CN215616075U - Photovoltaic welding equipment that mechanization degree is high - Google Patents
Photovoltaic welding equipment that mechanization degree is high Download PDFInfo
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- CN215616075U CN215616075U CN202121718636.1U CN202121718636U CN215616075U CN 215616075 U CN215616075 U CN 215616075U CN 202121718636 U CN202121718636 U CN 202121718636U CN 215616075 U CN215616075 U CN 215616075U
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- photovoltaic panel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model belongs to the technical field of photovoltaic panel processing, and discloses photovoltaic welding equipment with high mechanization degree. According to the photovoltaic panel, high-pressure airflow is sprayed out from the first exhaust hole and the second exhaust hole, the first exhaust hole is matched with the second exhaust hole to jack up the photovoltaic panel, and horizontal thrust can be applied to the bottom of the photovoltaic panel through wind resistance due to the fact that the second exhaust hole is inclined, so that the photovoltaic panel can move horizontally, two edges of the photovoltaic panel can be finally attached to a standard cross rod, the complete position and the posture are corrected, and the problem that welding rods are not welded correctly due to the posture of a photovoltaic panel body is solved.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic panel processing, and particularly relates to photovoltaic welding equipment with high mechanization degree.
Background
The photovoltaic panel is also called a solar panel, is a device capable of converting light energy into electric energy by absorbing sunlight, and is an important component of sunlight new energy power generation.
The existing photovoltaic plate needs to weld the bonding wire to the surface of the photovoltaic plate through a photovoltaic welding machine, but the existing photovoltaic welding equipment has certain disadvantages, because the photovoltaic plate is placed through the stacking mode and is placed, then the sucker is moved to the placed photovoltaic plate top, the photovoltaic plate is lifted by adsorption through the sucker and is sent to a welding station for welding rods, but the mode has great disadvantages, namely the stacked photovoltaic plate is incorrect in posture, the sucker cannot correct the posture of the photovoltaic plate in the adsorption process, and then the photovoltaic plate finally placed on the welding station is incorrect in posture, so that the deviation occurs in the position of the subsequent welding rods.
To the problem, the photovoltaic welding equipment capable of correcting the posture of the photovoltaic plate is provided, the posture of the photovoltaic plate is corrected by adding a correction link, and deviation of the welding position of a welding rod is prevented.
SUMMERY OF THE UTILITY MODEL
The photovoltaic welding equipment has the advantages of high mechanical degree, and high photovoltaic plate posture correction and equipment adaptability.
In order to achieve the purpose, the utility model provides the following technical scheme: a photovoltaic welding device with high mechanization degree comprises a fixed support, a ball screw, a moving frame and a supporting cylinder, wherein the ball screw is fixedly arranged at the top of the fixed support, the moving frame is arranged on the ball screw in a sliding manner, the bottom of the moving frame is fixedly provided with a lifting frame, two ends of the bottom of the lifting frame are both fixedly provided with suckers, the top of the output end of the supporting cylinder is lifted with a photovoltaic plate, a correction platform is arranged below the sucker at the right end of the lifting frame, the top of the correction platform is fixedly provided with two standard cross rods which form ninety degrees with each other, the correction platform is also provided with two first exhaust holes and two second exhaust holes, the bottom of the correction platform is also fixedly provided with a round plate, the round plate and the bottom surface of the correction platform form a closed cavity which comprises the first exhaust holes and the second exhaust holes, and the closed cavity can be filled with gas through a gas guide hole arranged at the center of the round plate, the removal frame can carry out the level through ball's drive and slide, drive two sucking discs come photovoltaic board and correct the platform respectively directly over, the sucking disc carries out the actuation to the control of crane down and respectively to photovoltaic board on the support cylinder with correct the photovoltaic board on the platform, mentions the photovoltaic board afterwards and through ball, support cylinder's transport transports two photovoltaic boards respectively to the top of correcting the platform or on the welding station, and the photovoltaic board of being put to correcting the bench top will face the correction.
As a preferred technical scheme of the utility model, the surface of the correction table is further provided with an installation groove for installing two standard cross bars, the extending directions of the two standard cross bars are parallel to the X axis and the Y axis respectively, and the final purpose is to make two edges of the photovoltaic panel adhere to the standard cross bars, so that the purpose of correcting the posture of the photovoltaic panel can be achieved.
As a preferred technical scheme of the utility model, the bottom of the correction table is further provided with three positioning holes, the three positioning holes form the vertex of an equilateral triangle, the circular plate is fixedly arranged at the bottom of the correction table by matching the three positioning holes through bolts, the three bolts penetrate through the closed cavity and cannot affect the gas fluidity of the cavity, the three bolts are fixedly and stably fixed, and the sealing ring can be more tightly attached to the bottom of the correction table by tightening the bolts.
