CN215698654U

CN215698654U - Precise soft board welding machine

Info

Publication number: CN215698654U
Application number: CN202122089707.2U
Authority: CN
Inventors: 詹静; 李典; 孔大军
Original assignee: Miaide Intelligent Technology Suzhou Co ltd
Current assignee: Miaide Intelligent Technology Suzhou Co ltd
Priority date: 2021-09-01
Filing date: 2021-09-01
Publication date: 2022-02-01
Anticipated expiration: 2031-09-01

Abstract

The utility model discloses a precise soft board welding machine which comprises a supporting seat, a telescopic cylinder and a camera, wherein a workbench is installed at the top of the supporting seat, an installation frame body is installed at the top of the workbench, the telescopic cylinder is installed at the bottom of the installation frame body, the camera is installed on the front face of the installation frame body, an installation column is installed at the top of the workbench and is positioned on the inner side of the installation frame body, a rotating shaft is installed at the top of the workbench and is positioned in front of the installation column. According to the utility model, the visual alignment device is installed, the light source body is installed at the output end of the telescopic cylinder through the light source installation frame, the light source is moved to the outside through the telescopic cylinder before welding, automatic photographing is carried out through the camera and the lens, the ROI area on the workpiece in the image is automatically identified, and calibration in the X-axis direction, the Y-axis direction and the Z-axis direction is carried out according to the identified image, so that accurate positioning is realized.

Description

Precise soft board welding machine

Technical Field

The utility model relates to the technical field of precise soft board welding machines, in particular to a precise soft board welding machine.

Background

With the progress of society and the development of science and technology, various welding machines exist in life, different welding machines are applied in different occasions, and the welding modes of objects are different.

The existing precise soft board welding machine has the defects that:

1. the utility model discloses a precise welding machine, which comprises a welding machine power supply, an emergency stop key, a pause key, a start key, an indicator light, a liquid crystal display rotating bracket, a liquid crystal display, an industrial control computer, a welding head module, a CCD camera, a telecentric lens, a light source and a welding machine main body, wherein the welding machine power supply is positioned at the lower part of the front side of the welding machine main body, a touch screen is arranged at the front side of the upper part of the welding machine main body, the start key, the pause key and the emergency stop key are sequentially arranged at the left side of the touch screen, a supporting plate is fixed on an upper bolt of the welding machine main body at the rear side of the touch screen, the welding head module is arranged at the front side of the supporting plate close to the right side, an X-axis driving device and a Y-axis driving device are arranged on the upper surface of a welding machine main body platform below the welding head module, and a sliding door with a welding machine power supply observation window is arranged in front of the welding machine main body. The precision welding machine has three effects of precise positioning, fine welding and minimum pressure control, fills the market gap in the field of micro hot-press welding, realizes high automation of fine hot-press welding, but the precision soft board welding machine is not provided with a vision alignment system and cannot automatically perform coordinate alignment.

2. The traditional precise soft board welding machine has too low working efficiency, thereby causing the production efficiency not to be improved and causing troubles to users.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a precise soft board welding machine to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a precise soft board welding machine comprises a supporting seat, a telescopic cylinder and a camera, wherein a workbench is installed at the top of the supporting seat, a mounting frame body is installed at the top of the workbench, and the telescopic cylinder is installed at the bottom of the mounting frame body;

the front surface of the mounting rack body is provided with a camera;

the mounting post is installed at the top of workstation, and the mounting post is located the inboard of mounting bracket body, the rotation axis is installed at the top of workstation, and the rotation axis is located the place ahead of mounting post.

Preferably, the bottom of supporting seat is symmetrically distributed and is installed and remove the wheel, and the top of workstation is symmetrically distributed and is installed two and open the button.

Preferably, the display is installed in the front of mounting bracket body, and the touch-sensitive screen is located one side of display, and welding source is installed in the front of mounting bracket body, and welding source is located one side of touch-sensitive screen.

Preferably, the light source mounting rack is installed at the output end of the telescopic cylinder, and the light source body is installed on the front face of the light source mounting rack.

Preferably, a lens is mounted at the bottom of the camera.

Preferably, the front movable mounting of erection column has the slider, and the front of slider is installed and is promoted the piece, and the pneumatic cylinder is installed in the front of erection column, and the output of pneumatic cylinder is installed at the top that promotes the piece, promotes the front of piece and installs pressure sensor, and pressure adjustment knob is installed at pressure sensor's top, and the hot briquetting joint is installed to pressure sensor's bottom.

