CN215697910U

CN215697910U - Tubular aluminum alloy spare casting device

Info

Publication number: CN215697910U
Application number: CN202122002658.4U
Authority: CN
Inventors: 高坤
Original assignee: Fujian Keyuan New Material Co ltd
Current assignee: Fujian Keyuan New Material Co ltd
Priority date: 2021-08-24
Filing date: 2021-08-24
Publication date: 2022-02-01
Anticipated expiration: 2031-08-24

Abstract

The utility model discloses a tubular aluminum alloy piece casting device, which comprises a smelting furnace, wherein a cooling tank is blown and cooled by the vertical movement of an annular air pipe through the mutual matching among a driving motor, a rotary table, a fixed shaft, a rectangular groove, a limiting plate, a limiting rod, an annular air pipe, a blower, an air outlet pipe and a hose, so that the cooling forming speed of a product is accelerated, the casting efficiency is improved, and when a bearing plate moves downwards, an annular top plate is jacked up by two fixing plates to move upwards through the mutual matching among a servo motor, a first threaded rod, a second threaded rod, a threaded sleeve, a first single grooved wheel, a second single grooved wheel, a belt, the bearing plate, a vertical rod and the fixing plates, so that the product is jacked out of the cooling tank and is convenient to discharge.

Description

Tubular aluminum alloy spare casting device

Technical Field

The utility model relates to the technical field of aluminum alloy casting, in particular to a tubular aluminum alloy piece casting device.

Background

Because pure aluminum has low strength and is not easy to be used as a structural material, a series of aluminum alloys can be obtained by adding alloy elements and strengthening aluminum by heat treatment and other methods through long-term production practices and scientific experiments, the aluminum alloys are non-ferrous metal structural materials which are most widely applied in industry, and tubular aluminum alloys are common building materials in life.

The existing casting device for the tubular aluminum alloy part is low in cooling efficiency in the process of cooling and forming metal raw materials in a natural cooling mode, so that the casting efficiency is reduced, and the existing casting device is difficult to take out after the product is manufactured and is difficult to operate.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects of low casting efficiency, inconvenient taking and the like in the prior art and provides a tubular aluminum alloy piece casting device. The tubular aluminum alloy casting device has the characteristics of high casting efficiency, convenience in taking out and the like.

In order to achieve the purpose, the utility model provides the following technical scheme: a tubular aluminum alloy casting device comprises a smelting furnace, wherein a heater is fixedly connected to the bottom of an inner cavity of the smelting furnace, a pressure gauge is fixedly connected to the position, close to the middle position, of the top of the smelting furnace, an air compression device is fixedly connected to the position, close to the right side, of the top of the smelting furnace, a supporting plate is fixedly connected to the bottom of the smelting furnace, supporting legs are fixedly connected to the positions, close to four corners, of the bottom of the supporting plate, a feeding funnel is inserted into the position, close to the left side, of the top of the smelting furnace, a bearing plate is arranged on the right side of the supporting plate, a lifting mechanism is arranged at the bottom of the bearing plate, a cooling tank is fixedly connected to the top of the bearing plate, a stand is arranged at the middle position of the inner cavity of the cooling tank, the bottom of the stand is fixedly connected with the bearing plate, an ejection mechanism is arranged in the inner cavity of the cooling tank, and a cooling mechanism is arranged outside the cooling tank, the outside top department cover of cooling tank is equipped with the top cap, the top cap top is close to left side department and pegs graft and has the conveying pipeline, just the one end that the top cap was kept away from to the conveying pipeline is pegged graft on the right side of smelting furnace.