As a preferred technical solution of the present invention, a sealing ring is disposed on the top of the circular plate, the sealing ring is pressed against the bottom surface of the straightening table by the circular plate through a bolt, the sealing ring cushions the circular plate to form a sealed cavity among the circular plate, the sealing ring and the straightening table, the center of the bottom of the circular plate can be communicated to an air pump, air is injected into the sealed cavity through an air guide hole, and the air is discharged to the top of the straightening table along a first exhaust hole and a second exhaust hole.
As a preferred technical solution of the present invention, the two second exhaust holes are inclined at forty-five degrees with respect to the horizontal plane, the extending directions of the inclined horizontal components of the two second exhaust holes are parallel to the X and Y axes, and the direction of the second exhaust hole is inclined, so the airflow direction is also inclined upward, so the high-speed airflow will give a horizontal thrust and a vertical thrust to the photovoltaic panel at the top of the rectification stage, the horizontal thrust is the air resistance of the bottom of the photovoltaic panel to the airflow during flowing, and the vertical thrust is the supporting force of the photovoltaic panel, the photovoltaic panel will suspend under the action of the airflow in the two first exhaust holes and the second exhaust holes, and move toward the X and Y axes due to the thrust of the horizontal airflow, and finally, two edges of the photovoltaic panel are in contact with the two standard cross bars, thereby completing the alignment rectification.
As a preferred technical solution of the present invention, the aperture of the second vent is larger than the aperture of the first vent, and if the aperture of the second vent is as large as the aperture of the first vent, the supporting force provided to the photovoltaic panel in the vertical direction by the oblique airflow at the second vent is smaller than that provided by the first vent, so that the aperture of the second vent needs to be enlarged, and a larger supporting force is provided to jack up the photovoltaic panel by enlarging the aperture of the second vent.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, when the photovoltaic panel with the improper posture is positioned at the top of the correction table, a certain included angle is formed between the edge of the photovoltaic panel and the two standard cross rods instead of being parallel, so that gas is injected into a closed cavity formed by the correction table, the circular plate and the sealing ring, high-pressure gas flow is sprayed out from the first exhaust hole and the second exhaust hole, the first exhaust hole is matched with the second exhaust hole to jack up the photovoltaic panel, and horizontal thrust can be applied to the bottom of the photovoltaic panel through wind resistance due to the inclination of the second exhaust hole, so that the photovoltaic panel can horizontally move, the two edges of the photovoltaic panel can be finally attached to the standard cross rods, the complete position and posture are corrected, and the problem of welding rod welding inaccuracy caused by the posture of the photovoltaic panel body is solved.
2. According to the photovoltaic panel posture correction device, the mounting groove is designed to be in a round-corner rectangular shape instead of a circular bolt hole, so that the fixing position of the standard cross rod can be adjusted in a translation mode, the distance deviation of the standard cross rod from the center position of the correction table is adjusted, the photovoltaic panel posture correction of different specifications is adapted, through the division and cooperation of the two suckers, one is responsible for transporting the photovoltaic panel to the correction table, the other is responsible for transporting the photovoltaic panel on the correction table to the welding station, the purpose of conveying and correcting the photovoltaic panel can be achieved, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a structural elevation view of the present invention;
FIG. 3 is an exploded view of the orthotic platform, standard cross bar and circular plate of the present invention;
FIG. 4 is a schematic view of the lower oblique side of the orthotic platform and circular plate of the present invention;
FIG. 5 is a schematic cross-sectional view of a first vent and a second vent of the present invention.