Preferably, the rotating shaft is provided with an index plate, jig positions are symmetrically distributed on the top of the index plate, an X axis is arranged in the X direction of the jig positions, a Y axis is arranged in the Y direction of the jig positions, and alignment jigs are arranged in the jig positions.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the camera is arranged on the front surface of the mounting rack, the lens is arranged at the bottom of the camera, the telescopic cylinder is arranged at the bottom of the mounting rack, the light source body is arranged at the output end of the telescopic cylinder through the light source mounting rack, the light source is moved to the outside through the telescopic cylinder before welding, automatic photographing is carried out through the camera and the lens, the ROI (region of interest) on a workpiece in an image is automatically identified, calibration in the X-axis direction, the Y-axis direction and the Z-axis direction is carried out according to the identified image, accurate positioning is realized, then the workpiece is sent to the PLC (programmable logic controller), after photographing is finished, the telescopic cylinder retracts, and the light source returns to the initial position.

2. According to the utility model, the two jig stations are arranged on the dividing disc, so that the welding efficiency can be improved through the two jig stations, one jig station is rotated to perform welding through the dividing disc after alignment is completed, the other jig station performs loading and visual alignment operations simultaneously, and the welding machine performs rotary welding after welding is completed, so that the welding is quicker, and the waiting time is reduced.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a schematic view of the telescopic cylinder of the present invention;

FIG. 3 is a schematic view of the mounting post structure of the present invention;

fig. 4 is a schematic structural diagram of the index plate of the present invention.

In the figure: 1. a supporting seat; 101. a moving wheel; 102. a work table; 103. a double start button; 2. a mounting bracket body; 201. a display; 202. a touch screen; 203. a welding power supply; 3. a telescopic cylinder; 301. a light source mounting bracket; 302. a light source body; 4. a camera; 401. a lens; 5. mounting a column; 501. a slider; 502. a pushing block; 503. a pneumatic cylinder; 504. a pressure sensor; 505. a pressure adjusting knob; 506. hot-pressing the welded joint; 6. a rotating shaft; 601. an index plate; 602. a jig position; 603. a Y axis; 604. an X axis; 605. and aligning the jig.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 2, an embodiment of the present invention is shown: a precise soft board welding machine, which comprises a welding head,

in the first embodiment, the welding device comprises a supporting seat 1 and a telescopic cylinder 3, a workbench 102 is installed at the top of the supporting seat 1, moving wheels 101 are installed at the bottom of the supporting seat 1 in a symmetrical distribution manner, double-start buttons 103 are installed at the top of the workbench 102 in a symmetrical distribution manner, the supporting seat 1 plays a supporting role, the welding device is placed more stably through the supporting seat 1, the moving wheels 101 play a moving role, the device is moved more easily through rotation of the moving wheels 101, the workbench 102 provides an installation position for a device and a structure for welding, the double-start buttons 103 provide starting positions for workers, an installation frame body 2 is installed at the top of the workbench 102, a display 201 is installed on the front side of the installation frame body 2, a touch screen 202 is installed on the front side of the display 201, a welding power supply 203 is installed on the front side of the installation frame body 2, the welding power source 203 is located on one side of the touch screen 202, the mounting frame body 2 provides a mounting position for the display 201 and the like, the display 201 plays a role in displaying the welding working state through the display 201, the touch screen 202 plays a role in controlling the device, the welding power source 203 provides electric power for the welding device, the device can be used, the telescopic cylinder 3 is installed at the bottom of the mounting frame body 2, the light source mounting frame 301 is installed at the output end of the telescopic cylinder 3, the light source body 302 is installed on the front face of the light source mounting frame 301, the telescopic cylinder 3 can convert air pressure energy into kinetic energy and can drive the light source mounting frame 301 to move, the light source mounting frame 301 provides a mounting position for the light source body 302 and is used for fixing the light source body 302, and the light source body 302 provides brightness for the vision positioning system;

referring to fig. 1, an embodiment of the present invention: a precise soft board welding machine, which comprises a welding head,

the second embodiment comprises a camera 4, wherein the camera 4 is installed on the front surface of the mounting frame body 2, a lens 401 is installed at the bottom of the camera 4, the camera 4 plays a role in photographing and identifies the position of a workpiece, and the lens 401 plays a role in photographing of the camera 4, so that the photographing of the camera 4 is clearer;

referring to fig. 3 and 4, an embodiment of the present invention: a precise soft board welding machine, which comprises a welding head,

