CN215667756U - Material temperature rising and controlling device in horizontal fermentation tank - Google Patents
Material temperature rising and controlling device in horizontal fermentation tank Download PDFInfo
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- CN215667756U CN215667756U CN202121312074.0U CN202121312074U CN215667756U CN 215667756 U CN215667756 U CN 215667756U CN 202121312074 U CN202121312074 U CN 202121312074U CN 215667756 U CN215667756 U CN 215667756U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The utility model discloses a material temperature rising and controlling device in a horizontal fermentation tank, which comprises a heating device, connecting pipes and at least one heating pipe, wherein the heating pipe is used for being installed in the horizontal fermentation tank, and two ends of the heating pipe are fixedly arranged on end covers at two ends of the horizontal fermentation tank; two ends of the heating pipe are connected with the heating device through the connecting pipe; the heating device comprises a shell and a heating wire arranged in the shell, wherein the shell is provided with a water inlet end and a water outlet end, the water inlet end is connected with a water inlet pipe, the water outlet end is connected with a water outlet pipe, and the water inlet pipe and the water outlet pipe are connected with the heating pipe through connecting pipes; the water outlet pipe is provided with a water pump, and the water inlet pipe is provided with a water supplementing device. The horizontal fermentation tank is mainly used for heating materials in the horizontal fermentation tank, so that the temperature of the materials in the horizontal fermentation tank is constant; the solar energy storage battery has the advantages of low power consumption and safer use in actual use.
Description
Technical Field
The utility model relates to the technical field of fermentation, in particular to a material temperature rising and controlling device in a horizontal fermentation tank.
Background
Aerobic fermentation is a process of absorbing, oxidizing and decomposing wastes by aerobic bacteria under an aerobic condition. The microbes decompose part of absorbed organic matter into simple inorganic matter capable of being absorbed by plant and releasing energy for the growth of microbes, and the other part of organic matter is synthesized into new cytoplasm to make microbes grow and reproduce to produce more biomass. In the biochemical degradation of organic matters, heat is generated, and a large amount of oxygen is consumed, so that the organic waste is subjected to composting and is a high-temperature aerobic process.
The livestock and poultry manure contains abundant undigested feed components and generated amino acids and trace elements such as phosphorus, calcium, copper, zinc, manganese, sodium, potassium and the like, which are prerequisites for converting the manure into organic feed through biological fermentation. According to different animal wastes, different auxiliary materials are added in the production process, organic matters are supplemented, the pH value is balanced, and the high-quality organic fertilizer is produced. Therefore, fresh livestock and poultry manure is the best raw material for producing high-quality organic fertilizer.
In actual use, a special large horizontal fermentation tank is adopted for fermentation; in the fermentation process, strains are generally used for fermenting organic waste materials, a horizontal fermentation tank needs to be kept at the temperature of 40-80 ℃, a heating device in the prior art adopts a water tank heating mode, water in the water tank is heated, and then the materials are heated through a pipeline, but the water tank is heated, so that the following defects exist;
1. the water tank is large in volume, the heating water tank needs more heat, and the energy consumption is high;
2. the mode of heating water in the water tank is adopted, so that steam is easy to leak, and certain potential safety hazards exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a material temperature rising and controlling device in a horizontal fermentation tank, which is mainly used for heating materials in the horizontal fermentation tank so that the temperature of the materials in the horizontal fermentation tank is constant; the solar energy storage battery has the advantages of low power consumption and safer use in actual use.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows:
a temperature rise and control device for materials in a horizontal fermentation tank comprises a heating device, a connecting pipe and at least one heating pipe, wherein the heating pipe is used for being installed inside the horizontal fermentation tank, and two ends of the heating pipe are fixedly arranged on end covers at two ends of the horizontal fermentation tank;
two ends of the heating pipe are connected with the heating device through the connecting pipe;
the heating device comprises a shell and a heating wire arranged in the shell, wherein the shell is provided with a water inlet end and a water outlet end, the water inlet end is connected with a water inlet pipe, the water outlet end is connected with a water outlet pipe, and the water inlet pipe and the water outlet pipe are connected with the heating pipe through connecting pipes; the water outlet pipe is provided with a water pump, and the water inlet pipe is provided with a water supplementing device.
The heating device further comprises a temperature sensor and a controller, the temperature sensor is used for being installed inside the horizontal fermentation tank and used for detecting the temperature of materials inside the horizontal fermentation tank and the temperature of water in the heating pipe, and the heating wire is connected with the temperature sensor through the controller.
Further optimize, there are two heating pipes, and two heating pipes are located same height.
The water replenishing device comprises a water replenishing pipe and an electromagnetic valve, wherein one end of the water replenishing pipe is connected to the water inlet pipe, and the other end of the water replenishing pipe is connected with the water source; the water inlet pipe is provided with a detection sensor, and the detection sensor is connected with the electromagnetic valve and the booster pump through the controller.
Further optimize, be provided with the one-way conduction valve on the moisturizing pipe, the heater strip is resistance heating wire.
