CN215668090U - Detachable high-frequency induction coil of crank throw - Google Patents
Detachable high-frequency induction coil of crank throw Download PDFInfo
- Publication number
- CN215668090U CN215668090U CN202121067155.9U CN202121067155U CN215668090U CN 215668090 U CN215668090 U CN 215668090U CN 202121067155 U CN202121067155 U CN 202121067155U CN 215668090 U CN215668090 U CN 215668090U
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- CN
- China
- Prior art keywords
- copper coil
- coil
- groove
- crank throw
- frequency induction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000006698 induction Effects 0.000 title claims abstract description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 57
- 229910052802 copper Inorganic materials 0.000 claims abstract description 57
- 239000010949 copper Substances 0.000 claims abstract description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 6
- 229920003020 cross-linked polyethylene Polymers 0.000 claims description 5
- 239000004703 cross-linked polyethylene Substances 0.000 claims description 5
- 239000000498 cooling water Substances 0.000 abstract description 10
- 239000007921 spray Substances 0.000 abstract description 10
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 7
- 238000010791 quenching Methods 0.000 description 7
- 230000000171 quenching effect Effects 0.000 description 7
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000005672 electromagnetic field Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- General Induction Heating (AREA)
Abstract
The utility model discloses a crankshaft crank detachable high-frequency induction coil which comprises a main plate and a fixed clamping block, wherein a copper coil is arranged on one side of the main plate, an insulating and heat-insulating layer is sleeved on the outer side of the copper coil, a first side plate is fixed on one side of the copper coil through a clamping groove, a second side plate is fixed on the other side of the copper coil through a clamping groove, water pipes are mounted on one sides of the second side plate and the first side plate through mounting frames, both sides of each water pipe are connected with hoses through thread grooves, and one end of each hose is connected with a spray head through a thread groove. The cooling water spray device is convenient to disassemble and assemble quickly, can uniformly spray cooling water to the surface of the crank throw of the crankshaft, and is beneficial to uniformization of the surface strength and hardness of the crank throw of the crankshaft.
Description
Technical Field
The utility model relates to the technical field of metal piece quenching, in particular to a crankshaft crank detachable high-frequency induction coil.
Background
At present, quenching processing is generally required to be carried out on metal parts in the processing process of the metal parts, high-frequency quenching is mainly used for surface quenching of industrial metal parts, certain induced current is generated on the surfaces of workpieces, the surfaces of the parts are rapidly heated, and then quenching is carried out rapidly.
The electromagnetic heating coil is a heating coil combined with an electromagnetic heating controller, and is a heating mode that a 220V alternating current power supply is rectified, filtered and inverted into 25-30KHZ high-frequency alternating current through a power electronic technology and an electromagnetic compatibility technology, so that the high-frequency alternating current is converted into a high-frequency alternating magnetic field, the magnetic field touches a metal charging barrel and is converted into the high-frequency alternating current, and the high-frequency alternating current enables a heated device to directly heat from the inside.
Patent No. CN201720584139.4 discloses removable high frequency induction coil of bent axle crank quenching, including the induction coil body, including semicircular last induction coil and lower induction coil, it is equipped with the power fishplate bar respectively with lower induction coil one end to go up induction coil, the other end is equipped with the fixed plate respectively, induction coil body inner circle top circular arc department evenly sets up the cooling water spout, the cooling water spout is located towards bent axle crank moving direction's induction coil body front side, this high frequency induction coil is convenient for change, the loading and the uninstallation of the bent axle crank of being convenient for, be favorable to bent axle crank surface strength, the homogenization of hardness.
The detachable high-frequency induction coil for crankshaft crank quenching has the following defects: 1. overall structure is simple, and the dismouting is comparatively loaded down with trivial details, and 2, the cooling water sprays evenly inadequately, can not be even spout to bent axle crank surface. Therefore, we propose a high frequency induction coil with detachable crank throw.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a crankshaft crank throw detachable high-frequency induction coil which can effectively solve the problems in the background technology.
In order to achieve the purpose, the utility model adopts the technical scheme that:
the utility model provides a removable high frequency induction coil of bent axle crank throw, includes mainboard, fixed fixture block, mainboard one side is provided with copper coil, copper coil outside cover is equipped with insulating thermal insulation layer, copper coil one side is fixed with a curb plate through the draw-in groove, the copper coil opposite side is fixed with No. two curb plates through the draw-in groove, No. two curb plates and a curb plate one side all install the water pipe through the mounting bracket, the water pipe both sides all are connected with the hose through the thread groove, hose one end is connected with the shower nozzle through the thread groove.
