CN210367776U - Automatic high-frequency induction quenching device - Google Patents

Automatic high-frequency induction quenching device Download PDF

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Publication number
CN210367776U
CN210367776U CN201920740470.XU CN201920740470U CN210367776U CN 210367776 U CN210367776 U CN 210367776U CN 201920740470 U CN201920740470 U CN 201920740470U CN 210367776 U CN210367776 U CN 210367776U
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China
Prior art keywords
box
mouth
tiger
frequency induction
operating
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CN201920740470.XU
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陈俊良
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XINGUANG INDUSTRIAL HEAT TREATMENT (KUNSHAN) CO LTD
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XINGUANG INDUSTRIAL HEAT TREATMENT (KUNSHAN) CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The utility model discloses an automatic change high frequency induction guenching unit, including the warning light, the control box is installed to the lower extreme of warning light, the lug is all installed at four end angles on control box top, bee calling organ is installed to the inboard of control box, overload protection ware is installed to one side of bee calling organ, operating panel is installed to the one end of control box, emergency stop button is installed to one side of operating panel, the pulley is all installed at four end angles of the bottom of control box, the thermovent is all installed to the both sides of control box. The utility model discloses a cooperation of installation removal tiger's mouth and connecting block for the device can install the inductor that the size shape is not of uniform size through the removal of removing the tiger's mouth, through installation control box and overload protection ware's cooperation, through overload protection ware's detection, feeds back operating panel, and operating panel makes the device can the automation mechanized operation and can observe the safe in utilization condition.