Further optimize, be provided with the relief valve on the connecting pipe.
Further optimizing, the heating device also comprises an air heating device, the air heating device comprises a fan, a filtering component arranged at the inlet end of the fan, a heating component connected at the outlet end of the fan and an air pipe arranged in the horizontal fermentation tank, two ends of the air pipe are used for being fixedly arranged on end covers at two ends of the horizontal fermentation tank, and the air pipe is connected with the air outlet end of the heating component; the air pipe is provided with a plurality of air outlet holes; and exhaust pipes are arranged on the end covers at the two ends of the horizontal fermentation tank.
Wherein, the exhaust pipe is connected with a tail gas treatment device.
Compared with the prior art, the utility model has the following beneficial effects:
the water heater mainly comprises a heating device, a connecting pipe and a heating pipe, wherein in actual use, water in a shell is directly heated by the arranged heating wire, and a water inlet pipe and a water outlet pipe which are arranged on the shell are connected with the heat exchange pipe through the connecting pipe, so that the shell, the connecting pipe and the heating pipe form a closed loop system; hot water circularly flows in the pipe through the arranged water pump, and the hot water exchanges heat when flowing through the heat exchange pipe, so that the materials are heated; therefore, in actual use, the heating wire heats less water and has lower power consumption; meanwhile, the shell, the connecting pipe and the heating pipe form a closed loop system, and no steam is discharged when the steam heating device is used, so that the consumption of water is reduced, and the steam is prevented from leaking to hurt people; because the internal temperature is controlled to be 40-80 ℃, the internal pressure of a closed loop system formed by the shell, the connecting pipe and the heating pipe is also lower; the water replenishing device can replenish water into the closed-loop system, so that the water replenishing is more convenient and faster; meanwhile, compared with a water tank heating mode, the water tank heating device needs less water in actual use, shortens the heating time and saves electric energy.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic structural view of the heating pipe of the present invention installed inside a horizontal fermenter.
Reference numerals:
1-heating device, 2-connecting pipe, 3-heating pipe, 4-horizontal fermentation tank, 5-end cover, 6-shell, 7-heating wire, 8-water inlet pipe, 9-water outlet pipe, 10-water pump, 11-water replenishing device, 12-water replenishing pipe, 13-electromagnetic valve, 14-one-way conduction valve and 15-pressure relief valve.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the embodiments of the utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
Example one
Referring to fig. 1 and fig. 2, the embodiment discloses a material temperature rise and control device in a horizontal fermentation tank, which includes a heating device 1, a connecting pipe 2 and at least one heating pipe 3, wherein the heating pipe 3 is used for being installed inside the horizontal fermentation tank 4, and two ends of the heating pipe 3 are fixedly arranged on end covers 5 at two ends of the horizontal fermentation tank 4;
two ends of the heating pipe 3 are connected with the heating device 1 through the connecting pipe 2;
the heating device 1 comprises a shell 6 and a heating wire 7 arranged inside the shell 6, wherein a water inlet end and a water outlet end are arranged on the shell 6, the water inlet end is connected with a water inlet pipe 8, the water outlet end is connected with a water outlet pipe 9, and the water inlet pipe 8 and the water outlet pipe 9 are connected with the heating pipe 3 through a connecting pipe 2; the water outlet pipe 9 is provided with a water pump 10, and the water inlet pipe 8 is provided with a water supplementing device 11.
Wherein, heater strip 7 is resistance heater strip, and it has the fast advantage of programming rate, improves fever efficiency.
The utility model mainly comprises a heating device 1, a connecting pipe 2 and a heating pipe 3, in the practical use, water in a shell 6 is directly heated by a heating wire 7, and a water inlet pipe 8 and a water outlet pipe 9 which are arranged on the shell 6 are connected with a heat exchange pipe through the connecting pipe 2, so that the shell 6, the connecting pipe 2 and the heating pipe 3 form a closed loop system; hot water circularly flows in the pipe through the arranged water pump 10, and the hot water exchanges heat when flowing through the heat exchange pipe, so that materials are heated; thus, in actual use, the heating wire 7 heats less water and consumes less power; meanwhile, the shell 6, the connecting pipe 2 and the heating pipe 3 form a closed loop system, and no steam is discharged when the steam heating device is used, so that the consumption of water is reduced, and the steam is prevented from leaking to hurt people; because the internal temperature is controlled to be 40-80 ℃, the internal pressure of a closed loop system formed by the shell 6, the connecting pipe 2 and the heating pipe 3 is also lower; through the moisturizing device 11 that sets up can carry out the moisturizing to closed loop system inside, the moisturizing is more convenient.
Wherein, in the present embodiment, the heating pipe 3 is made of a heat conductive metal material.
The heating device 1 further comprises a temperature sensor and a controller, the temperature sensor is used for being installed inside the horizontal fermentation tank 4 and used for detecting the temperature of the materials inside the horizontal fermentation tank 4 and the temperature of the water in the heating pipe 3, and the heating wire 7 is connected with the temperature sensor through the controller.
