SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing an installation guide tool for a built-in heat exchanger core of a compressor, which can accurately align the positions of a heat exchanger core tube plate and a lower end socket tube plate bolt hole, ensure that the built-in heat exchanger core is installed in place at one time, shorten the installation time and improve the maintenance work efficiency.
The technical scheme for solving the technical problems is as follows:
the installation guide tool for the heat exchanger core built in the compressor comprises a guide head, an intermediate rod and a connecting rod, wherein the guide head, the intermediate rod and the connecting rod are cylinders with the same diameter, the diameter of the cylinder is matched with the diameter of an inner hole of a tube plate bolt hole of a lower end socket, the front end of the guide head is conical, the rear end of the guide head is in threaded connection with the front end of the intermediate rod, the rear end of the intermediate rod is in threaded connection with the front end of the connecting rod, the rear end of the connecting rod is in threaded connection with a tube plate threaded hole of the heat exchanger core, and the connecting length of the guide head, the intermediate rod and the connecting rod is greater than the length of a heat exchanger box body.
The installation guide tool for the heat exchanger core built in the compressor is characterized in that a guide head screw rod is arranged at the rear end of the guide head, the diameter of the guide head screw rod is smaller than the outer diameter of the guide head, a middle rod screw hole is formed in the front end of a middle rod, the thread of the middle rod screw hole is matched with the thread of the guide head screw rod, a middle rod screw rod is arranged at the rear end of the middle rod, the thread of the middle rod screw rod is matched with the thread of the middle rod screw hole, a connecting rod screw hole is formed in the front end of a connecting rod, the thread of the connecting rod screw hole is matched with the thread of the middle rod screw rod, a connecting rod screw rod is arranged at the rear end of the connecting rod, the thread of the connecting rod screw rod is matched with the thread of a heat exchanger core tube plate, the guide head, the middle rod and the connecting rod are sequentially connected through the screw rod at the rear end and the screw hole at the front end respectively, and the connecting rod screw rod is connected with the heat exchanger core tube plate screw hole.
The installation guide tool for the heat exchanger core arranged in the compressor is characterized in that the number of the intermediate rods is one or more, the front ends and the rear ends of the intermediate rods are respectively provided with the intermediate rod screw holes and the intermediate rod screw rods, the threads of the intermediate rod screw holes of the two intermediate rods are matched with the threads of the intermediate rod screw rods, and the intermediate rods are sequentially connected with the intermediate rod screw holes at the front ends through the intermediate rod screw rods at the rear ends.
The utility model has the beneficial effects that:
the guide head, the intermediate rod and the connecting rod are respectively connected in sequence through a screw rod at the rear end and a screw hole at the front end, and the rear end of the connecting rod is connected with a threaded hole of a tube plate of a heat exchanger core through the screw rod. When the heat exchange tube core tube plate is used, the four connecting rods are respectively connected in the threaded holes of the heat exchange tube core tube plate, the guide heads at the front ends of the four connecting rods penetrate through the bolt holes of the lower end socket tube plate to be positioned, and the heat exchange tube core tube plate is connected with the lower end socket tube plate through bolts after the guide tool is removed.
The utility model has simple structure and convenient use, can ensure the consistent bolt hole positions of the heat exchanger core tube plate and the lower end socket tube plate, ensures the one-time installation in place, shortens the installation time and improves the maintenance work efficiency.
Detailed Description
The utility model consists of a guide head 1, an intermediate rod 2 and a connecting rod 3.
The drawing shows that the guide head 1, the intermediate rod 2 and the connecting rod 3 are cylinders with the same diameter, the diameter of the cylinder is matched with the diameter of an inner hole of a bolt hole of a tube plate of the lower end enclosure, the guide head 1, the intermediate rod 2 and the connecting rod 3 are connected into a whole through threads, the connecting length of the guide head 1, the intermediate rod 2 and the connecting rod 3 is greater than the length of the heat exchanger box body, and the length of each set of assembled guide head is greater than the length of the heat exchanger box body by about 400-500 mm.
