CN215615457U

CN215615457U - Intelligent cutting machine with high automation degree

Info

Publication number: CN215615457U
Application number: CN202121573577.3U
Authority: CN
Inventors: 刘庆辉; 杨继锦; 凌新科; 刘志波
Original assignee: Heyuan Yuanlong New Environmental Protection Building Materials Co ltd
Current assignee: Heyuan Yuanlong New Environmental Protection Building Materials Co ltd
Priority date: 2021-07-12
Filing date: 2021-07-12
Publication date: 2022-01-25
Anticipated expiration: 2031-07-12

Abstract

The utility model discloses an intelligent cutting machine with high automation degree, which comprises an installation base, vertical plates and a steel pipe, wherein the top of the installation base is symmetrically fixed with the two vertical plates, the steel pipe is arranged between the two vertical plates, the top of the installation base is provided with a clamping mechanism for extruding and limiting the steel pipe corresponding to the surface of the steel pipe, the tops of the two vertical plates are provided with a horizontal displacement translation mechanism, the surface of the translation mechanism is provided with a cutting mechanism for cutting the steel pipe, under the action of the translation mechanism and the cutting mechanism, the steel pipe is efficiently cut, under the action of the clamping mechanism, the steel pipe is clamped, the cutting position error caused by the movement of the steel pipe in the cutting process is prevented, meanwhile, the automatic intelligent cutting of the device is realized by matching with the cutting mechanism, a second touch switch is electrically connected with an electric push rod, and a first touch switch is electrically connected with a first motor and a second motor, the automation and the intelligence of the device are realized.

Description

Intelligent cutting machine with high automation degree

Technical Field

The utility model relates to the technical field of cutting machines, in particular to an intelligent cutting machine with high automation degree.

Background

With the development of the modern machining industry, the requirements on the cutting quality and precision are continuously improved, and the requirements on improving the production efficiency, reducing the production cost and having a high-intelligent automatic cutting function are also improved. The development of the numerical control cutting machine has to meet the requirements of the development of the modern mechanical processing industry. The cutting machine is classified into a flame cutting machine, a plasma cutting machine, a laser cutting machine, water cutting, and the like. The laser cutting machine has the fastest efficiency, the highest cutting precision and generally smaller cutting thickness. The plasma cutting machine has fast cutting speed and certain slope of the cut surface. The flame cutting machine is used for carbon steel materials with larger thickness.

The steel pipe need cut after production is accomplished usually, and it divide into roll adjustment, centre gripping and cutting to the steel pipe cutting process in current cutting technique, all needs artificial supervision and control, and this kind of mode is comparatively time-wasting, for this reason, we provide an intelligent cutting machine that degree of automation is high.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an intelligent cutting machine which is high in automation degree and omits manual supervision, so as to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: including installation base, riser and steel pipe, installation base top symmetry is fixed with two risers, two be equipped with the steel pipe between the riser, the installation base top corresponds the steel pipe and is equipped with on the surface and extrudees spacing fixture, two to the steel pipe the riser top is equipped with horizontal displacement's translation mechanism, and translation mechanism is equipped with the cutting mechanism who carries out the cutting to the steel pipe on the surface.

Preferably, the translation mechanism includes first motor, threaded rod, slide bar and adapter sleeve, two rotate between the riser and install the threaded rod, two it is fixed with the slide bar to lie in threaded rod one side between the riser, the riser outer wall fixed mounting of threaded rod one end has first motor, and first motor output end is fixed with the threaded rod.

Preferably, the cutting mechanism comprises a packaging box, a second motor, a transmission belt, connecting plates and a cutting knife, the packaging box is arranged between the sliding rod and the threaded rod, connecting sleeves are symmetrically fixed on two sides of the packaging box, the connecting sleeve on one side of the packaging box is slidably sleeved on the surface of the sliding rod, the connecting sleeve on the other side of the packaging box is meshed and sleeved on the surface of the threaded rod, two connecting plates are symmetrically fixed at the bottom of the packaging box, the cutting knife is rotatably installed between the connecting plates, the second motor is fixedly installed inside the packaging box, the output end of the second motor is fixed with the transmission belt, and the other end of the transmission belt is fixedly connected with a driving shaft of the cutting knife.

Preferably, the top of the mounting base is positioned at one side of the cutting knife and is fixedly provided with a mounting frame.