Preferably, elevating system includes the bottom plate, just the bottom plate is located the bottom of loading board, the left side and two adjacent supporting leg fixed connection of bottom plate, be close to the equal fixedly connected with first bearing of left and right sides department on the bottom plate, the equal fixedly connected with thread bush of the left and right sides of loading board is located the right side the thread bush inner chamber runs through and is equipped with first threaded rod, just peg graft at adjacent first bearing inner chamber in the bottom of first threaded rod, is located the left the thread bush inner chamber runs through and is equipped with the second threaded rod, the bottom of bottom plate is close to the first protection casing of left side department fixedly connected with, just first protection casing inner chamber bottom fixedly connected with servo motor, adjacent first bearing inner chamber is run through to the bottom of second threaded rod to with servo motor's power take off end fixed connection.

Preferably, a first single grooved wheel is sleeved on the second threaded rod near the bottom end, a second single grooved wheel is sleeved on the first threaded rod near the bottom end, a belt is arranged between the first single grooved wheel and the second single grooved wheel, and the first single grooved wheel is in transmission connection with the second single grooved wheel through the belt.

Preferably, ejection mechanism includes annular roof, just bottom department on the stand is established to annular roof cover, the bottom of annular roof laminates with the top of loading board each other, two montants of fixedly connected with on the bottom plate, and two the montant sets up for controlling, two the equal fixedly connected with fixed plate in top of montant, two flutings that match each other with the fixed plate are seted up to the bottom of loading board.

Preferably, the cooling body includes the air-blower, just air-blower fixed connection is close to left side department at the top of loading board, the top fixedly connected with of air-blower goes out the tuber pipe, just the top fixedly connected with hose of play tuber pipe, the outside of cooling tank is close to top department cover and is equipped with annular tuber pipe, a plurality of air outlet has been seted up to annular tuber pipe's inboard, the one end and the annular tuber pipe fixed connection of going out the tuber pipe are kept away from to the hose.

Preferably, the fixedly connected with support column is located on the top right side of loading board, just the top fixedly connected with second protection casing of support column, second protection casing inner chamber right side fixedly connected with driving motor, just driving motor's power take off end fixedly connected with carousel, the left side of carousel is close to top fixedly connected with fixed axle, just the outside cover of fixed axle is equipped with the rectangular channel, the left side and the annular tuber pipe fixed connection of rectangular channel.

Preferably, the equal fixedly connected with limiting plate in both sides around the rectangular channel, just seted up the perforation on the limiting plate, two the perforation inner chamber all runs through and is equipped with the gag lever post, just the bottom and the loading board fixed connection of gag lever post.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the cooling tank is blown and cooled by the up-and-down movement of the annular air pipe through the mutual matching of the driving motor, the rotary table, the fixed shaft, the rectangular groove, the limiting plate, the limiting rod, the annular air pipe, the blower, the air outlet pipe and the hose, so that the cooling forming speed of a product is accelerated, and the casting efficiency is improved;

2. according to the utility model, through the mutual matching among the servo motor, the first threaded rod, the second threaded rod, the threaded sleeve, the first single grooved wheel, the second single grooved wheel, the belt, the bearing plate, the vertical rod and the fixing plates, when the bearing plate moves downwards, the annular top plate is jacked up by the two fixing plates to move upwards, so that a product is jacked out of the cooling tank, and the discharging is facilitated.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the component cooling tank;

FIG. 3 is a front cross-sectional view of the component cooling tank;

figure 4 is a left side view of the rectangular channel of the component.