The front end of the guide head 1 is conical, the rear end of the guide head 1 is provided with a guide head screw rod 4, the diameter of the guide head screw rod 4 is smaller than the outer diameter of the guide head 1, and the guide head screw rod 4 is provided with threads.
The figure shows that the front end of the intermediate rod 2 is provided with an intermediate rod screw hole 5, the thread of the intermediate rod screw hole 5 is matched with the thread of the guide head screw rod 4, and the guide head screw rod 4 of the guide head 1 is connected with the intermediate rod screw hole 5 of the intermediate rod 2 through threads.
The rear end of the intermediate rod 2 is shown with an intermediate rod screw 6, the thread of the intermediate rod screw 6 matching the thread of the intermediate rod screw hole 5. The intermediate lever 2 can be connected to the connecting rod 3 via an intermediate lever screw 6 and can also be connected to another intermediate lever 2 via an intermediate lever screw 5.
The number of the intermediate rods 2 is one or more, and the number of the intermediate rods 2 is determined according to actual needs on site. The front end and the rear end of the middle rods 2 are respectively provided with a middle rod screw hole 5 and a middle rod screw rod 6, the threads of the middle rod screw holes 5 of the two middle rods 2 are matched with the threads of the middle rod screw rods 6, and the middle rods 2 are sequentially connected with the middle rod screw holes 5 of the front end through the middle rod screw rods 6 of the rear end.
The figure shows that the front end of the connecting rod 3 is provided with a connecting rod screw hole 7, the thread of the connecting rod screw hole 7 is matched with the thread of the middle rod screw rod 6, and the middle rod 2 is connected with the connecting rod screw hole 7 of the connecting rod 3 through the middle rod screw rod 6.
The figure shows that the rear end of the connecting rod 3 is provided with a connecting rod screw rod 8, the thread of the connecting rod screw rod 8 is matched with the thread of the heat exchanger core tube plate threaded hole, and the connecting rod 3 is connected with the heat exchanger core tube plate threaded hole through the connecting rod screw rod 8.
The using method of the utility model is as follows:
when the distance between the hoisted heat exchanger core and the upper part of the heat exchanger box body is 300-400mm, the tool is installed, the four guide rods 1, the middle rod 2 and the connecting rod 3 are respectively connected into a whole, and then the four connecting rods 3 are connected with the threaded holes of the tube plate of the heat exchange tube core;
aligning the four guide heads 1 to bolt holes at four corners of a lower end socket tube plate of the heat exchanger box body, and placing the four guide heads 1 into the bolt holes at four corners of the lower end socket tube plate of the heat exchanger box body to position the core tube plate and the lower end socket tube plate of the heat exchanger;
after the positioning is ready, the hoisted heat exchanger core begins to fall into the heat exchanger box body, the guide tool passes through the lower end socket bolt hole to move downwards along with the continuous falling of the heat exchanger core, and the distance between the lower end socket of the heat exchanger box body and the ground is far less than the length of the guide tool, so the guide head 1 and the intermediate rod 2 which pass through the lower end socket tube plate bolt hole are disassembled section by section along with the heat exchanger core, and the tube clamps can be adopted for disassembling because of the threaded connection between the guide head 1 and the intermediate rod until the heat exchanger core tube plate is completely contacted with the lower end socket tube plate;
and (3) detaching the last connecting rod 3, and connecting and fastening the heat exchanger core tube plate and the lower end socket tube plate by using the original fastening bolt.
One embodiment of the utility model is as follows:
the diameter of the guide head 1 is 17mm, the length of the guide head is 50mm, and the diameter of the guide head screw rod 4 is 14mm, and the length of the guide head screw rod is 10 mm;
the diameter of the middle rod 2 is 17mm, the length of the middle rod is 1000mm, the diameter of the middle rod screw hole 5 is 14mm, the depth of the middle rod screw hole is 12mm, the diameter of the middle rod screw rod 6 is 14mm, and the length of the middle rod screw rod is 10 mm;
the diameter of connecting rod 3 is 17mm, and length is 100mm, and the diameter of connecting rod screw 7 is 14mm, and the degree of depth is 12mm, and the diameter of connecting rod screw rod 8 is 16mm, and length is 15 mm.