Further, the wiring end of copper coil runs through the mainboard, the wiring end block of copper coil has fixed fixture block, the preformed groove has been seted up to fixed fixture block one side, the inboard veneer of preformed groove has insulating pad.
Furthermore, a first fixing hole is formed in each of two ends of each fixing clamping block, and a second fixing hole is formed in one side of each first fixing hole.
Furthermore, the number of the copper coils is multiple, and the insulating and heat-insulating layer is made of a cross-linked polyethylene material; a plurality of copper coils heating effect is good.
Further, an arc-shaped clamping groove is formed in one side of each of the first side plate and the second side plate, the number of the hoses is multiple, and the spray heads are located between the copper coils.
Compared with the prior art, the utility model has the following beneficial effects:
1. through setting up copper coil, fixed fixture block and arc draw-in groove, personnel use the power cord to be connected copper coil's wiring end and electromagnetic heating controller, put the bent axle crank throw in copper coil, copper coil supplies power after the production electromagnetic field and heats the bent axle crank throw, copper coil runs through the mainboard, and fix through fixed fixture block and bolt, a curb plate and No. two curb plates pass through arc draw-in groove block, fix in the copper coil outside, conveniently dismantle, the installation, the preformed groove has been seted up to fixed fixture block one side, make things convenient for the wiring end of block copper coil, the inboard veneer of preformed groove has insulating pad, can play insulating effect, a fixed orifices and No. two fixed orificess on the fixed fixture block make things convenient for personnel to use the bolt to fix it.
2. Through setting up the water pipe, shower nozzle and insulating thermal insulation layer, personnel use the water pipe to be connected water pipe and outside water supply equipment, the cooling water gets into in the water pipe through the hose from the shower nozzle blowout, a plurality of shower nozzles are arranged in the gap of copper coil respectively, can be even spray the cooling water to bent axle crank throw surface, be favorable to bent axle crank throw surface strength, the homogenization of hardness, the insulating thermal insulation layer on copper coil surface is made by crosslinked polyethylene material, high temperature resistant ability is strong, can protect the copper coil under the condition that does not influence the inside magnetic field of copper coil.
Drawings
Fig. 1 is a schematic view of the overall structure of a crankshaft crank detachable high-frequency induction coil according to the present invention.
Fig. 2 is a top view of a crank throw detachable high frequency induction coil according to the present invention.
FIG. 3 is a sectional view of the copper coil outer material of a crank throw detachable high frequency induction coil according to the present invention.
FIG. 4 is a schematic diagram of a fixing clamp block structure of a crankshaft crank detachable high-frequency induction coil according to the present invention.
In the figure: 1. a main board; 2. a first side plate; 3. a second side plate; 4. a copper coil; 5. a water pipe; 6. a hose; 7. a spray head; 8. an arc-shaped clamping groove; 9. fixing the fixture block; 10. an insulating and heat-insulating layer; 11. reserving a groove; 12. an insulating pad; 13. a first fixing hole; 14. and a second fixing hole.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.
As shown in fig. 1-4, a removable high frequency induction coil of bent axle crank throw, including mainboard 1, fixed fixture block 9, mainboard 1 one side is provided with copper coil 4, the cover is equipped with insulating layer 10 in the 4 outside covers of copper coil, 4 one sides of copper coil are fixed with curb plate 2 No. one through the draw-in groove, 4 opposite sides of copper coil are fixed with curb plate 3 No. two through the draw-in groove, water pipe 5 is all installed through the mounting bracket in curb plate 3 No. two and curb plate 2 one side No. one, 5 both sides of water pipe all are connected with hose 6 through the thread groove, 6 one end of hose is connected with shower nozzle 7 through the thread groove.
The wiring end of the copper coil 4 penetrates through the main board 1, the wiring end of the copper coil 4 is clamped with a fixed clamping block 9, a preformed groove 11 is formed in one side of the fixed clamping block 9, and an insulating pad 12 is glued on the inner side of the preformed groove 11.
In this embodiment, as shown in fig. 4, the fixing block 9 is convenient for fixing the copper coil 4, and the insulating pad 12 plays an insulating role between the fixing block 9 and the copper coil 4.
The two ends of the fixed fixture block 9 are provided with a first fixed hole 13, and one side of the first fixed hole 13 is provided with a second fixed hole 14.
In this embodiment, as shown in fig. 4, the first fixing hole 13 and the second fixing hole 14 facilitate a person to fix the fixing block 9 with bolts.
The number of the copper coils 4 is multiple, and the insulating layer 10 is made of cross-linked polyethylene material.