In the figure: 1. fixing a bracket; 2. a ball screw; 3. a movable frame; 4. a support cylinder; 5. a photovoltaic panel; 6. a lifting frame; 7. a suction cup; 8. a correction table; 81. a first exhaust hole; 82. a second exhaust hole; 83. mounting grooves; 84. positioning holes; 9. a standard cross bar; 10. a circular plate; 101. a seal ring; 102. and air vents.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1 to 5, the utility model provides a photovoltaic welding device with high mechanization degree, which comprises a fixed support 1, a ball screw 2, a moving frame 3 and a supporting cylinder 4, wherein the ball screw 2 is fixedly arranged at the top of the fixed support 1, the moving frame 3 is slidably arranged on the ball screw 2, a lifting frame 6 is fixedly arranged at the bottom of the moving frame 3, two suction cups 7 are fixedly arranged at two ends of the bottom of the lifting frame 6, a photovoltaic plate 5 is lifted at the top of the output end of the supporting cylinder 4, a correcting platform 8 is arranged below the suction cup 7 at the right end of the lifting frame 6, two standard cross bars 9 which are ninety degrees to each other are fixedly arranged at the top of the correcting platform 8, two first exhaust holes 81 and two second exhaust holes 82 are further arranged on the correcting platform 8, a circular plate 10 is fixedly arranged at the bottom of the correcting platform 8, the circular plate 10 and the bottom surface of the correcting platform 8 form a closed cavity which comprises the first exhaust holes 81 and the second exhaust holes 82, and the closed cavity can be opened on the circular plate Air guide hole 102 gas injection at board 10 center, the drive that removes frame 3 through ball 2 can carry out the horizontal slip, drive two sucking discs 7 come photovoltaic board 5 respectively and correct directly over the platform 8, sucking disc 7 carries out the actuation to photovoltaic board 5 on the support cylinder 4 and the photovoltaic board 5 on correcting the platform 8 respectively to crane 6's control down, mention photovoltaic board 5 afterwards and through ball 2, support cylinder 4's transport is transported two photovoltaic boards 5 respectively to the top of correcting platform 8 or welding station on, and the photovoltaic board 5 of being put to correct platform 8 top will face and correct.
Wherein, correct the surface of platform 8 and still seted up mounting groove 83 and be used for installing two standard horizontal poles 9, the extending direction of two standard horizontal poles 9 is parallel with X and Y axle respectively, and the final purpose is in order to make two edges of photovoltaic board 5 laminate in standard horizontal pole 9, can reach the purpose of correcting the gesture of photovoltaic board 5.
Wherein, three locating hole 84 has still been seted up to correction platform 8's bottom, and three locating hole 84 forms an equilateral triangle's summit, and circular plate 10 is fixed mounting in correction platform 8's bottom through three locating hole 84 of bolt cooperation, and three bolt passes airtight cavity can not cause the influence to the gas mobility of cavity to it is fixed firm, tighten up the bolt and just can make sealing washer 101 inseparabler laminate in correction platform 8's bottom.
Wherein, the top of circular plate 10 is equipped with sealing washer 101, and circular plate 10 compresses tightly sealing washer 101 in the bottom surface of correcting platform 8 through the bolt, thereby sealing washer 101 fills up circular plate 10 and forms airtight cavity between circular plate 10, sealing washer 101 and correcting platform 8, and the center of circular plate 10 bottom can communicate to the air pump, injects the gas into this airtight cavity through gas guide hole 102, and the gas is owing to can discharge to correcting the top of platform 8 along exhaust hole 81 and No. two exhaust holes 82.
The two second exhaust holes 82 are inclined by forty-five degrees relative to the horizontal plane, the inclined horizontal component extending directions of the two second exhaust holes 82 are parallel to the X axis and the Y axis respectively, the directions of the second exhaust holes 82 are inclined, so that the air flow directions of the second exhaust holes 82 are inclined upwards, high-speed air flow can provide horizontal thrust and vertical thrust for the photovoltaic panel 5 positioned at the top of the rectification table 8, the horizontal thrust is air resistance of the bottom of the photovoltaic panel 5 to the air flow when the air flow flows, the vertical thrust is supporting force of the photovoltaic panel 5, the photovoltaic panel 5 can be suspended under the action of the air flow in the two first exhaust holes 81 and the second exhaust holes 82, and the two edges of the photovoltaic panel 5 move towards the X axis and the Y axis due to the thrust of the horizontal air flow, and finally the two edges of the photovoltaic panel 5 are in contact with the two standard cross bars 9 to finish alignment rectification.
The aperture of the second vent 82 is larger than that of the first vent 81, if the aperture of the second vent 82 is as large as that of the first vent 81, the supporting force provided by the oblique airflow of the second vent 82 to the photovoltaic panel 5 in the vertical direction is smaller than that of the first vent 81, so that the aperture of the second vent 82 needs to be enlarged, and a larger supporting force is provided to jack up the photovoltaic panel 5 by enlarging the aperture of the second vent 82.
