CN215661216U - Final mixing mill operation system - Google Patents
Final mixing mill operation system Download PDFInfo
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- CN215661216U CN215661216U CN202122383625.9U CN202122383625U CN215661216U CN 215661216 U CN215661216 U CN 215661216U CN 202122383625 U CN202122383625 U CN 202122383625U CN 215661216 U CN215661216 U CN 215661216U
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- belt
- deviation correcting
- roller
- open mill
- mill
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Abstract
The utility model provides an operation system of a final rubber mixing open mill, which belongs to the field of rubber processing equipment and comprises an open mill, a belt and a deviation correcting device, wherein the belt is used for conveying rubber materials after the rubber materials are pressed into sheets by the open mill; the deviation correcting device further comprises a deviation correcting roller, a deviation correcting cylinder, a swinging seat and a joint bearing, wherein the deviation correcting roller is connected with the belt, the swinging seat is connected with the deviation correcting roller, the joint bearing is connected with the swinging seat, and the deviation correcting cylinder is connected with the joint bearing; the rectification roller is a smooth roller with a smooth surface; the joint bearing is a roller bearing. The utility model solves the technical problems of low production efficiency and poor sizing material uniformity caused by low automation degree of the existing operation system of the final rubber mixing open mill, and has the characteristics of high automation degree, high production efficiency and guaranteed sizing material quality.
Description
Technical Field
The utility model belongs to the field of rubber processing equipment, and particularly relates to an operating system of a final rubber mixing open mill.
Background
And the final rubber mixing open mill operation system is used for tabletting, receiving, guiding, cutting and discharging final rubber produced by the internal mixer. The final rubber mixing open mill is an important device for rubber processing, however, the operation system of the existing final rubber mixing open mill has the problems of low automation degree, low production efficiency and poor rubber material uniformity.
SUMMERY OF THE UTILITY MODEL
The details of one or more embodiments of the utility model are set forth in the accompanying drawings and the description below to provide a more thorough understanding of the utility model.
The utility model provides an operation system of a final rubber mixing open mill, which solves the technical problems of low production efficiency and poor rubber material uniformity caused by low automation degree of the existing operation system of the final rubber mixing open mill, and has the characteristics of high automation degree, high production efficiency and guaranteed rubber material quality.
The utility model discloses an operation system of a final rubber mixing open mill, which comprises an open mill, a belt and a deviation correcting device, wherein the belt is used for conveying rubber materials after being pressed by the open mill;
the deviation correcting device further comprises a deviation correcting roller, a deviation correcting cylinder, a swinging seat and a joint bearing, wherein the deviation correcting roller is connected with the belt, the swinging seat is connected with the deviation correcting roller, the joint bearing is connected with the swinging seat, and the deviation correcting cylinder is connected with the joint bearing;
the deviation rectifying roller is a smooth roller with a smooth surface; the joint bearing is a roller bearing.
In some embodiments, the device further comprises a detection device for detecting whether the belt deviates, and a PLC (programmable logic controller) electrically connected with the detection device and the deviation rectifying cylinder.
In some embodiments, the system further comprises a receiving hopper positioned above the open mill, and an infrared thermometer is arranged on the receiving hopper.
In some embodiments, the receiving hopper is further provided with a receiving hopper cylinder, and the receiving hopper cylinder is of a band-type brake structure and comprises a one-way valve.
In some of the embodiments, the open mill further comprises a frame for supporting the open mill, and the frame is a hinged structure.
In some of the embodiments, the glue spreading device further comprises a front glue baffle plate and a back glue baffle plate for preventing glue from scattering, and the back glue baffle plate is of a side-by-side door type.
In some embodiments, the automatic glue scraping device further comprises an automatic glue scraping knife and a glue swinging device.
In some embodiments, the device further comprises a conveying device, wherein the conveying device further comprises a glue receiving and retrieving component and the belt.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model provides an operation system of a final rubber mixing open mill, which has the characteristics of high automation degree, high production efficiency and guaranteed rubber material quality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic structural diagram of an operating system of a final rubber mixing mill provided by an embodiment of the utility model;
FIG. 2 is a schematic structural diagram of a deviation rectifying device of an operation system of a final rubber mixing mill provided by an embodiment of the utility model;
FIG. 3 is a schematic structural diagram of a receiving hopper of an operation system of a final rubber mixing mill provided by an embodiment of the utility model;
description of the drawings: 1. an open mill; 2. a belt; 3. a deviation correcting device; 31. a deviation rectifying roller; 32. a deviation rectifying cylinder; 33. swinging and rotating bases; 34. a knuckle bearing; 4. a receiving hopper; 41. an infrared thermometer; 42. connect hopper cylinder.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described and illustrated below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments provided by the present invention, belong to the protection scope of the present invention.
It is obvious that the drawings in the following description are only examples or embodiments of the utility model, from which it is possible for a person skilled in the art, without inventive effort, to apply the utility model also in other similar contexts. Moreover, it should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another.