third embodiment, including the mounting post 5 and the rotating shaft 6, the mounting post 5 is installed on the top of the workbench 102, and the mounting post 5 is located on the inner side of the mounting rack body 2, the front surface of the mounting post 5 is movably installed with a sliding block 501, the front surface of the sliding block 501 is installed with a pushing block 502, the front surface of the mounting post 5 is installed with a pneumatic cylinder 503, and the output end of the pneumatic cylinder 503 is installed on the top of the pushing block 502, the mounting post 5 provides the installation position for the sliding block 501 and the pneumatic cylinder 503, the pushing block 502 can be moved by the pneumatic cylinder 503 to provide power for the movement of the pushing block 502, the sliding block 501 plays a supporting role to make the sliding of the pushing block 502 more stable, the pressure sensor 504 can be moved by the movement of the pushing block 502, the pressure sensor 504 can detect the pressure condition of the pneumatic cylinder 503 and transmit the front surface of the pushing block 502 to install the pressure sensor 504, the top of the pressure sensor 504 is installed with the pressure adjusting knob 505, the bottom of the pressure sensor 504 is provided with a thermocompression bonding joint 506, the pressure adjusting knob 505 has an adjusting function and is used for adjusting the pressure of the pneumatic cylinder 503, the thermocompression bonding joint 506 has a welding function and enables a workpiece to be welded between the workpieces, the top of the workbench 102 is provided with a rotating shaft 6, the rotating shaft 6 is positioned in front of the mounting post 5, the rotating shaft 6 is provided with an index plate 601, the top of the index plate 601 is symmetrically provided with jig positions 602, the X direction of the jig positions 602 is provided with an X shaft 604, the Y direction of the jig positions 602 is provided with a Y shaft 603, the inside of the jig positions 602 is provided with an alignment jig 605, the rotating shaft 6 can rotate, so that the index plate 601 rotates, the jig positions 602 at the top can rotate through the rotation of the index plate 601, thereby enabling the two jig positions 602 to be switched for use and improving the welding speed of the welding device, the jig position 602 provides a position for welding a workpiece, the X axis 604 can adjust the position of the workpiece in the X direction, the Y axis 603 can adjust the position of the workpiece in the Y direction, and the alignment jig 605 can perform an alignment function.

The working principle is as follows: before using accurate soft board welding machine, whether should examine this accurate soft board welding machine earlier has the problem that influences the use, at first can make this welding machine remove the position that needs use through the removal of removing wheel 101 with accurate soft board welding machine, then through then will need carry out the work piece that welds and place on tool position 602, then press two button 103 of opening simultaneously, can counterpoint the work piece through vision counterpoint system, light source body 302 vision counterpoint system provides the light source, thereby realize the accurate positioning, the location is accomplished the back, graduated disk 601 makes through the rotation and carries out the conversion welding between the tool position 602, thereby can improve welding rate.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

Claims

1. The utility model provides a precision soft board welding machine, includes supporting seat (1), telescopic cylinder (3) and camera (4), its characterized in that: a workbench (102) is installed at the top of the supporting seat (1), an installation frame body (2) is installed at the top of the workbench (102), and a telescopic cylinder (3) is installed at the bottom of the installation frame body (2);

a camera (4) is mounted on the front surface of the mounting rack body (2);

mounting column (5) are installed at the top of workstation (102), and mounting column (5) are located the inboard of mounting bracket body (2), rotation axis (6) are installed at the top of workstation (102), and rotation axis (6) are located the place ahead of mounting column (5).

2. The precision soft board welding machine according to claim 1, characterized in that: the bottom of supporting seat (1) is symmetrically distributed and is installed removal wheel (101), and the top of workstation (102) is symmetrically distributed and is installed two and open button (103).

3. The precision soft board welding machine according to claim 1, characterized in that: display (201) are installed in the front of mounting bracket body (2), and touch-sensitive screen (202) are located one side of display (201), and welding power source (203) are installed in the front of mounting bracket body (2), and welding power source (203) are located one side of touch-sensitive screen (202).

4. The precision soft board welding machine according to claim 1, characterized in that: the light source mounting rack (301) is installed at the output end of the telescopic cylinder (3), and the light source body (302) is installed on the front face of the light source mounting rack (301).

5. The precision soft board welding machine according to claim 1, characterized in that: and a lens (401) is arranged at the bottom of the camera (4).

6. The precision soft board welding machine according to claim 1, characterized in that: the front movable mounting of erection column (5) has slider (501), and the front of slider (501) is installed and is promoted piece (502), and pneumatic cylinder (503) are installed to the front of erection column (5), and the output of pneumatic cylinder (503) is installed and is being promoted the top of piece (502), promotes the front of piece (502) and installs pressure sensor (504), and pressure adjust knob (505) are installed at the top of pressure sensor (504), and hot pressing welding head (506) are installed to the bottom of pressure sensor (504).

7. The precision soft board welding machine according to claim 1, characterized in that: the rotary shaft is characterized in that the rotary shaft (6) is provided with an index plate (601), jig positions (602) are symmetrically distributed on the top of the index plate (601), an X axis (604) is arranged in the X direction of the jig positions (602), a Y axis (603) is arranged in the Y direction of the jig positions (602), and alignment jigs (605) are arranged in the jig positions (602).