The working principle and the using process of the utility model are as follows:
the moving frame 3 can horizontally slide by the driving of the ball screw 2, two suckers 7 are driven to respectively come over the photovoltaic panel 5 and the correcting platform 8, the suckers 7 are controlled to descend by the lifting frame 6 and respectively suck the photovoltaic panel 5 on the supporting cylinder 4 and the photovoltaic panel 5 on the correcting platform 8, then the photovoltaic panel 5 is lifted and respectively conveyed to the top of the correcting platform 8 or a welding station by the ball screw 2 and the supporting cylinder 4, the photovoltaic panel 5 placed at the top of the correcting platform 8 is subjected to correction, the inclined horizontal component extending directions of the two second exhaust holes 82 are respectively parallel to an X axis and a Y axis, the direction of the second exhaust holes 82 is inclined, so that the air flow direction is also inclined upwards, and high-speed air flow can provide a horizontal direction thrust and a vertical direction thrust for the photovoltaic panel 5 positioned at the top of the correcting platform 8, the thrust in the horizontal direction is the air resistance of the bottom of the photovoltaic panel 5 to the air flow when the air flow flows, the thrust in the vertical direction is the supporting force of the photovoltaic panel 5, the photovoltaic panel 5 can suspend under the action of the air flow in the two first air exhaust holes 81 and the second air exhaust holes 82 and move towards the X axis and the Y axis due to the thrust of the horizontal air flow, and finally, two edges of the photovoltaic panel 5 are in contact with the two standard cross bars 9 to finish the alignment correction;
the mounting groove 83 is fillet rectangle form rather than circular bolt hole, so can translate the fixed position of adjusting standard horizontal pole 9, adjust the distance deviation of standard horizontal pole 9 apart from correcting 8 central points in position to the photovoltaic board gesture that adapts to different specifications is corrected.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a photovoltaic welding equipment that mechanization degree is high, includes fixed bolster (1), ball (2), removes frame (3) and support cylinder (4), ball (2) fixed mounting is in the top of fixed bolster (1), remove frame (3) and slide and install in ball (2), its characterized in that: the bottom of the movable frame (3) is fixedly provided with a lifting frame (6), both ends of the bottom of the lifting frame (6) are fixedly provided with suckers (7), the top of the output end of the supporting cylinder (4) is lifted with a photovoltaic panel (5), a correction platform (8) is arranged below a sucker (7) at the right end of the lifting frame (6), two standard cross bars (9) which form an ninety degree angle with each other are fixedly arranged at the top of the correction platform (8), the correcting table (8) is also provided with two first exhaust holes (81) and two second exhaust holes (82), the bottom of the correction table (8) is also fixedly provided with a circular plate (10), the circular plate (10) and the bottom surface of the correction table (8) form a closed cavity which comprises a first exhaust hole (81) and a second exhaust hole (82) and the closed cavity can inject air through an air guide hole (102) formed in the center of the circular plate (10).
2. Photovoltaic welding equipment with high mechanization degree according to claim 1, characterized in that: the surface of the correction table (8) is further provided with a mounting groove (83) for mounting two standard cross rods (9), and the extending directions of the two standard cross rods (9) are parallel to the X axis and the Y axis respectively.
3. Photovoltaic welding equipment with high mechanization degree according to claim 1, characterized in that: the bottom of the correction table (8) is further provided with three positioning holes (84), the three positioning holes (84) form the vertex of an equilateral triangle, and the circular plate (10) is fixedly installed at the bottom of the correction table (8) through the bolts matched with the three positioning holes (84).
4. A photovoltaic welding apparatus with high mechanization degree according to claim 3, characterized in that: the top of circular plate (10) is equipped with sealing washer (101), circular plate (10) compress tightly sealing washer (101) in the bottom surface of rectifying platform (8) through the bolt, thereby sealing washer (101) are filled up circular plate (10) and are formed airtight cavity between circular plate (10), sealing washer (101) and rectifying platform (8).
5. Photovoltaic welding equipment with high mechanization degree according to claim 1, characterized in that: the two second exhaust holes (82) are inclined by forty-five degrees relative to the horizontal plane, and the inclined horizontal component extending directions of the two second exhaust holes (82) are parallel to the X axis and the Y axis respectively.
6. Photovoltaic welding equipment with high mechanization degree according to claim 1, characterized in that: the aperture of the second exhaust hole (82) is larger than that of the first exhaust hole (81).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121718636.1U CN215616075U (en) | 2021-07-27 | 2021-07-27 | Photovoltaic welding equipment that mechanization degree is high |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121718636.1U CN215616075U (en) | 2021-07-27 | 2021-07-27 | Photovoltaic welding equipment that mechanization degree is high |
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| CN215616075U true CN215616075U (en) | 2022-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121718636.1U Active CN215616075U (en) | 2021-07-27 | 2021-07-27 | Photovoltaic welding equipment that mechanization degree is high |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115156678A (en) * | 2022-07-07 | 2022-10-11 | 广东铸伟实业有限公司 | Screen frame butt-welding production line |
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2021
- 2021-07-27 CN CN202121718636.1U patent/CN215616075U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115156678A (en) * | 2022-07-07 | 2022-10-11 | 广东铸伟实业有限公司 | Screen frame butt-welding production line |
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