CN215696920U - Steel wire surface wire drawing powder belt cleaning device - Google Patents
Steel wire surface wire drawing powder belt cleaning device Download PDFInfo
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- CN215696920U CN215696920U CN202121843853.3U CN202121843853U CN215696920U CN 215696920 U CN215696920 U CN 215696920U CN 202121843853 U CN202121843853 U CN 202121843853U CN 215696920 U CN215696920 U CN 215696920U
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Abstract
The utility model discloses a steel wire surface wire drawing powder cleaning device which comprises a box body, a water pump, a conduit, a heating part, a temperature control part, a spraying part, a scrubbing part and a stabilizing part, wherein the water pump is arranged on the box body; the cleaning device can effectively clean the wire drawing powder on the surface of the steel wire, the cleaning device is provided with the spraying part, the cleaning part and the heating part, the heating part can heat the clean water in the box body to 70-90 degrees, the hot water can effectively clean the wire drawing powder on the surface of the steel wire, the steel wire passing through the cleaning device is sprayed and cleaned through the spraying part, the cleaning part cleans the steel wire, the wire drawing powder on the surface of the steel wire is cleaned completely, the cleaning device is provided with a cleaning part at the position of an outlet of the steel wire, the water remained on the surface of the steel wire can be cleaned, the cleaning device is provided with a stabilizing part at the position of an inlet of the steel wire, and the stabilizing effect can be achieved on the steel wire and the clean water can be prevented from splashing outside.
Description
Technical Field
The utility model relates to the field of wire drawing, in particular to a second wire drawing powder cleaning device for a steel wire surface.
Background
Wire drawing is a metal processing technology, and metal is forced to pass through a die under the action of external force, so that the sectional area of the metal is compressed, and a technical processing method meeting the requirements of size and shape is obtained. The wire drawing treatment can make the metal surface obtain stronger metal texture and has very strong decorative effect. The drawn metal material has the advantages of good rust resistance, wear resistance, bright appearance and the like, and is durable and convenient to maintain.
The wire drawing powder is a process lubricating material in the wire rod and wire drawing process. Its ingredients typically include calcium hydroxide, sodium hydroxide, stearic acid, animal fats and oils, vegetable fats and oils, paraffin, industrial soap, talc, industrial bases, and the like. The most important function is to form a layer of lubricating film between the metal wire to be drawn and the die wall of the wire-drawing die, reduce the friction between interfaces and reduce the force energy consumption during drawing; the steel wire is prevented from being bonded on the wall of the metal die due to heating, so that the energy consumption and the temperature rise during drawing are reduced, the service life of the wire drawing die is prolonged, and the surface quality of the steel wire is ensured; the secondary function is to make the drawn steel wire have some characteristics according to the requirements of the metal wire product, such as: the thickness of the residual lubricating film, whether the film is easy to clean or not, whether the film can be rustproof or not, the binding capacity with other media, the plating treatment and the welding guiding performance in the subsequent process and the like.
The steel wire heat treatment operation generally needs special heat treatment equipment, wherein the on-line quenching operation avoids oxygen from entering a hearth to cause steel wire decarburization, so that the heating furnace is generally closed, meanwhile, the temperature of the hearth of the heating furnace generally reaches high temperature of about 1000 ℃ due to process requirements, wire drawing powder used for drawing the steel wire generally contains calcium element, after the wire drawing powder remained on the surface of the steel wire enters the hearth of the heating furnace, calcium is molten under high temperature environment and then is adhered to the inner wall of the hearth in glass gel shape, so that the heat conduction of the hearth is poor, and mixed hard substances such as calcium oxide, calcium silicate, calcium phosphate and the like are generated when a furnace mouth is cooled, so that the furnace mouth is blocked or the surface of the steel wire is thermally scratched, the abnormal phase change structure and the surface thermal scratch of the steel wire are caused, and even the steel wire is broken in the steel wire furnace in serious cases.