Preferably, fixture includes stripper plate, sponge layer base and electric putter down, the installation base top is located that the installing frame is inside to be fixed with sponge layer base, stripper plate down is installed at sponge layer base top, the stripper plate top is equipped with the stripper plate down, the position that the installing frame top corresponds the stripper plate is installed multiunit electric putter, the electric putter extension end is connected through the surface rotation of pivot with last stripper plate, it constitutes for multiunit board with lower stripper plate to go up the stripper plate, and rotates through the hinge between the veneer that upper stripper plate and lower stripper plate are adjacent and connect.

Preferably, telescopic rods are symmetrically fixed to two sides of the upper extrusion plate and two sides of the lower extrusion plate, springs are sleeved on outer rings of the telescopic rods, and two ends of each spring are fixedly connected to the side edges of the upper extrusion plate and the lower extrusion plate respectively.

Preferably, a first touch switch is fixed on the inner wall of the single plate of the upper extrusion plate, and a second touch switch is fixed on the inner wall of the single plate of the lower extrusion plate.

Preferably, cutting seams are formed in the positions, corresponding to the cutting knives, of the mounting frame, the upper extrusion plate, the lower extrusion plate and the sponge layer base.

Compared with the prior art, the utility model has the beneficial effects that:

1. under translation mechanism and cutting mechanism's effect, horizontal migration is done to encapsulation box and cutting knife under threaded rod and adapter sleeve meshing's effect, cuts the steel pipe, opens the second motor, and the second motor drives the drive belt transmission for the cutting knife carries out efficient cutting effect to the steel pipe cutting.

2. Under fixture's effect, open electric putter, the stripper plate carries out the centre gripping to the steel pipe both sides under promoting the stripper plate cooperation, prevent that the steel pipe from removing and leading to cutting position mistake among the cutting process, second touch switch and electric putter electric connection, place back on the stripper plate under at the steel pipe, second touch switch signal of telecommunication transmits for electric putter, first touch switch and first motor and second motor electric connection, at the stripper plate to steel pipe top surface extrusion touching, make the cutting mechanism translation and cut the steel pipe, cooperate the automatic intelligent cutting of cutting mechanism realizing device simultaneously.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a second schematic view of the overall structure of the present invention;

FIG. 3 is a schematic structural diagram of a translation mechanism according to the present invention;

FIG. 4 is a schematic view of the cutting mechanism of the present invention;

FIG. 5 is a schematic structural diagram of a clamping mechanism according to the present invention.

In the figure: 1. installing a base; 2. a vertical plate; 3. a translation mechanism; 31. a first motor; 32. a threaded rod; 33. a slide bar; 34. connecting sleeves; 4. a cutting mechanism; 41. packaging the box; 42. a second motor; 43. a transmission belt; 44. a connecting plate; 45. a cutting knife; 5. a steel pipe; 6. a clamping mechanism; 61. an upper stripper plate; 62. a lower stripper plate; 63. a sponge layer base; 64. a first touch switch; 65. a second touch switch; 66. a telescopic rod; 67. a spring; 68. an electric push rod; 7. installing a frame; 8. and (6) cutting the seam.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: including installation base 1, riser 2 and

steel pipe

5, 1 top symmetry of installation base is fixed with two risers 2, two be equipped with steel pipe 5 between the riser 2, the operative installations will install

base

1 and 5 processing of steel pipe and be connected the installation with carrying the platform, carry and cut steel pipe 5.

Please refer to fig. 1 and 2, the top of the mounting base 1 is provided with a clamping mechanism 6 for extruding and limiting the steel pipe 5 on the surface corresponding to the steel pipe 5, two horizontal displacement translation mechanisms 3 are arranged on the tops of the vertical plates 2, and a cutting mechanism 4 for cutting the steel pipe 5 is arranged on the surface of the translation mechanism 3, under the action of the translation mechanisms 3 and the cutting mechanism 4, the steel pipe 5 is efficiently cut, under the action of the clamping mechanism 6, the steel pipe 5 is clamped, the cutting position error caused by the movement of the steel pipe 5 in the cutting process is prevented, and meanwhile, the automatic intelligent cutting of the device is realized by matching with the cutting mechanism 4.

Referring to fig. 3, the translation mechanism 3 includes a first motor 31, a threaded rod 32, a sliding rod 33 and a connecting sleeve 34, the threaded rod 32 is rotatably installed between the two vertical plates 2, the sliding rod 33 is fixed between the two vertical plates 2 on one side of the threaded rod 32, the first motor 31 is fixedly installed on the outer wall of the vertical plate 2 at one end of the threaded rod 32, the threaded rod 32 is fixed at the output end of the first motor 31, the first motor 31 is started, and the first motor 31 drives the threaded rod 32 to rotate, so that the cutting mechanism 4 moves along the rotating direction of the threaded rod 32 and is guided by the limiting of the sliding rod 33.