Reference in the specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the utility model. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one of ordinary skill in the art that the described embodiments of the present invention can be combined with other embodiments without conflict.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of the terms "a" and "an" and "the" and similar referents in the context of describing the utility model are not to be construed as limiting in number, and may be construed to cover both the singular and the plural. The present invention relates to the terms "comprises," "comprising," "includes," "including," "has," "having" and any variations thereof, which are intended to cover non-exclusive inclusions; for example, a process, method, system, article, or apparatus that comprises a list of steps or modules (elements) is not limited to the listed steps or elements, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus. The terms "connected," "coupled," and the like in the description of the utility model are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The term "plurality" as used herein means two or more. "and/or" describes an association relationship of associated objects, meaning that three relationships may exist, for example, "A and/or B" may mean: a exists alone, A and B exist simultaneously, and B exists alone. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. The terms "first," "second," "third," and the like in reference to the present invention are used merely to distinguish between similar objects and not necessarily to represent a particular ordering for the objects.
The embodiment of the utility model provides an operation system of a final rubber mixing mill, and fig. 1-3 are a schematic structural diagram and a schematic partial structural diagram of the operation system of the final rubber mixing mill according to the embodiment of the utility model. Referring to fig. 1 and 2, the system comprises an open mill 1, a belt 2 for conveying rubber materials after being tabletted by the open mill 1, and a deviation rectifying device 3 for rectifying the deviation of the belt 2; the deviation correcting device 3 further comprises a deviation correcting roller 31, a deviation correcting cylinder 32, a swinging seat 33 and a joint bearing 34, wherein the deviation correcting roller 31 is connected with the belt 2, the swinging seat 33 is connected with the deviation correcting roller 31, the joint bearing 34 is connected with the swinging seat 33, and the deviation correcting cylinder 32 is connected with the joint bearing 34; the deviation rectifying roller 31 is a smooth roller with a smooth surface, and is beneficial to the deviation rectifying effect of the belt 2; the knuckle bearing 34 is a roller bearing, so that the bearing capacity of the knuckle bearing is larger, and meanwhile, the use of the knuckle bearing 34 is also beneficial to the deviation rectifying effect of the deviation rectifying device 3 and the reduction of the maintenance rate, so that the guarantee is provided for the automatic production of the whole line. Optionally, the device further comprises a detection device for detecting whether the belt 2 deviates or not, and a PLC controller, wherein the PLC controller is electrically connected with the detection device and the deviation rectifying cylinder 32. When the detection device detects that the belt 2 deviates, a signal is transmitted to the PLC, the signal is transmitted to the solenoid valve by the PLC, the solenoid valve controls the cylinder to extend out and return to realize the action of the deviation rectifying roller 31, and the deviation rectification of the belt 2 is completed.
As shown in FIG. 3, the device also comprises a receiving hopper 4 positioned above the open mill 1, and an infrared thermometer 41 is arranged on the receiving hopper 4. Optionally, the receiving hopper 4 is further provided with a receiving hopper cylinder 42, and the receiving hopper cylinder 42 is of a band-type brake structure and includes a one-way valve. The receiving hopper 4 is positioned above the open mill 1 and is used for temporary storage and online temperature measurement of the sizing material. The upgraded receiving hopper 4 mainly comprises a frame, a cylinder, an infrared thermometer 41 and the like. The infrared thermometer 41 is mainly used for monitoring the temperature of the sizing material in real time in the production process, so that an operator can conveniently control the production process and the quality of the sizing material, the cylinder is of a band-type brake structure, the control of a one-way valve is added, the stable operation of the receiving hopper 4 is facilitated, and the basic guarantee is provided for the automatic production of the whole line. In addition, a material storage device is added at a feeding port below the internal mixer, namely the material receiving hopper 4 is connected, the switch of the material receiving hopper 4 is controlled by a material receiving hopper cylinder 42, after the rubber materials are discharged, the system detects the existence of the materials in the material receiving hopper 4 and automatically opens the material receiving hopper to discharge the rubber materials into the open mill 1, and the rubber materials can be temporarily stored in the material receiving hopper 4 if the material is required to be temporarily discharged.
The device further comprises a frame for supporting the open mill 1, wherein the frame is in a hinged structure. The structure of the frame cancels the original inclined strut structure and adopts a novel hinge connection mode, thereby reducing the difficulty and the cost of processing and installation and simultaneously reducing the time of field debugging through the hinge connection mode.
In some embodiments, the rubber material cleaning device further comprises a front rubber blocking plate and a rear rubber blocking plate for preventing rubber material from spilling, wherein the rear rubber blocking plate is of a side-by-side type and can be opened from the middle so as to rapidly clean the rubber material under abnormal conditions such as sudden power failure. In addition, the automatic temperature measuring device is arranged, so that the temperature of the mixed rubber material discharged by the internal mixer can be conveniently measured in time.