Reference numbers in the figures: 1. a support plate; 2. a smelting furnace; 3. a heater; 4. a feed hopper; 5. a pressure gauge; 6. an air compression device; 7. supporting legs; 8. a carrier plate; 9. a second threaded rod; 10. a first threaded rod; 11. a first single sheave; 12. a second single sheave; 13. a servo motor; 14. a vertical rod; 15. a fixing plate; 16. a cooling tank; 17. a top cover; 18. a delivery pipe; 19. an annular air duct; 20. a blower; 21. a hose; 22. a drive motor; 23. a turntable; 24. a rectangular groove; 25. an annular top plate; 26. and (4) a column.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a tubular aluminum alloy casting device comprises a smelting furnace 2, a heater 3 is fixedly connected to the bottom of an inner cavity of the smelting furnace 2, a pressure gauge 5 is fixedly connected to the position, close to the middle, of the top of the smelting furnace 2, an air compression device 6 is fixedly connected to the position, close to the right side, of the top of the smelting furnace 2, a supporting plate 1 is fixedly connected to the bottom of the smelting furnace 2, supporting legs 7 are fixedly connected to the positions, close to four corners, of the bottom of the supporting plate 1, a feeding funnel 4 is inserted into the position, close to the left side, of the top of the smelting furnace 2, a bearing plate 8 is arranged on the right side of the supporting plate 1, a lifting mechanism is arranged at the bottom of the bearing plate 8, a cooling tank 16 is fixedly connected to the top of the bearing plate 8, a stand 26 is arranged at the middle position of the inner cavity of the cooling tank 16, the bottom end of the stand 26 is fixedly connected with the bearing plate 8, an ejection mechanism is arranged in the inner cavity of the cooling tank 16, and a cooling mechanism is arranged outside the cooling tank 16, a top cover 17 is sleeved at the top of the outer side of the cooling tank 16, a feed delivery pipe 18 is inserted at the position, close to the left side, of the top cover 17, and one end, far away from the top cover 17, of the feed delivery pipe 18 is inserted at the right side of the smelting furnace 2;

the lifting mechanism comprises a bottom plate, the bottom plate is positioned at the bottom of a bearing plate 8, the left side of the bottom plate is fixedly connected with two adjacent supporting legs 7, first bearings are fixedly connected with the bottom plate close to the left side and the right side, thread sleeves are fixedly connected with the left side and the right side of the bearing plate 8, a first threaded rod 10 penetrates through a cavity of the thread sleeve on the right side, the bottom end of the first threaded rod 10 is inserted into an inner cavity of the adjacent first bearing, a second threaded rod 9 penetrates through the inner cavity of the thread sleeve on the left side, a first protective cover is fixedly connected with the bottom of the bottom plate close to the left side, a servo motor 13 is fixedly connected with the bottom of the inner cavity of the first protective cover, the bottom end of the second threaded rod 9 penetrates through the inner cavity of the adjacent first bearing and is fixedly connected with a power output end of the servo motor 13, a first single grooved wheel 11 is sleeved on the second threaded rod 9 close to the bottom end, a second single grooved wheel 12 is sleeved on the first threaded rod 10 close to the bottom end, a belt is arranged between the first single grooved wheel 11 and the second single grooved wheel 12, and the first single grooved wheel 11 is in transmission connection with the second single grooved wheel 12 through the belt, so that a product can be taken out conveniently;

the ejection mechanism comprises an annular top plate 25, the annular top plate 25 is sleeved at the bottom end of the upright post 26, the bottom of the annular top plate 25 is mutually attached to the top of the bearing plate 8, two vertical rods 14 are fixedly connected to the bottom plate, the two vertical rods 14 are arranged in a left-right mode, the top ends of the two vertical rods 14 are both fixedly connected with a fixing plate 15, two grooves matched with the fixing plate 15 are formed in the bottom of the bearing plate 8, a product can be ejected by the aid of up-and-down movement of the bearing plate 8, and operation is convenient and fast;