Referring to fig. 4, the cutting mechanism 4 includes a packaging box 41, a second motor 42, a transmission belt 43, a connecting plate 44 and a cutting knife 45, the packaging box 41 is disposed between the sliding rod 33 and the threaded rod 32, the connecting sleeves 34 are symmetrically fixed on two sides of the packaging box 41, the connecting sleeve 34 on one side of the packaging box 41 is slidably sleeved on the surface of the sliding rod 33, the connecting sleeve 34 on the other side of the packaging box 41 is engaged and sleeved on the surface of the threaded rod 32, two connecting plates 44 are symmetrically fixed on the bottom of the packaging box 41, the cutting knife 45 is rotatably installed between the two connecting plates 44, the second motor 42 is fixedly installed inside the packaging box 41, the transmission belt 43 is fixed at the output end of the second motor 42, the other end of the transmission belt 43 is fixedly connected with a driving shaft of the cutting knife 45, the packaging box 41 and the cutting knife 45 horizontally move under the engagement effect of the threaded rod 32 and the connecting sleeves 34 to cut the steel pipe 5, and starting the second motor 42, and driving the transmission belt 43 to transmit by the second motor 42, so that the cutting knife 45 cuts the steel pipe 5.

Referring to fig. 2, a mounting frame 7 is fixed on one side of the cutting blade 45 at the top of the mounting base 1, and the mounting frame 7 is used for fixing and mounting the clamping mechanism 6.

Referring to fig. 3 and 5, the clamping mechanism 6 includes an upper extrusion plate 61, a lower extrusion plate 62, a sponge layer base 63, and an electric push rod 68, the sponge layer base 63 is fixed on the top of the installation base 1 inside the installation frame 7, the lower extrusion plate 62 is installed on the top of the sponge layer base 63, the upper extrusion plate 61 is installed on the top of the lower extrusion plate 62, multiple sets of electric push rods 68 are installed on the top of the installation frame 7 corresponding to the upper extrusion plate 61, the extending end of the electric push rod 68 is rotatably connected with the surface of the upper extrusion plate 61 through a rotating shaft, the upper extrusion plate 61 and the lower extrusion plate 62 are formed by multiple sets of plates, and the adjacent single plates of the upper extrusion plate 61 and the lower extrusion plate 62 are rotatably connected through hinges to convey the steel pipes 5 to the lower extrusion plate 62, the upper extrusion plate 61 and the lower extrusion plate 62 are formed by rotating multiple single plates hinges, so as to adapt to clamping steel pipes 5 with different sizes, there is torsion spring 67 between veneer and the hinge, and the later stage of being convenient for resumes, opens electric putter 68, and stripper plate 62 carries out the centre gripping to steel pipe 5 both sides under the stripper plate 61 cooperation on the promotion, and sponge layer base 63 has the ability of certain deformation, supplies stripper plate 62 to wrap up to the steel pipe 5 deformation of unidimensional down.

Referring to fig. 5, telescopic rods 66 are symmetrically fixed to two sides of the upper extrusion plate 61 and the lower extrusion plate 62, a spring 67 is sleeved on an outer ring of the telescopic rod 66, two ends of the spring 67 are respectively fixedly connected to the side edges of the upper extrusion plate 61 and the lower extrusion plate 62, and the telescopic rods 66 and the spring 67 assist the movement between the two extrusion plates in the process that the upper extrusion plate 61 and the lower extrusion plate 62 extrude the steel pipe 5.

Referring to fig. 5, a first touch switch 64 is fixed on an inner wall of a single plate of the upper squeeze plate 61, a second touch switch 65 is fixed on an inner wall of a single plate of the lower squeeze plate 62, the second touch switch 65 is electrically connected to an electric push rod 68, after the steel pipe 5 is placed on the lower squeeze plate 62, an electric signal of the second touch switch 65 is transmitted to the electric push rod 68, the first touch switch 64 is electrically connected to the first motor 31 and the second motor 42, and the upper squeeze plate 61 squeezes and touches a top surface of the steel pipe 5, so that the cutting mechanism 4 translates and cuts the steel pipe 5.

Referring to fig. 2 and 5, cutting slits 8 are formed in the positions of the mounting frame 7, the upper extrusion plate 61, the lower extrusion plate 62 and the sponge layer base 63 corresponding to the cutting knife 45, and the cutting knife 45 cuts the steel pipe 5 through the cutting slits 8.

