets of limiting rod supporting members, and two sets of limiting rods of the working magazine and two sets of limiting rods of the standby magazine are respectively and fixedly connected to the four sets of limiting rod supporting members.
5. The automatic belt feeding device as claimed in claim 4, wherein the storage bin assembly further comprises a bin width adjusting module, the bin width adjusting module comprises a synchronous wheel, a synchronous belt and an adjustable handle for controlling the rotation of the synchronous belt, the synchronous belt is wound on the synchronous wheel and can rotate on the synchronous wheel, and the four sets of the limiting rod supporting members are fixedly connected to the synchronous belt and can adjust the width of the loading position of the material piece by rotating the synchronous belt.
6. The automatic belt feeding device as claimed in claim 3, wherein the feeding driving assembly of the storage bin comprises a feeding driving member, a transmission shaft, and a lifting synchronous belt, the feeding driving member is drivingly connected to the transmission shaft, the lifting synchronous belt is wound on the transmission shaft, and a top block is fixedly connected to the lifting synchronous belt and disposed under and supporting the bottom plate of the working bin.
7. The full-automatic belt blanking device according to claim 6, wherein two sets of lifting synchronous belts are provided, and the two sets of lifting synchronous belts are parallel and are respectively provided at two ends of the transmission shaft; the bottom plate of the working bin is arranged between the jacking blocks on the two groups of lifting synchronous belts and is clamped and fixed through the jacking blocks.
8. The automatic belt blanking device of claim 1 wherein the suction assembly comprises an X-axis moving module and a Z-axis suction module, the X-axis moving module is drivingly connected to the Z-axis suction module.
9. The automatic belt blanking device of claim 8 wherein the X-axis moving module comprises an X-axis guide rail, an X-axis slider, and an X-axis driving member, the X-axis slider is slidably connected to the X-axis guide rail, and the X-axis driving member is drivingly connected to the X-axis slider; the Z-axis material sucking module comprises a Z-axis driving piece and a vacuum chuck, the Z-axis driving piece is fixedly connected with the X-axis sliding block, and the Z-axis driving piece is in driving connection with the vacuum chuck.
10. The automatic belt feeding device as claimed in claim 1, wherein a photoelectric correlation sensor is further disposed above the storage bin assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120942472.4U CN215709757U (en) | 2021-04-30 | 2021-04-30 | Full-automatic belt unloader |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120942472.4U CN215709757U (en) | 2021-04-30 | 2021-04-30 | Full-automatic belt unloader |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215709757U true CN215709757U (en) | 2022-02-01 |
Family
ID=80030564
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120942472.4U Expired - Fee Related CN215709757U (en) | 2021-04-30 | 2021-04-30 | Full-automatic belt unloader |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215709757U (en) |
-
2021
- 2021-04-30 CN CN202120942472.4U patent/CN215709757U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220201 |