Further, still include automatic frictioning sword and pendulum mucilage binding and put. The automatic glue scraping knife is added in the front and back to prevent the rubber material from wrapping the roller, the rubber material returned by the conveying belt 2 is conveyed into the open mill 1, the rubber material is pressed into a ring shape, and the automatic rubber guiding device automatically carries out left-right reciprocating smashing and mixing. A translation type automatic rubber guiding and conveying device is additionally arranged above the open mill 1, the horizontal automatic rubber guiding and conveying device swings left and right at a constant speed in the smashing and mixing process, and rubber materials are uniformly distributed on a roller, so that the mixing effect is improved. The positioning bolt is matched for positioning, the conveyor is fixed during feeding and discharging, the 2 conveying belts can be integrally connected and operated as required and can also be separately operated, and the swing rubber can be moved left and right by the aid of the motor during the integrally connected operation of the 2 conveying belts.
In some of these embodiments, a conveyor is also included, which further includes a glue receiving and retrieving assembly and a belt 2. The conveying device can take the rubber materials on the open mill and return the rubber materials to the open mill 1 to form a rubber ring, so that the rubber materials can pass through the roller. The conveying device is divided into 3 sections. Section 1 is for connecing to get back mucilage binding and puts, and the sizing material that the primary action will be extruded in mill 1 is carried through cylinder automatic switch direction of delivery, can carry the sizing material to 2 sections conveyor belt 2 and return 1# mill 1 and smash and smelt, smash and smelt and finish the back automatic switch carry 3 sections conveyor belt 2 carry the sizing material to 2# mill 1 and smash again and smelt the circulation. The 2-section conveying belt 2 is erected on the 1-section conveying belt 2 and used for returning the rubber materials to the open mill 1. The 3-section conveying belt 2 is mainly used for conveying the rubber materials to the next open mill 1. And (3) after the rubber material is fed into the No. 2 open mill 1, continuously carrying out smashing and milling, wherein the whole process is the same as that of the No. 1 open mill 1. After the tamping and refining cycle is completed, the rubber material is sent to a No. 3 tablet press for tabletting.
The working process of the operation system of the final rubber mixing open mill comprises the following steps:
the rubber material is transmitted through the belt 2, in the transmission process, after the detection device detects that the belt 2 deviates, a signal is transmitted to the PLC, the PLC transmits the signal to the electromagnetic valve, the electromagnetic valve controls the cylinder to extend and return to realize the action of the deviation rectifying roller 31, and the deviation rectification of the belt 2 is completed.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. A final mixing mill operation system is characterized in that: the device comprises an open mill, a belt and a deviation correcting device, wherein the belt is used for conveying rubber materials pressed by the open mill, and the deviation correcting device is used for correcting the belt;
the deviation correcting device further comprises a deviation correcting roller, a deviation correcting cylinder, a swinging seat and a joint bearing, wherein the deviation correcting roller is connected with the belt, the swinging seat is connected with the deviation correcting roller, the joint bearing is connected with the swinging seat, and the deviation correcting cylinder is connected with the joint bearing;
the deviation rectifying roller is a smooth roller with a smooth surface; the joint bearing is a roller bearing.
2. A final mix mill operating system according to claim 1, characterized in that: the belt deviation detection device comprises a belt and is characterized by further comprising a detection device used for detecting whether the belt deviates or not and a PLC (programmable logic controller), wherein the PLC is electrically connected with the detection device and the deviation rectification cylinder.
3. A final mix mill operating system according to claim 1, characterized in that: the open mill is characterized by further comprising a receiving hopper positioned above the open mill, wherein an infrared thermometer is arranged on the receiving hopper.
4. A final mix mill operating system according to claim 3, characterized in that: connect the hopper still to be equipped with and connect the hopper cylinder, connect the hopper cylinder to be the band-type brake structure, and include a check valve.
5. A final mix mill operating system according to claim 1, characterized in that: the open mill is characterized by further comprising a rack for supporting the open mill, wherein the rack is of a hinged structure.
6. A final mix mill operating system according to claim 1, characterized in that: the glue spreader also comprises a front glue blocking plate and a rear glue blocking plate which are used for preventing glue stock from being scattered, and the rear glue blocking plate is of a side-by-side door type.
7. A final mix mill operating system according to claim 1, characterized in that: also comprises an automatic doctor blade and a glue swinging device.
8. A final mix mill operating system according to claim 1, characterized in that: the device further comprises a conveying device, and the conveying device further comprises a glue receiving and retrieving assembly and the belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122383625.9U CN215661216U (en) | 2021-09-29 | 2021-09-29 | Final mixing mill operation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122383625.9U CN215661216U (en) | 2021-09-29 | 2021-09-29 | Final mixing mill operation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215661216U true CN215661216U (en) | 2022-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122383625.9U Active CN215661216U (en) | 2021-09-29 | 2021-09-29 | Final mixing mill operation system |
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|---|---|
| CN (1) | CN215661216U (en) |
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2021
- 2021-09-29 CN CN202122383625.9U patent/CN215661216U/en active Active
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Effective date of registration: 20230530 Address after: 266400 88 Gang Xing Road, POI Town, Huangdao District, Qingdao, Shandong Patentee after: Qingdao Hailang Intelligent Equipment Co.,Ltd. Address before: NO.666, Lianghe Road, Huangdao District, Qingdao City, Shandong Province 266400 Patentee before: Qingdao Hailang special equipment Technology Co.,Ltd. |