The working principle is as follows: the installation base 1 and the steel pipe 5 are processed with carrying the platform to be connected and installed using the device, place back on stripper plate 62 under at steel pipe 5, second touch switch 65 signal of telecommunication transmits for electric putter 68, stripper plate 62 carries out the centre gripping to steel pipe 5 both sides under the electric putter 68 promotes stripper plate 61 cooperation, first touch switch 64 and first motor 31 and second motor 42 electric connection, it touches to steel pipe 5 top surface extrusion at last stripper plate 61, first motor 31 drives threaded rod 32 and rotates, make cutting mechanism 4 remove along threaded rod 32 pivoted direction, encapsulation box 41 and cutting knife 45 are under the effect of threaded rod 32 and adapter sleeve 34 meshing, do horizontal migration, cut steel pipe 5, open second motor 42, second motor 42 drives 43 transmission belt, make cutting knife 45 cut steel pipe 5.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligent cutting machine that degree of automation is high, includes installation base (1), riser (2) and steel pipe (5), installation base (1) top symmetry is fixed with two riser (2), two be equipped with steel pipe (5), its characterized in that between riser (2): installing base (1) top corresponds steel pipe (5) and is equipped with on the surface and extrudes spacing fixture (6), two to steel pipe (5) riser (2) top is equipped with horizontal displacement's translation mechanism (3), and translation mechanism (3) are equipped with cutting mechanism (4) that carry out the cutting to steel pipe (5) on the surface.

2. The intelligent cutting machine with high automation degree according to claim 1, characterized in that: translation mechanism (3) include first motor (31), threaded rod (32), slide bar (33) and adapter sleeve (34), two rotate between riser (2) and install threaded rod (32), two it is fixed with slide bar (33) to be located threaded rod (32) one side between riser (2), riser (2) outer wall fixed mounting of threaded rod (32) one end has first motor (31), and first motor (31) output is fixed with threaded rod (32).

3. The intelligent cutting machine with high automation degree according to claim 2, characterized in that: the cutting mechanism (4) comprises a packaging box (41), a second motor (42), a transmission belt (43), a connecting plate (44) and a cutting knife (45), a packaging box (41) is arranged between the sliding rod (33) and the threaded rod (32), and the two sides of the packaging box (41) are symmetrically fixed with connecting sleeves (34), the connecting sleeve (34) at one side of the packaging box (41) is sleeved on the surface of the sliding rod (33) in a sliding way, and the connecting sleeve (34) at the other side of the packaging box (41) is engaged and sleeved on the surface of the threaded rod (32), two connecting plates (44) are symmetrically fixed at the bottom of the packaging box (41), a cutting knife (45) is rotatably arranged between the two connecting plates (44), a second motor (42) is fixedly arranged in the packaging box (41), a transmission belt (43) is fixed at the output end of the second motor (42), and the other end of the transmission belt (43) is fixedly connected with a driving shaft of the cutting knife (45).

4. The intelligent cutting machine with high automation degree according to claim 3, characterized in that: and the top of the mounting base (1) is positioned at one side of the cutting knife (45) and is fixed with a mounting frame (7).

5. The intelligent cutting machine with high automation degree according to claim 4, characterized in that: fixture (6) are including stripper plate (61), stripper plate (62), sponge layer base (63) and electric putter (68) down, installation base (1) top is located installing frame (7) inside and is fixed with sponge layer base (63), stripper plate (62) are installed down at sponge layer base (63) top, stripper plate (62) top is equipped with stripper plate (61) down, multiunit electric putter (68) are installed to the position that stripper plate (61) were corresponded in installing frame (7) top, electric putter (68) extension end is connected through the surface rotation of pivot with last stripper plate (61), it constitutes for multiunit board to go up stripper plate (61) and lower stripper plate (62), and rotates through the hinge between the adjacent veneer of last stripper plate (61) and lower stripper plate (62) and connect.

6. The intelligent cutting machine with high automation degree according to claim 5, characterized in that: go up stripper plate (61) and stripper plate (62) bilateral symmetry is fixed with telescopic link (66), and telescopic link (66) outer lane has cup jointed spring (67), spring (67) both ends are respectively in last stripper plate (61) and stripper plate (62) side fixed connection down.

7. The intelligent cutting machine with high automation degree according to claim 5, characterized in that: a first touch switch (64) is fixed on the inner wall of the single plate of the upper extrusion plate (61), and a second touch switch (65) is fixed on the inner wall of the single plate of the lower extrusion plate (62).

8. The intelligent cutting machine with high automation degree according to claim 5, characterized in that: cutting slits (8) are formed in the positions, corresponding to the cutting knife (45), of the mounting frame (7), the upper extrusion plate (61), the lower extrusion plate (62) and the sponge layer base (63).