Description

Automatic high-frequency induction quenching device
Technical Field
The utility model relates to a high-frequency induction guenching unit technical field specifically is an automatic change high-frequency induction guenching unit.
Background
With the rapid development of social economy, most of high-frequency quenching is used for surface quenching of industrial metal parts, which is a metal heat treatment method and induction heating equipment for rapidly heating the surface of a part by generating a certain induced current on the surface of the part and then rapidly quenching the part, the induction heating principle is that the workpiece is put into an inductor, the inductor is generally a hollow copper pipe which inputs medium-frequency or high-frequency alternating current, an alternating magnetic field is generated to generate induced current with the same frequency in the workpiece, the distribution of the induced current in the workpiece is uneven, the surface is strong, the inner part is very weak, the center part is close to zero, the surface of the workpiece can be rapidly heated by utilizing the skin effect, the surface temperature rises to eight hundred to one thousand degrees centigrade within a few seconds, while the core temperature rises very little, and the induction heating surface hardening flame heats the surface hardening.
However, the existing high-frequency induction quenching device is troublesome to operate, troublesome to install inductors, incapable of installing inductors with different sizes and shapes, and easy to cause potential safety hazards due to the absence of a safety protection device; therefore, the existing requirements are not met, and an automatic high-frequency induction quenching device is provided for the requirements.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic change high frequency induction guenching unit to solve the high frequency induction guenching unit troublesome poeration that proposes among the above-mentioned background art, install the inductor troublesome and can not install the inductor that the size and shape differ in size, do not have safety arrangement, cause the potential safety hazard scheduling problem easily.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic high-frequency induction quenching device comprises an alarm lamp, wherein an operation box is installed at the lower end of the alarm lamp, lifting lugs are installed at four end corners of the top end of the operation box, a buzzer is installed at the inner side of the operation box, an overload protector is installed at one side of the buzzer, an operation panel is installed at one end of the operation box, an emergency stop button is installed at one side of the operation panel, pulleys are installed at four end corners of the bottom end of the operation box, heat dissipation ports are installed at two sides of the operation box, a work box is installed at one side of the operation box, a heat dissipation fan is installed at the top end of the work box, a fixed tiger's mouth is installed at one end of the work box, sliding grooves are formed in two ends of the fixed tiger's mouth, a movable tiger's mouth is installed at the inner side of the sliding grooves, a partition plate is installed at the, the bearing is installed to the one end of connecting block, the pivot is installed to the inboard of bearing.
By adopting the technical scheme, the pulley at the lower end of the operation box moves to a working area, and the device is matched with the pulley by installing the operation box, the mobility of the device is enhanced through the pulley, the inductor is placed on the inner side of the fixed jaw, the moving jaw moves through rotating the rotating shaft, by the matching of the movable jaw and the connecting block, the device can install the inductors with different sizes and shapes by the movement of the movable jaw, the sensor is clamped by rotating the rotating shaft through the matching of the mounting bearing and the rotating shaft, so that the device is firm in clamping and simple and convenient to mount the sensor, the power supply is turned on for working, the setting is adjusted through the operating panel of operating box one end installation for the device can the automated operation, utilizes the overload protection ware protection device of the inboard installation of operating box, feeds back operating panel with the in service behavior and observes the safe in utilization circumstances.
Preferably, one end of the movable jaw is completely attached to one end of the connecting block, and the movable jaw is fixed to the connecting block through screws.
By adopting the technical scheme, the device moves the jaw and the connection block through the installation, so that the device can install the inductors with different sizes and shapes through the movement of the movable jaw.
Preferably, the top end of the working box is completely attached to the outer surface of the cooling fan, and the working box is connected with the cooling fan through threads.
By adopting the technical scheme, the device is matched with the heat radiation fan through the installation work box, so that the heat radiation performance of the device is good.
Preferably, the inner side of the operating box is completely attached to one end of the overload protector, and the operating box and the overload protector are fixed through screws.
By adopting the technical scheme, the device feeds back the operation panel through the cooperation of installation operation box and overload protector through overload protector's detection, and operation panel makes the device can the automation mechanized operation and can observe the safe in utilization circumstances.
Preferably, the lower end of the operation box is completely attached to the upper end of the pulley, and the operation box is connected with the pulley in a welding mode.
By adopting the technical scheme, the device enables the mobility of the device to be enhanced through the pulley by matching the installation operation box with the pulley.
Preferably, the inner side of the bearing is completely attached to the lower end of the rotating shaft, and the bearing is connected with the rotating shaft through a clamping groove.
By adopting the technical scheme, the device rotates the rotating shaft to realize clamping of the sensor through the matching of the mounting bearing and the rotating shaft, so that the device is firm in clamping and the sensor is simple and convenient to mount.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model has the advantages that the matching of the movable jaw and the connecting block is adopted, so that the device can install the inductors with different sizes and shapes through the movement of the movable jaw, and the heat dissipation performance of the device is good through the matching of the installation work box and the heat dissipation fan;
2. the utility model discloses an installation control box and overload protection ware's cooperation, through overload protection ware's detection, feed back operating panel, operating panel makes the device can the automation mechanized operation and can survey the safe in utilization circumstances, through the cooperation of installation control box and pulley, makes the mobility reinforcing of the device through the pulley, through the cooperation of installation bearing and pivot, rotates the pivot and realizes pressing from both sides tight inductor for the device clamping is firm and the installation inductor is simple and convenient.
Drawings
Fig. 1 is a schematic overall structure diagram of the present invention;
fig. 2 is a side view of the utility model in its entirety;
FIG. 3 is a schematic view of a partial structure of the bearing of the present invention;
fig. 4 is a schematic view of a partial structure of the operation box of the present invention.