Therefore, the temperature sensor is used for detecting the temperature of the material, and an upper limit value and a lower limit value are set for the temperature in the horizontal fermentation tank 4 in actual use; when the temperature value detected by the temperature sensor is lower than the lower limit value, the resistance heating wire 7 and the water pump 10 are started to heat the materials inside; when the temperature of the internal materials is higher than the upper limit value, the resistance heating wire 7 and the water pump 10 are closed, so that the purpose of automatic temperature control can be realized, the temperature in the horizontal fermentation tank 4 can be kept between 40 ℃ and 80 ℃ all the time, and the fermentation is convenient to carry out.
In this embodiment, there are two heating pipes 3, and the two heating pipes 3 are located at the same height.
In the embodiment, the water replenishing device 11 comprises a water replenishing pipe 12 with one end connected to the water inlet pipe 8 and the other end connected to the water source, and an electromagnetic valve 13 arranged on the water replenishing pipe 12 and close to one end of the water source, wherein a booster pump is arranged on the water replenishing pipe 12 and close to one end of the water source; the water inlet pipe 8 is provided with a detection sensor, and the detection sensor is connected with the electromagnetic valve 13 and the booster pump through the controller.
Further optimized, the one-way conduction valve 14 is arranged on the water replenishing pipe 12.
Because the hot water can cause water loss in the heating process, in order to avoid the dry burning situation, in the actual use, the water quantity in the closed-loop system is detected through the arranged detection sensor, if the water quantity is reduced, the electromagnetic valve 13 is opened, the external water source enters the closed-loop system, and the water replenishing purpose is further realized, meanwhile, the arranged one-way conduction valve 14 can reduce the pressure and directly act on the electromagnetic valve 13, and the purpose of protecting the electromagnetic valve 13 can be achieved.
In this embodiment, under the action of the water pump 10, water is made to continuously flow in the closed-loop system, and the water can be directly heated when flowing through the shell 7, without adding a water tank to heat the water.
Example two
In this embodiment, in order to further improve the safety during use, a pressure relief valve 15 is provided in the connection pipe 2, and if the air pressure value inside the closed loop system exceeds a safety threshold, the pressure relief can be performed, thereby improving the safety during use.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the utility model.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, it should be noted that any modifications, equivalents and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (6)
1. The utility model provides a material intensification temperature regulating device in horizontal fermentation cylinder which characterized in that: the fermentation tank comprises a heating device, at least one connecting pipe and at least one heating pipe, wherein the heating pipe is arranged in the horizontal fermentation tank, and two ends of the heating pipe are fixedly arranged on end covers at two ends of the horizontal fermentation tank;
two ends of the heating pipe are connected with the heating device through the connecting pipe;
the heating device comprises a shell and a heating wire arranged in the shell, wherein the shell is provided with a water inlet end and a water outlet end, the water inlet end is connected with a water inlet pipe, the water outlet end is connected with a water outlet pipe, and the water inlet pipe and the water outlet pipe are connected with the heating pipe through connecting pipes; the water outlet pipe is provided with a water pump, and the water inlet pipe is provided with a water supplementing device.
2. The material temperature rising and controlling device in the horizontal fermentation tank according to claim 1, characterized in that: the heating device further comprises a temperature sensor and a controller, the temperature sensor is used for being installed inside the horizontal fermentation tank and used for detecting the temperature of materials inside the horizontal fermentation tank and the temperature of water in the heating pipe, and the heating wire is connected with the temperature sensor through the controller.
3. The material temperature rising and controlling device in the horizontal fermentation tank according to claim 1, characterized in that: the heating pipe has two, and two heating pipes are located same height.
4. The material temperature rising and controlling device in the horizontal fermentation tank according to claim 2, characterized in that: the water replenishing device comprises a water replenishing pipe and an electromagnetic valve, wherein one end of the water replenishing pipe is connected to the water inlet pipe, and the other end of the water replenishing pipe is connected with the water source; the water inlet pipe is provided with a detection sensor, and the detection sensor is connected with the electromagnetic valve and the booster pump through the controller.
5. The material temperature rising and controlling device in the horizontal fermentation tank according to claim 4, characterized in that: the water replenishing pipe is provided with a one-way conduction valve.
6. The material temperature rising and controlling device in the horizontal fermentation tank according to claim 1, characterized in that: the heating wire is a resistance heating wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121312074.0U CN215667756U (en) | 2021-06-11 | 2021-06-11 | Material temperature rising and controlling device in horizontal fermentation tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121312074.0U CN215667756U (en) | 2021-06-11 | 2021-06-11 | Material temperature rising and controlling device in horizontal fermentation tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215667756U true CN215667756U (en) | 2022-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121312074.0U Active CN215667756U (en) | 2021-06-11 | 2021-06-11 | Material temperature rising and controlling device in horizontal fermentation tank |
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|---|---|
| CN (1) | CN215667756U (en) |
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2021
- 2021-06-11 CN CN202121312074.0U patent/CN215667756U/en active Active
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