In this embodiment, as shown in fig. 3, the insulating layer 10 has insulating and heat-insulating functions, and can protect the copper coil 4.
Wherein, arc draw-in groove 8 has all been seted up to a curb plate 2 and No. two 3 one sides of curb plate, the quantity of hose 6 is a plurality of, shower nozzle 7 is located between copper coil 4.
In this embodiment, as shown in fig. 1 and 2, the arc-shaped clamping groove 8 facilitates the clamping of the first side plate 2 and the second side plate 3 outside the copper coil 4, and the spray head 7 is located at the gap of the copper coil 4, so that the cooling water can be uniformly sprayed onto the crank throw of the crankshaft.
The utility model is a crankshaft crank detachable high-frequency induction coil, when in use, a person uses a power line to connect a wiring terminal of a copper coil 4 with an electromagnetic heating controller, the crankshaft crank is placed in the copper coil 4, the copper coil 4 generates an electromagnetic field to heat the crankshaft crank after being powered, the copper coil 4 penetrates through a main board 1 and is fixed by a fixing clamping block 9 and a bolt, a first side plate 2 and a second side plate 3 are clamped and fixed at the outer side of the copper coil 4 through an arc clamping groove 8, the disassembly and the installation are convenient, a reserved groove 11 is arranged at one side of the fixing clamping block 9, the wiring terminal of the copper coil 4 is conveniently clamped, an insulating pad 12 is glued at the inner side of the reserved groove 11, the insulating effect can be achieved, a first fixing hole 13 and a second fixing hole 14 on the fixing clamping block 9 are convenient for the person to fix the coil by using the bolt, the person uses a water pipe to connect a water pipe 5 with an external water supply device, cooling water enters the water pipe 5 and is sprayed out from the spray nozzles 7 through the hose 6, the spray nozzles 7 are respectively positioned in gaps of the copper coil 4, the cooling water can be uniformly sprayed to the surface of the crank throw of the crankshaft, the uniformity of the strength and the hardness of the surface of the crank throw of the crankshaft is facilitated, the insulating and heat-insulating layer 10 on the surface of the copper coil 4 is made of a cross-linked polyethylene material, the high-temperature resistance is high, and the copper coil 4 can be protected under the condition that the internal magnetic field of the copper coil 4 is not influenced.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a removable high frequency induction coil of bent axle crank throw, includes mainboard (1), fixed fixture block (9), its characterized in that: mainboard (1) one side is provided with copper coil (4), copper coil (4) outside cover is equipped with insulating layer (10), copper coil (4) one side is fixed with curb plate (2) No. one through the draw-in groove, copper coil (4) opposite side is fixed with curb plate (3) No. two through the draw-in groove, No. two curb plate (3) and curb plate (2) one side all install water pipe (5) through the mounting bracket, water pipe (5) both sides all are connected with hose (6) through the thread groove, hose (6) one end is connected with shower nozzle (7) through the thread groove.
2. The detachable high-frequency induction coil of crank throw according to claim 1, characterized in that: the wiring end of copper coil (4) runs through mainboard (1), the wiring end block of copper coil (4) has fixed fixture block (9), reserve groove (11) have been seted up to fixed fixture block (9) one side, reserve groove (11) inboard veneer has insulating pad (12).
3. The detachable high-frequency induction coil of crank throw according to claim 1, characterized in that: a first fixing hole (13) is formed in each of two ends of each fixing clamping block (9), and a second fixing hole (14) is formed in one side of each first fixing hole (13).
4. The detachable high-frequency induction coil of crank throw according to claim 1, characterized in that: the number of the copper coils (4) is multiple, and the insulating and heat-insulating layer (10) is made of cross-linked polyethylene material.
5. The detachable high-frequency induction coil of crank throw according to claim 1, characterized in that: arc draw-in groove (8) have all been seted up to a curb plate (2) and No. two curb plate (3) one side, the quantity of hose (6) is a plurality of, shower nozzle (7) are located between copper coil (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121067155.9U CN215668090U (en) | 2021-05-19 | 2021-05-19 | Detachable high-frequency induction coil of crank throw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121067155.9U CN215668090U (en) | 2021-05-19 | 2021-05-19 | Detachable high-frequency induction coil of crank throw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215668090U true CN215668090U (en) | 2022-01-28 |
Family
ID=79971707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121067155.9U Expired - Fee Related CN215668090U (en) | 2021-05-19 | 2021-05-19 | Detachable high-frequency induction coil of crank throw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215668090U (en) |
-
2021
- 2021-05-19 CN CN202121067155.9U patent/CN215668090U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220128 |