the cooling mechanism comprises an air blower 20, the air blower 20 is fixedly connected to the position, close to the left side, of the top of the bearing plate 8, the top of the air blower 20 is fixedly connected with an air outlet pipe, the top end of the air outlet pipe is fixedly connected with a hose 21, the position, close to the top end, of the outer side of the cooling tank 16 is sleeved with an annular air pipe 19, a plurality of air outlets are formed in the inner side of the annular air pipe 19, one end, away from the air outlet pipe, of the hose 21 is fixedly connected with the annular air pipe 19, the right side of the top of the bearing plate 8 is fixedly connected with a support column, the top end of the support column is fixedly connected with a second protective cover, the right side of an inner cavity of the second protective cover is fixedly connected with a driving motor 22, the power output end of the driving motor 22 is fixedly connected with a rotary table 23, the position, close to the top, of the left side of the rotary table 23 is fixedly connected with a fixed shaft, the outer side of the fixed shaft is sleeved with a rectangular groove 24, and limiting plates are fixedly connected to the front side and the back side of the rectangular groove 24, and seted up the perforation on the limiting plate, two perforation inner chambers all run through and are equipped with the gag lever post, and the bottom and the 8 fixed connection of loading board of gag lever post, spacing to rectangular channel 24, the left side and the 19 fixed connection of annular tuber pipe of rectangular channel 24 reciprocate through annular tuber pipe 19 and cool off 16 bloies of cooling tank for cooling rate improves casting efficiency.

The working principle is as follows: when the utility model is used, firstly, a metal block is added into a smelting furnace 2 through a feeding funnel 4, then a pressure gauge 5 is adjusted, a heater 3 and an air compression device 6 are started, the metal block can be liquefied through the heater 3 and the air compression device 6, then liquid is conveyed into a cooling tank 16 through a conveying pipeline 18, an air blower 20 and a driving motor 22 are started through an external power supply, air generated by the operation of the air blower 20 is conveyed into an inner cavity of an annular air pipe 19 through an air outlet pipe and a hose 21, the driving motor 22 operates to drive a rotary disc 23 to rotate, the rotary disc 23 rotates to drive a fixed shaft to rotate in the inner cavity of the rectangular groove 24, so as to drive the rectangular groove 24 to move up and down, the rectangular groove 24 is limited by two limiting plates which respectively slide up and down on adjacent limiting rods, the rectangular groove 24 is prevented from deflecting, the rectangular groove 24 moves up and down to drive the annular air pipe 19 to move up and down, so as to increase the blowing area, the cooling forming speed of the product is accelerated, after the product is cooled and formed, by turning off the driving motor 22 and starting the servo motor 13 through an external power supply, the servo motor 13 works to drive the second threaded rod 9 to rotate, the second threaded rod 9 rotates to drive the first single grooved pulley 11 to rotate, the first single grooved pulley 11 rotates to drive the second single grooved pulley 12 to rotate through a belt, the second single grooved pulley 12 rotates to drive the first threaded rod 10 to rotate, the first threaded rod 10 and the second threaded rod 9 simultaneously rotate to drive the two threaded sleeves to move downwards, so that the bearing plate 8 is driven to move downwards, the bearing plate 8 moves downwards to separate the cooling tank 16 from the top cover 17, and after the annular top plate 25 is contacted with the two fixing plates 15, the bearing plate 8 continues to move downwards, so that the annular top plate 25 is pushed to move upwards, the annular top plate 25 moves upwards to eject the product in the cooling tank 16 and take the product from a worker, the operation is convenient.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a tubulose aluminum alloy spare casting device, includes smelting furnace (2), inner chamber bottom fixedly connected with heater (3) of smelting furnace (2), the top of smelting furnace (2) is close to intermediate position department fixedly connected with manometer (5), just the top of smelting furnace (2) is close to right side department fixedly connected with air compressor arrangement (6), its characterized in that: the bottom of the smelting furnace (2) is fixedly connected with a supporting plate (1), the bottom of the supporting plate (1) is close to four corners and is fixedly connected with supporting legs (7), the top of the smelting furnace (2) is close to the left side and is spliced with a feeding funnel (4), the right side of the supporting plate (1) is provided with a bearing plate (8), the bottom of the bearing plate (8) is provided with a lifting mechanism, the top of the bearing plate (8) is fixedly connected with a cooling tank (16), the middle position of an inner cavity of the cooling tank (16) is provided with a stand column (26), the bottom end of the stand column (26) is fixedly connected with the bearing plate (8), the inner cavity of the cooling tank (16) is provided with an ejection mechanism, the outer side of the cooling tank (16) is provided with a cooling mechanism, the top cover (17) is sleeved at the top of the outer side of the cooling tank (16), the top of the top cover (17) is spliced with a conveying pipe (18) at the position close to the left side, and one end of the material conveying pipe (18) far away from the top cover (17) is inserted at the right side of the smelting furnace (2).