In the figure: 1. an operation box; 2. an alarm light; 3. an operation panel; 4. an emergency stop button; 5. lifting lugs; 6. a pulley; 7. a heat dissipation port; 8. a work box; 9. a heat radiation fan; 10. a rotating shaft; 11. moving the tiger's mouth; 12. fixing a tiger mouth; 13. a partition panel; 14. a bearing; 15. connecting blocks; 16. a buzzer; 17. an overload protector; 18. a chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-4, the present invention provides an embodiment: an automatic high-frequency induction quenching device comprises an alarm lamp 2, an operation box 1 is installed at the lower end of the alarm lamp 2, lifting lugs 5 are installed at four end corners of the top end of the operation box 1, a buzzer 16 is installed at the inner side of the operation box 1, an overload protector 17 is installed at one side of the buzzer 16, the operation box 1 is matched with the overload protector 17 through installation, the operation box is fed back to an operation panel 3 through detection of the overload protector 17, the operation panel 3 enables the device to be operated automatically and can observe use safety conditions, the operation panel 3 is installed at one end of the operation box 1, an emergency stop button 4 is installed at one side of the operation panel 3, pulleys 6 are installed at four end corners of the bottom end of the operation box 1, heat dissipation ports 7 are installed at two sides of the operation box 1, a work box 8 is installed at one side of the operation box 1, a heat dissipation fan 9 is installed at the top end of the work box 8, and the operation, make the device's heat dispersion good, fixed tiger's mouth 12 is installed to the one end of work box 8, the both ends of fixed tiger's mouth 12 all are provided with spout 18, remove tiger's mouth 11 is installed to spout 18's inboard, partition panel 13 is installed to the lower extreme of removing tiger's mouth 11, connecting block 15 is installed to the one end of removing tiger's mouth 11, cooperation through installation removal tiger's mouth 11 and connecting block 15, make the device can install the inductor that size shape differs through the removal of removing tiger's mouth 11, bearing 14 is installed to the one end of connecting block 15, pivot 10 is installed to the inboard of bearing 14.
Specifically, as shown in fig. 1, one end of the movable jaw 11 is completely attached to one end of the connecting block 15, and the movable jaw 11 is fixed to the connecting block 15 through a screw.
Through adopting above-mentioned technical scheme, the device is through the cooperation of installation removal tiger's mouth 11 with connecting block 15 for the device can install the inductor that size shape is not of uniform size through the removal that removes tiger's mouth 11.
Specifically, as shown in fig. 1, the top end of the work box 8 completely contacts with the outer surface of the cooling fan 9, and the work box 8 is connected to the cooling fan 9 by a screw thread.
By adopting the technical scheme, the device is good in heat dissipation performance by matching the installation work box 8 with the heat dissipation fan 9.
Specifically, as shown in fig. 1 and 4, the inner side of the operation box 1 completely abuts against one end of the overload protector 17, and the operation box 1 and the overload protector 17 are fixed by screws.
Through adopting above-mentioned technical scheme, the device is through installation operation panel 1 and overload protection ware 17's cooperation, through overload protection ware 17's detection, feeds back to operating panel 3, and operating panel 3 makes the device can the automation mechanized operation and can observe the safe in utilization circumstances.
Specifically, as shown in fig. 1 and 2, the lower end of the operation box 1 is completely attached to the upper end of the pulley 6, and the operation box 1 is connected to the pulley 6 by welding.
By adopting the technical scheme, the device enhances the mobility of the device through the pulley 6 by matching the installation operation box 1 with the pulley 6.
Specifically, as shown in fig. 3, the inner side of the bearing 14 is completely attached to the lower end of the rotating shaft 10, and the bearing 14 is connected to the rotating shaft 10 through a slot.
By adopting the technical scheme, the device rotates the rotating shaft 10 to clamp the sensor through the matching of the mounting bearing 14 and the rotating shaft 10, so that the device is firm in clamping and the sensor is simple and convenient to mount.
The working principle is as follows: when in use, the using condition of each mechanism is checked, the device is moved to a working area through the pulley 6 at the lower end of the operation box 1, the device is matched with the pulley 6 through the installation operation box 1, the mobility of the device is enhanced through the pulley 6, the sensor is placed on the inner side of the fixed jaw 12, the moving jaw 11 is moved through rotating the rotating shaft 10, the device can be used for installing sensors with different sizes and shapes through the movement of the moving jaw 11 through the matching of the installation moving jaw 11 and the connecting block 15, the rotating shaft 10 is rotated to clamp the sensor, so that the device is firmly clamped, the sensor is simple and convenient to install, a power supply is turned on for working, the device can be automatically operated through the adjustment and setting of the operation panel 3 installed at one end of the operation box 1, the overload protector 17 installed on the inner side of the operation box 1 is used for protecting the device, the use condition is fed back to the operation panel 3 to observe the use safety condition.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. An automatic high-frequency induction quenching device comprises an alarm lamp (2), and is characterized in that: the operating box is characterized in that an operating box (1) is installed at the lower end of the alarm lamp (2), lifting lugs (5) are installed at four end corners of the top end of the operating box (1), a buzzer (16) is installed on the inner side of the operating box (1), an overload protector (17) is installed at one side of the buzzer (16), an operating panel (3) is installed at one end of the operating box (1), an emergency stop button (4) is installed at one side of the operating panel (3), pulleys (6) are installed at four end corners of the bottom end of the operating box (1), heat dissipation ports (7) are installed at two sides of the operating box (1), a working box (8) is installed at one side of the operating box (1), a heat dissipation fan (9) is installed at the top end of the working box (8), a fixed tiger mouth (12) is installed at one end of the working box (8), sliding chutes (18) are arranged at two ends of the fixed, remove tiger's mouth (11) is installed to the inboard of spout (18), partition panel (13) are installed to the lower extreme of removing tiger's mouth (11), connecting block (15) are installed to the one end of removing tiger's mouth (11), bearing (14) are installed to the one end of connecting block (15), pivot (10) are installed to the inboard of bearing (14).
2. The automated high-frequency induction hardening apparatus according to claim 1, characterized in that: one end of the movable tiger's mouth (11) is completely attached to one end of the connecting block (15), and the movable tiger's mouth (11) is fixed with the connecting block (15) through screws.
3. The automated high-frequency induction hardening apparatus according to claim 1, characterized in that: the top of work box (8) and radiator fan (9)'s surface laminating completely, work box (8) pass through threaded connection with radiator fan (9).
4. The automated high-frequency induction hardening apparatus according to claim 1, characterized in that: the inner side of the operation box (1) is completely attached to one end of the overload protector (17), and the operation box (1) and the overload protector (17) are fixed through screws.
5. The automated high-frequency induction hardening apparatus according to claim 1, characterized in that: the lower end of the operation box (1) is completely attached to the upper end of the pulley (6), and the operation box (1) is connected with the pulley (6) in a welding mode.
6. The automated high-frequency induction hardening apparatus according to claim 1, characterized in that: the inboard of bearing (14) is laminated completely with the lower extreme of pivot (10), bearing (14) pass through the draw-in groove with pivot (10) and are connected.
CN201920740470.XU 2019-05-22 2019-05-22 Automatic high-frequency induction quenching device Active CN210367776U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920740470.XU CN210367776U (en) 2019-05-22 2019-05-22 Automatic high-frequency induction quenching device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920740470.XU CN210367776U (en) 2019-05-22 2019-05-22 Automatic high-frequency induction quenching device

Publications (1)

Publication Number Publication Date
CN210367776U true CN210367776U (en) 2020-04-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920740470.XU Active CN210367776U (en) 2019-05-22 2019-05-22 Automatic high-frequency induction quenching device

Country Status (1)

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CN (1) CN210367776U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111424143A (en) * 2020-05-26 2020-07-17 襄阳丰正汽车配件制造有限公司 Quenching lifting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111424143A (en) * 2020-05-26 2020-07-17 襄阳丰正汽车配件制造有限公司 Quenching lifting device

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