In order to solve the adverse effect of the residual wire drawing powder on the surface of the steel wire on the heat treatment process, a cleaning device for the wire drawing powder on the surface of the steel wire needs to be developed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a device for cleaning wire drawing powder on the surface of a steel wire, which can effectively clean the residual wire drawing powder on the surface of the steel wire, provide excellent steel wire for the subsequent heating and quenching process of the steel wire, improve the quality of a finished product of the steel wire after heat treatment, reduce hard material nodules, avoid the adverse effect on heat conduction and avoid energy waste.
In order to achieve the purpose, the utility model provides the following technical scheme:
as a further scheme of the utility model: a cleaning device for wire drawing powder on the surface of a steel wire comprises a box body, a water pump, a guide pipe, a heating part, a temperature control part and a spraying part, wherein the spraying part is connected with the guide pipe;
the box body is internally provided with a heating part and a temperature control part, the heating part heats the clear water, and the temperature control part accurately controls the temperature of the clear water;
the width of the bottom of the box body is smaller than that of the top of the box body;
the water pump is arranged in the box body and connected with the guide pipe.
As a further scheme of the utility model: the spraying part is tubular, and the steel wire can pass through the middle of the tubular spraying part.
As a further scheme of the utility model: and a flow guide hole is formed in the bottom of the spraying part.
As a further scheme of the utility model: the cleaning device is also provided with a scrubbing part.
As a further scheme of the utility model: the scrubbing part is positioned in the middle of the spraying part and comprises a scrubbing outer frame and non-woven fabrics.
As a further scheme of the utility model: and a wiping part is arranged at the steel wire outlet of the cleaning device.
As a further scheme of the utility model: the wiping part is a steel pipe, and non-woven fabrics are arranged inside the steel pipe.
As a further scheme of the utility model: the cleaning device is provided with a stabilizing part at the steel wire inlet.
As a further scheme of the utility model: the stabilizing part is a non-woven fabric arranged in the steel pipe.
As a further scheme of the utility model: the temperature of the clean water is 70-90 ℃.
Compared with the prior art, the utility model has the beneficial effects that:
the cleaning device can effectively clean the wire drawing powder on the surface of the steel wire, the cleaning device is provided with the spraying part, the cleaning part and the heating part, the heating part can heat the clean water in the box body to 70-90 degrees, the hot water can effectively clean the wire drawing powder on the surface of the steel wire, the steel wire passing through the cleaning device is sprayed and cleaned through the spraying part, the cleaning part cleans the steel wire, the wire drawing powder on the surface of the steel wire is cleaned completely, the cleaning device is provided with a cleaning part at the position of an outlet of the steel wire, the water remained on the surface of the steel wire can be cleaned, the cleaning device is provided with a stabilizing part at the position of an inlet of the steel wire, and the stabilizing effect can be achieved on the steel wire and the clean water can be prevented from splashing outside.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic structural view of a steel wire surface wire drawing powder cleaning device according to the present invention;
FIG. 2 is a top view of a steel wire surface wire-drawing powder cleaning device according to the present invention;
notations for reference numerals: 1. a box body; 2. a water pump; 3. a conduit; 4. a heating section; 5. a temperature control part; 6. a spraying part; 61. a flow guide hole; 7. a scrubbing part; 71. scrubbing the outer frame; 8. non-woven fabric; 9. a wiping section; 10. a stabilizer; 11. a steel wire;
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
The steel wire heat treatment operation generally needs special heat treatment equipment, the furnace hearth temperature of a heating furnace reaches high temperature of about 1000 ℃, wire drawing powder used for steel wire drawing generally contains calcium element, after the wire drawing powder remained on the surface of the steel wire enters the furnace hearth of the heating furnace, calcium is molten in a high-temperature environment and then is adhered to the inner wall of the furnace hearth in a glass jelly shape, poor heat conduction of the furnace hearth is caused, energy is wasted, and mixed hard substances such as calcium oxide, calcium silicate, calcium phosphate and the like are generated at a furnace mouth cooling part to cause furnace mouth blockage or steel wire surface heat scratch, cause abnormal phase change structure and surface heat scratch of the steel wire during heat treatment, even cause the problems of breaking in the steel wire furnace in serious cases.