2. The tubular aluminum alloy member casting apparatus according to claim 1, wherein: the lifting mechanism comprises a bottom plate, the bottom plate is positioned at the bottom of the bearing plate (8), the left side of the bottom plate is fixedly connected with two adjacent supporting legs (7), the bottom plate is fixedly connected with first bearings close to the left side and the right side, the left side and the right side of the bearing plate (8) are fixedly connected with threaded sleeves, a first threaded rod (10) penetrates through the inner cavity of the threaded sleeve on the right side, the bottom end of the first threaded rod (10) is inserted into the inner cavity of the adjacent first bearing, a second threaded rod (9) penetrates through the inner cavity of the threaded sleeve positioned on the left side, a first protective cover is fixedly connected at the position, close to the left side, of the bottom plate, and the bottom of the inner cavity of the first protective cover is fixedly connected with a servo motor (13), and the bottom end of the second threaded rod (9) penetrates through the inner cavity of the adjacent first bearing and is fixedly connected with the power output end of the servo motor (13).

3. The tubular aluminum alloy member casting apparatus according to claim 2, wherein: the novel thread cutting machine is characterized in that a first single grooved wheel (11) is sleeved on the second threaded rod (9) close to the bottom end, a second single grooved wheel (12) is sleeved on the first threaded rod (10) close to the bottom end, a belt is arranged between the first single grooved wheel (11) and the second single grooved wheel (12), and the first single grooved wheel (11) is in transmission connection with the second single grooved wheel (12) through the belt.

4. The tubular aluminum alloy member casting apparatus according to claim 2, wherein: ejection mechanism includes annular roof (25), just bottom department on stand (26) is established to annular roof (25) cover, the bottom of annular roof (25) is laminated each other with the top of loading board (8), two montants (14) of fixedly connected with on the bottom plate, and two montant (14) are for controlling the setting, two the equal fixedly connected with fixed plate (15) in top of montant (14), two flutings that match each other with fixed plate (15) are seted up to the bottom of loading board (8).

5. The tubular aluminum alloy member casting apparatus according to claim 1, wherein: cooling body includes air-blower (20), just air-blower (20) fixed connection is close to left side department at the top of loading board (8), the top fixedly connected with of air-blower (20) goes out the tuber pipe, just go out the top fixedly connected with hose (21) of tuber pipe, the outside of cooling tank (16) is close to top department cover and is equipped with annular tuber pipe (19), a plurality of air outlet has been seted up to the inboard of annular tuber pipe (19), the one end and annular tuber pipe (19) fixed connection of going out the tuber pipe are kept away from in hose (21).

6. The tubular aluminum alloy member casting apparatus according to claim 5, wherein: fixedly connected with support column is located on the top right side of loading board (8), just the top fixedly connected with second protection casing of support column, second protection casing inner chamber right side fixedly connected with driving motor (22), just the power take off fixedly connected with carousel (23) of driving motor (22), the left side of carousel (23) is close to top fixedly connected with fixed axle, just the outside cover of fixed axle is equipped with rectangular channel (24), the left side and annular tuber pipe (19) fixed connection of rectangular channel (24).

7. The tubular aluminum alloy member casting apparatus according to claim 6, wherein: the equal fixedly connected with limiting plate in both sides around rectangular channel (24), just seted up the perforation on the limiting plate, two the perforation inner chamber all runs through and is equipped with the gag lever post, just the bottom and the loading board (8) fixed connection of gag lever post.