In order to solve the adverse effect of the residual wire drawing powder on the surface of the steel wire on the heat treatment process, the utility model discloses a cleaning device for the wire drawing powder on the surface of the steel wire, which can effectively clean the residual wire drawing powder on the surface of the steel wire, provide excellent steel wire for the subsequent heating and quenching process of the steel wire, improve the quality of a steel wire heat treatment finished product, reduce hard material nodules, avoid the adverse effect on heat conduction and avoid energy waste.
As shown in fig. 1-2, a cleaning device for wire-drawing powder on the surface of a steel wire comprises a box body 1, a water pump 2, a conduit 3, a heating part 4 and a temperature control part 5, wherein a proper amount of clean water is contained in the box body 1, the heating part 4 and the temperature control part 5 are arranged in the box body 1, the heating part 4 heats the clean water, and the temperature control part 5 accurately controls the temperature of the clean water; the heating part 4 can be a plurality of resistance heating pipes which can be installed according to actual conditions, and the temperature requirements can be met, so that the actual processing can reach dynamic temperature balance, the temperature controller can be a thermocouple, and the thermocouple can actually monitor the temperature and accurately control the water temperature; the temperature of the clean water is controlled within the range of 70-90 degrees, and preferably 80 degrees is most suitable.
The width of the bottom of the box body 1 is smaller than that of the top, and the width of the bottom of the box body is smaller than that of the top, so that the clear water depth can be effectively improved, and the water resource utilization rate is improved; inside water pump 2 that is equipped with of clear water in the box 1, water pump 2 is connected with pipe 3, and the pipe 3 other end is connected with spray portion 6, and water pump 2 passes through pipe 3 with hot water and carries spray portion 6, and spray portion 6 is the tubulose, and steel wire 11 can follow the middle of tubulose spray portion 6 and pass through, and 11 surperficial wire drawing powders of steel wire that pass through can be rinsed by high-pressure hot water. The bottom of the spraying part 6 is provided with a flow guide hole 61, and the flow guide hole 61 can be a round hole, thereby being beneficial to clear water discharge.
Cleaning device and supporting use of heating furnace, for improving machining efficiency, the heating furnace can be simultaneously through multichannel steel wire 11, and consequently, cleaning device is equipped with a plurality of spray portions 6, and same section steel wire 11 also is equipped with a plurality of spray portions 6.
The cleaning device is characterized in that a scrubbing part 7 is arranged in the middle of the cleaning device, the scrubbing part 7 is located in the middle of the spraying part 6, the scrubbing part 7 comprises a scrubbing outer frame 71 and a non-woven fabric 8, the scrubbing outer frame 71 plays a supporting role, the non-woven fabric 8 is fully distributed inside the scrubbing outer frame 71, certain pressure can be generated on the non-woven fabric 8 inside the scrubbing outer frame 71, and the steel wire 11 passes through the inside of the non-woven fabric 8 and can scrub the wire drawing powder completely. The width of the scrubbing part 7 is consistent with that of the cleaning device, and the whole scrubbing part 7 is convenient for replacing the non-woven fabric 8.
The front part of the scrubbing part 7 is provided with a spraying part 6, the rear part is also provided with the spraying part 6, the steel wire 11 enters the scrubbing part 7 after being sprayed at the front part for scrubbing, and enters the rear part spraying part 6 for spraying and cleaning again after scrubbing is successful, so that the steel wire 11 is cleaned more thoroughly.
The cleaning device is characterized in that a wiping part 9 is arranged at the outlet of the steel wire 11 of the cleaning device, the wiping part 9 is a non-woven fabric 8 arranged in the steel pipe, the steel wire 11 penetrates through the non-woven fabric 8 in the steel pipe, the surface water of the steel wire 11 can be wiped, the steel wire 11 is further wiped, each steel wire 11 is provided with a wiping part 9, and the wiping part 7 can prevent clear water from splashing outwards.
The cleaning device is provided with a stabilizing part 10 at the inlet of a steel wire 11, the stabilizing part 10 is provided with a non-woven fabric 8 inside a steel pipe, the steel wire 11 penetrates through the non-woven fabric 8 inside the steel pipe, and the stabilizing part 10 is positioned at the inlet of the steel wire 11 of the cleaning device, so that a certain stabilizing effect can be exerted on the steel wire 11, clean water is prevented from splashing outwards, and each steel wire 11 is provided with one stabilizing part 10.
Cleaning device can effectively wash 11 surface wire drawing powders of steel wire, cleaning device is equipped with spraying part 6, clean 7 and heating part 4, heating part 4 can heat up 70-90 degrees suitable temperature with clear water in the box 1, hot water can effectively wash 11 surface wire drawing powders of steel wire, spray through spraying part 6 to steel wire 11 through cleaning device and wash, cleaning part 7 cleans steel wire 11, 11 surface wire drawing powders of steel wire are by the sanitization, cleaning device is equipped with in 11 exits of steel wire and cleans cadre 9, can clean dry 11 surperficial residual moisture of steel wire, cleaning device is equipped with steadiness portion 10 in 11 import departments of steel wire, can play the stabilization effect and prevent that the clear water from spattering outward to steel wire 11.
The cleaning device and the heating furnace are matched for use, and can be used for cleaning a plurality of steel wires 11 at the same time, so that the processing efficiency is ensured.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims (10)
1. The utility model provides a steel wire surface wire drawing powder belt cleaning device, includes box (1), water pump (2), pipe (3), heating portion (4), accuse temperature portion (5), its characterized in that: the cleaning device is characterized by also comprising a spraying part (6), wherein the spraying part (6) is connected with the guide pipe (3), and the cleaning device is provided with a plurality of spraying parts (6);
a proper amount of clear water is contained in the box body (1), the heating part (4) and the temperature control part (5) are arranged in the box body (1),
the heating part (4) heats the clean water, and the temperature control part (5) accurately controls the temperature of the clean water;
the width of the bottom of the box body (1) is smaller than that of the top;
the water pump (2) is arranged in the box body (1), and the water pump (2) is connected with the guide pipe (3).
2. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 1, characterized in that: the spraying part (6) is tubular, and the steel wire (11) can pass through the middle of the spraying part (6).
3. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 2, characterized in that: and the bottom of the spraying part (6) is provided with a flow guide hole (61).
4. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 1, characterized in that: the cleaning device is also provided with a scrubbing part (7).
5. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 4, characterized in that: the scrubbing part (7) is positioned in the middle of the spraying part (6), and the scrubbing part (7) comprises a scrubbing outer frame (71) and a non-woven fabric (8).
6. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 1, characterized in that: and a wiping part (9) is arranged at the outlet of the cleaning device steel wire (11).
7. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 6, characterized in that: the wiping part (9) is a steel pipe, and the inside of the steel pipe is provided with non-woven fabrics (8).
8. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 1, characterized in that: the cleaning device is provided with a stabilizing part (10) at the inlet of a steel wire (11).
9. The cleaning device for the wiredrawing powder on the surface of the steel wire according to claim 8, characterized in that: the stabilizing part (10) is a steel pipe, and non-woven fabrics (8) are arranged inside the steel pipe.
10. The device for cleaning wiredrawing powder on the surface of steel wire according to any one of claims 1 to 9, wherein: the temperature of the clean water is 70-90 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121843853.3U CN215696920U (en) | 2021-08-09 | 2021-08-09 | Steel wire surface wire drawing powder belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121843853.3U CN215696920U (en) | 2021-08-09 | 2021-08-09 | Steel wire surface wire drawing powder belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215696920U true CN215696920U (en) | 2022-02-01 |
Family
ID=79993849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121843853.3U Active CN215696920U (en) | 2021-08-09 | 2021-08-09 | Steel wire surface wire drawing powder belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215696920U (en) |
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2021
- 2021-08-09 CN CN202121843853.3U patent/CN215696920U/en active Active
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